This invention relates to dispensers for holding a plurality of beads and delivering the beads singly, one by one, upon turning of a manually rotatable element on the dispenser.
A variety of products, including (without limitation) cosmetics, drugs, nutritional supplements and foods, are commonly prepared in the form of capsules or other similarly shaped and sized bodies (e.g. pills, pellets, and tablets) which are at least externally solid and are self-sustaining in shape under normal storage conditions but may be more or less fragile when subjected to impacts or handled roughly. The term “beads” herein embraces such capsules, pills, pellets, tablets and the like.
A typical container for beads is constituted of a receptacle for holding a plurality of the beads and a removable lid or cap for closing the receptacle. To obtain one or more beads from the container, a user may take off the lid and tilt the open receptacle to cause beads to fall out, or reach into the receptacle to remove beads with the fingers.
Such operations present problems in that tilting of an open receptacle may cause an undesired excess of beads to fall out, while manual extraction of beads from within the receptacle is often manipulatively difficult. In either case, there is danger that beads not intended to be withdrawn may be contaminated by contact with surfaces outside the container or with the user's fingers inside the container. If the beads are of low strength (as exemplified, in particular, by some cosmetic capsules), attempted extraction with the fingers may damage or break them.
Bead dispensers have heretofore been proposed for overcoming these difficulties by providing for individual discharge of single beads from a container, i.e., one at a time. Such devices, however, may not reliably ensure desired single-bead discharge, may be structurally complex or inconveniently complicated to manipulate, and may exert sufficient force or pressure on the beads to cause disruption, damage or breakage, for instance if the beads are weak or tend to become stuck to each other and/or to the container in which they are held.
An object of the present invention is to provide a new and improved dispenser for delivering individual beads one at a time from a container holding a plurality of the beads, with high reliability of single-bead discharge. Another object is to provide such a dispenser which is capable of dispensing beads without subjecting them to harsh mechanical action, instead handling them gently, thereby to prevent damage to or breakage of even very weak or soft beads. A further object is to provide such a dispenser in which the container is swept to ensure that the entire bead-holding chamber is cleared of beads that may tend to stick to each other or to the container wall. Yet other objects include structural and manipulative simplicity, in particular small number of parts and single-twist bead delivery without need for plural initial priming turns; ease of filling; and ability to be modified with minimal substitution of parts for changing the diameter of beads to be dispensed.
To these and other ends, the present invention broadly contemplates the provision of a sweep bead dispenser comprising a container for holding plural beads in a chamber having an inner wall which is a surface defined by revolution of a generatrix about a horizontal axis, the container having an externally accessible platform at the top and an opening for discharging individual beads from the chamber to the platform; a wiper disposed within, and rotatable about the aforesaid horizontal axis of, the chamber for sweeping the chamber inner wall to capture a single bead and convey the captured bead upwardly to the opening for discharge to the platform while leaving all other beads of the contained plurality within the chamber; a first gear mounted on the container for manual rotation; and a second gear secured to the wiper and driven by the first gear for effecting sweeping rotation of the wiper when the first gear is turned. The second gear may be smaller than the first gear whereby an angular displacement of the first gear effects a greater angular displacement of the wiper. The wiper may extend along the chamber inner wall for at least substantially the entire distance between opposite intersections of the aforesaid horizontal axis with the chamber inner wall, and may comprise a wiper member bearing a dispensing scoop shaped and dimensioned to capture a single bead and convey the captured bead upwardly to the opening for discharge to the platform as aforesaid, wherein the wiper member is a rigid sheet or plate conforming in contour to a portion of the aforesaid surface of revolution and closely adjacent the chamber inner wall, so that when the wiper sweeps the chamber, beads not captured by the dispensing scoop flow over the wiper back into the chamber. Preferably the chamber inner surface has a lowermost point lying in a vertical plane that bisects the dimension of the chamber measured along the aforesaid horizontal axis, the dispensing scoop is disposed centrally on the wiper to rotate therewith in the same vertical plane, and the opening is located in register with the plane for receiving a bead from the dispensing scoop. In an upper portion of the chamber, the surface of revolution may be interrupted by the platform and the opening
In an important exemplary and currently particularly preferred aspect, the aforesaid generatrix is a circle, and the chamber-defining inner wall is consequently spherical. The sweep bead dispenser of the invention, in this aspect, comprises a container for holding plural beads in a chamber defined by a spherical inner wall, the container having an externally accessible platform at the top and an opening for discharging individual beads from the chamber to the platform; a wiper disposed within, and rotatable about a horizontal axis of, the chamber for sweeping the chamber inner wall to capture a single bead and convey the captured bead upwardly to the opening for discharge to the platform while leaving all other beads of the contained plurality within the chamber; a first gear mounted on the container for manual rotation; and a second gear secured to the wiper and driven by the first gear for effecting sweeping rotation of the wiper when the first gear is turned. Advantageously the first gear may be a geared ring mounted on the container for manual rotation about a vertical axis of the chamber, and the second gear, secured to the wiper, meshes with and is driven by the geared ring. The terms “horizontal axis of the chamber” and “vertical axis of the chamber” refer to axes of rotation of the wiper and geared ring that respectively extend horizontally and vertically through the geometric center of the sphere defined by the aforesaid inner wall.
