The invention relates generally to a vehicular sweeping machine that may be used in sweeping streets, parking lots and other large surfaces. More particularly, the invention relates to a vehicular sweeping machine having a sweeping apparatus including a broom assembly that is adapted to provide an improved seal of the surface of the roadway.
Roadway repair is often accomplished by overlaying the existing pavement (whether of concrete or asphalt composition) with a new layer (often called a leveling course) of concrete, asphalt or other surfacing materials. Without prior surface treatment, however, this method of repair generally results in the application of insufficient quantities of paving material in the rutted, potholed or otherwise damaged areas, because the overlay will be applied at the same rate per unit of roadway width in damaged areas (which have a greater depth across the width) as in the undamaged areas. The resulting reduced density in the overlay of the previously damaged areas will lead to renewed rutting or other wear damage in the new pavement in relatively short order. However, by milling the surface of the damaged pavement, the milled surface may be rendered substantially flat so that newly added pavement will have a uniform thickness across the entire width of the roadway. In addition, a repaving technique that includes milling a thickness of old pavement and replacing it with an equivalent thickness of new pavement will return the elevation of the roadway to its initial level, whereas the placement of a leveling course atop damaged pavement will tend to raise the surface of the roadway or some portion thereof above its original elevation. This can require the raising of road shoulders, guardrails and manhole covers and the adjustment of overpass clearances, all of which are unnecessary if a proper milling technique is employed. A use of milling prior to repaving can also permit ready establishment of the proper road grade and slope, and thereby avoid drainage and safety problems. Furthermore, milling typically provides a rough surface that readily accepts and bonds with the new asphalt or other pavement overlay. Finally, milling can provide raw material that can be reclaimed for use in the production of new paving materials.
A milling machine is typically a wheeled or track-driven vehicle that is provided with a rotating drum that includes a plurality of cutting teeth. The drum is mounted in a housing on the frame of the machine and adapted to be lowered into contact with the road surface and rotated about a horizontal axis so as to cut into the surface to a desired depth as the machine is advanced along the roadway. Generally, the milling machine also includes a conveyor system that is designed to carry the majority of the milled material that has been cut from the roadway by the rotating drum to a location in front of, to the rear of or beside the machine for deposit into a truck for removal from the milling site. Sweeping machines are frequently required, however, to follow a milling machine in order to remove any milled material left behind by the milling machine prior to resurfacing.
Conventional sweeping machines typically employ a broom assembly comprising one or more brooms mounted for rotation about horizontal or vertical axes. Some conventional machines may operate by pushing the swept material to one side of the machine where it may be collected by a separate collecting device. Other conventional machines include a broom assembly and an integral assembly for collecting material swept by the broom or brooms. Such integral collecting assemblies may comprise vacuum systems for capturing the material swept by the brooms or discharge conveyors for transporting such material to a hopper or an adjacent truck. Most conventional sweeping machines having an integral collecting assembly are not enclosed or are not sufficiently enclosed to avoid leaving material on the roadway. Many such machines must make multiple passes along a roadway to clear the roadway sufficiently to allow for resurfacing.
Some sweeping machines that include integral collecting assemblies employ flexible flaps and end gates on the broom assembly in an attempt to seal the broom assembly to the roadway surface and prevent material from escaping from the broom assembly enclosure. Unfortunately, conventional flaps and end gates do not always retain the milled material within the broom assembly. In addition, some of these machines may trap material within the broom only to eject it onto the roadway behind the machine as the broom rotates. It would be desirable if a broom assembly could be provided for a sweeping machine with a collecting assembly that would provide a more effective seal of the roadway surface.
The use of the terms “a”, “an”, “the” and similar terms in the context of describing the invention are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising”, “having”, “including” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The terms “substantially”, “generally” and other words of degree are relative modifiers intended to indicate permissible variation from the characteristic so modified. The use of such terms in describing a physical or functional characteristic of the invention is not intended to limit such characteristic to the absolute value which the term modifies, but rather to provide an approximation of the value of such physical or functional characteristic. All methods described herein can be performed in any suitable order unless otherwise specified herein or clearly indicated by context.
Terms concerning attachments, coupling and the like, such as “connected” and “interconnected”, refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both moveable and rigid attachments or relationships, unless specified herein or clearly indicated by context. The term “operatively connected” is such an attachment, coupling or connection that allows the pertinent structures to operate as intended by virtue of that relationship.
The use of any and all examples or exemplary language (e.g., “such as” and “preferably”) herein is intended merely to better illuminate the invention and the preferred embodiments thereof, and not to place a limitation on the scope of the invention. Nothing in the specification should be construed as indicating any element as essential to the practice of the invention unless so stated with specificity. Several terms are specifically defined herein. These terms are to be given their broadest possible construction consistent with such definitions, as follows:
The terms “lower”, “bottom” and similar terms, when used in reference to a relative position or direction on or with respect to a vehicular sweeping machine, or an assembly, component or portion thereof, refer to a relative position or direction that is nearer the roadway on which the vehicular sweeping machine is placed for operation.
The terms “upper”, “top” and similar terms, when used in reference to a relative position or direction on or with respect to a vehicular sweeping machine or an assembly, component or portion thereof, refer to a relative position or direction that is farther away from the roadway on which the vehicular sweeping machine is placed for operation.
The term “forward sweeping direction” is the direction that the operator of the vehicular sweeping machine faces when he is seated in the normal position for the operator of the vehicular sweeping machine.
The term “sweeping diameter”, when used to describe a dimension of a broom, refers to the distance from the outer extent of a bristle of the broom to the outer extent of a bristle on the opposite side of the broom tube.
The term “in front of” and similar terms refer to an assembly, component or portion of a vehicular sweeping machine that is in the forward sweeping direction with respect to a reference point, assembly, component or portion of the vehicular sweeping machine.
The term “behind” and similar terms refer to an assembly, component or portion of a vehicular sweeping machine that is in the direction opposite the forward sweeping direction with respect to a reference point, assembly, component or portion of the vehicular sweeping machine.
The term “left”, as used herein to describe a direction or relative position of a vehicular sweeping machine or an assembly, component or portion of such a sweeping machine, refers to a position or orientation towards the left, from the perspective of the operator who is driving the machine in the forward sweeping direction.
The term “right”, as used herein to describe a direction or relative position of a vehicular sweeping machine or an assembly, component or portion of such a sweeping machine, refers to a position or orientation towards the right, from the perspective of the operator who is driving the machine in the forward sweeping direction.
The term “inside”, as used herein to describe a direction or relative position of an assembly, component or portion of a vehicular sweeping machine, refers to a position or orientation away from the outer periphery of the vehicular sweeping machine or component or portion thereof.
The term “outside”, as used herein to describe a direction or relative position of an assembly, component or portion of a vehicular sweeping machine, refers to a position or orientation towards the outer periphery of the vehicular sweeping machine or component or portion thereof.
The term “linear actuator” refers to an electric, pneumatic, hydraulic, electro-hydraulic or mechanical device that generates force which is directed in a straight line. Common examples of “linear actuators” are hydraulic and pneumatic actuators which include a cylinder, a piston within the cylinder, and a rod attached to the piston. By increasing the pressure within the cylinder on one side of the piston (over that on the opposite side of the piston), the rod will extend from the cylinder or retract into the cylinder.
The term “rotary actuator” refers to an electric, hydraulic or electro-hydraulic motor or other device that generates force that is directed along an