Preferably or conveniently, the container may include a jar with a semispherical inner wall constituting a lower portion of the chamber inner wall, and a platform member including the platform, the opening, and a dome with a semispherical inner wall constituting an upper portion of the chamber inner wall. The wiper may include a member shaped as a lune of a hollow sphere concentric with and closely adjacent the chamber inner wall such that when the wiper sweeps the chamber inner wall it displaces all beads held in the chamber, and a dispensing scoop fixedly mounted in a central location of the wiper and configured to capture and transport a single one of the contained beads to the opening as the wiper sweeps upwardly, for discharge of that single bead through the opening to the platform, while all other contained beads remain in the chamber.
The dispenser may also include a base surrounding the jar, a cap surrounding the platform member and threaded on the base, and a gasket disposed between and engaging the jar and the cap for sealing the container.
Desirably, when the container is not being used to discharge beads and the cap is threaded on the base, the opening is effectively blocked to prevent escape of beads from the chamber through the opening onto the platform, as may otherwise occur, for example, if the dispenser (with closed cap) is being carried in a handbag and becomes tilted. Such blocking of the opening may be provided by positioning and maintaining the wiper at its extreme bead-delivering position adjacent the opening except when the wiper is being intentionally and positively subjected to rotation by manual turning of the geared ring. Thus, the wiper may be automatically held at a selected end of its rotational path (e.g. the path end adjacent the opening) upon manual release of the geared ring; illustratively, the wiper may be subjected to a bias force such that it is moved to or held at the selected path end upon manual release of the geared ring.
Additionally or alternatively, the cap may have an inner surface with a post projecting inwardly along the vertical axis of the chamber, the post being positioned and dimensioned to block beads within the chamber from passing outwardly through the opening when the cap is mounted on the base and to enable the cap to be mounted on and removed from the base clear of interference between the post and structure defining the opening and platform.
Further features and advantages of the invention will be apparent from the detailed description set forth below, together with the accompanying drawings.
The illustrated embodiment of the invention is a generally spheroidal bead dispenser 10 dimensioned to be held in a user's hand, for containing a plurality of beads 11 (e.g. spherical cosmetic-containing capsules) of uniform size and dispensing the beads one by one when operated manually by the user.
With reference to
Also included in the dispenser is a wiper 24 mounted within the chamber 16 for bidirectional rotary movement about a horizontal axis extending through the center of the spherical chamber. The wiper is shaped and dimensioned to sweep closely along the spherical inner wall of the chamber as it rotates. At its center, the wiper bears a fixed dispensing scoop 26 configured to engage, capture and transport a single one of the beads within the chamber each time the wiper is rotated forwardly through the bottom of the chamber and thence upwardly to the opening 20, so as to deliver the single transported bead through the opening and out onto the platform 18. The wiper disturbs and displaces the other contained beads as it sweeps along the chamber wall but does not lift them to the opening; instead, they flow or pass over the advancing wiper and fall back into the bottom of the chamber.
Additionally, the dispenser includes an externally manually accessible geared ring 28, mounted on the exterior of the domed platform member 14 so as to be bidirectionally rotatable about a vertical axis extending through the center of the spherical chamber 16 and having an array of depending gear teeth 30 extending for a full 360° around and closely adjacent the lower part of the external domed surface of the platform member. A smaller, peripherally toothed gear 32 is secured to the wiper 24 for rotation therewith on the horizontal axis of wiper rotation, and positioned at the side of the chamber to mesh with and be driven by the geared ring 28, such that manual rotation of the geared ring in one direction causes the wiper to sweep forwardly and upwardly (toward the opening 20) within the chamber for delivering one bead to the opening, while rotation of the geared ring in the opposite direction causes the wiper to sweep rearwardly (away from the opening) and downwardly within the chamber, to a position from which it can begin a new cycle of forward and upward sweeping to deliver another bead to the opening.
The entire dispenser structure is enclosed within a housing including a generally hemispherical, flat-bottomed base 34 surrounding the jar 12 and a generally hemispherical screw cap 36 surrounding the domed platform member 14 and geared ring 28, the cap being removably threaded on the base. A gasket 38, surrounding the geared ring and engaged by the jar and the cap, provides air-tight sealing of the interior of the dispenser.
It will be understood that terms such as “top,” “bottom,” “upwardly,” “downwardly,” “horizontal” and “vertical” herein refer to the dispenser when resting with the flat bottom 40 of the base 34 on a flat horizontal surface, and are used to define relative positions and orientations of features of the dispenser.
More particularly, referring to
The wiper 24 includes a rigid member 52 (e.g. molded of plastic) having the general form of a lune of a hollow sphere. A lune is a part of the surface of a sphere bounded by two great circles of the sphere; it has arcuate long edges and terminates in opposed points or apices respectively located at opposite ends of a diameter of the sphere. The term “lune of a hollow sphere” herein refers to a curved plate having outer and inner major surfaces which are substantially lunes of the concentric outer and inner surfaces of a hollow sphere or spherical shell. In the illustrated dispenser, the hollow sphere of which the member 52 is a lune has an outer diameter slightly smaller than the inner diameter of the spherical chamber 16. The opposed ends or points 54a, 54b of member 52 are fixedly secured to a spindle 56 that extends between and beyond them, and gear 32 is fixed on the spindle at a location spaced beyond point 54b, so that the member 52, spindle 56 and gear 32 (preferably integrally molded as a unit) rotate together. As shown, the forward edge 58 of member 52 (i.e., the leading edge of the member when the wiper rotates forwardly and upwardly toward opening 20) may have a straight central portion 60 that does not conform to the notional great circle generally defining edge 58 but is instead parallel to the rotational axis of the wiper; hence, the term “lune of a hollow sphere” describing the configuration of wiper member 52 embraces a shape which may have a forward edge with a straight central portion. The edges of member 52 are rounded to prevent damage to beads 11 with which they come in contact, and the thickness of member 52 is substantially smaller than the diameter of the beads, so that as the beads are engaged by the sweeping wiper, they are not carried upwardly but pass over the rounded leading edge and inner surface of the wiper to return to the bottom of the chamber.
The free end 56a of spindle 56 extending beyond point 54a of member 52 is inserted in a hole 61 of a downwardly projecting socket 62 of the lower edge of dome 46 at one end of a horizontal diameter of chamber 16, while the portion of the spindle between gear 32 and point 54b of member 52 is snapped into a clip socket 63 formed in the lower edge of dome 46 diametrically opposite hole 61 (see
After the wiper is mounted in the platform member 14 as just described, the platform member is non-removably secured to the jar 12 by means of sets of four interfitting snap features 65a and 65b (
Fixed in the center of wiper member 52 (midway between points 54a and 54b thereof), and conveniently molded integrally therewith, is the aforementioned dispensing scoop 26, which is a rigid, forwardly open L-shaped finger dimensioned to receive and capture a single one of the beads 11 and push the captured bead forward and upward from the bottom of chamber 16 to the opening 20 each time the wiper is rotated forwardly and upwardly from the
When the wiper 24 is rotated forwardly from the position of
As the sweeping wiper carries the forwardly open bent finger dispensing scoop 26 down into the plurality of beads, the dispensing scoop engages and captures a single one of the beads at the bottom of the chamber and carries it forwardly all the way up to the opening 20. The dimensions between the dispensing scoop portion 68 and the chamber wall, and between the side edges 70, prevent the dispensing scoop from carrying more than one bead out of the body of contained beads; the outer surfaces of the dispensing scoop are shaped and oriented so that when the dispensing scoop is plunged into a pile of beads at the bottom of the chamber, all the beads it engages other than the single captured bead will flow over or around the dispensing scoop structure and return to the chamber bottom as the dispensing scoop rises from the mass of beads.
The single bead captured by the dispensing scoop and pushed by portion 66 from the bottom of the chamber to the opening 20 is initially supported by the chamber inner wall and laterally confined by the edges 70. As the dispensing scoop rises, the captured bead becomes supported by the rear dispensing scoop portion 66 and laterally confined by the edges 70, dispensing scoop portion 68 and the chamber wall. Finally, as it approaches opening 20, the captured bead is supported by dispensing scoop portion 68 and laterally confined by rear dispensing scoop portion 66 and edges 70. At the top of the wiper sweep cycle, the forwardly open dispensing scoop is brought into register with opening 20 and the transported bead rolls or falls through the opening onto platform 18 where it is manually picked up by a user.
The geared ring 28 is a unitary annular element molded of plastic together with its 360° array of vertical teeth 30, and is snap-fitted onto the exterior of dome 46 of platform member 14 by means of an annular projection 72 (molded on the dome outer surface) and snaps 74 (molded on the ring inner surface, see
In the assembled container constituted of the platform member and jar, the upper flange 44 of the jar surrounds and protects the lower toothed portion of geared ring 28 as well as gear 32. The jar 12 has a hexagonal annulus 77 projecting from its bottom and insertable in a mating hexagonal socket 78 molded inside base 34 to prevent relative rotation of the base and jar when the jar is disposed in the base; the jar and base are secured together by snaps 79a, 79b (
The operation of the dispenser of
The configuration of the wiper member 52 and the outer surfaces of the dispensing scoop 26 is such that although the plural beads in the chamber are disturbed in each sweeping and bead delivering cycle, none of them are lifted out of the chamber 16 except for the single bead captured and transported by the dispensing scoop in each cycle. Instead, they simply flow over the wiper and back down to the bottom of chamber 16 as the wiper sweeps through them. At no point in the sweeping and delivery cycle are the beads subjected to mashing or other harsh mechanical action, so there is no damage even to very weak or fragile beads.
In this way, one and only one bead is reliably discharged each time the geared ring is subjected to a short forward twist. Even when only one bead remains in the container, it is reliably discharged, because it is positioned by gravity at the lowermost point in the spherical chamber, which lies in the vertical plane of rotation of the centered dispensing scoop on the wiper.
Advantageously, whenever the dispenser is not being used to discharge beads and the cap 36 is mounted on the base 34, the opening 20 is blocked to prevent escape of beads therethrough from the chamber 16 incident to tilting or inversion of the dispenser. The opening 20 may conveniently be blocked by positioning and maintaining the wiper 24 at its extreme bead-delivering position adjacent the opening 20 except when the wiper is being intentionally and positively subjected to rotation by manual turning of the geared ring 28. For instance, the wiper 24 may be automatically held at a selected end of its rotational path (e.g. the path end adjacent the opening) upon manual release of the geared ring. In exemplary embodiments, the ring 28 or the wiper 24 itself may be arranged to be subjected to a spring bias or other force that automatically moves the wiper to (or holds it at) the selected path end upon manual release of the geared ring.
One such embodiment is illustrated in
Additionally or alternatively, as shown in
While the dispensing scoop is tailored to capture and transport single beads of a particular size and shape, the dispenser can be adapted for other beads of different size and/or shape by simply replacing the wiper, and orifice-defining structure of the platform member, with others of appropriate configuration and dimensions. Dispensers of the invention may be employed with a wide variety of different types of beads used, for example, in the cosmetics, food, nutrition and medical industries.
It is to be understood that the invention is not limited to the features and embodiments hereinabove specifically set forth, but may be carried out in other ways without departure from its spirit.
This application claims the benefit, under 35 U.S.C. § 119(e), of U.S. provisional patent application No. 62/522,790 filed Jun. 21, 2017, the entire disclosure of which is incorporated herein by this reference.
Number | Date | Country | |
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62522790 | Jun 2017 | US |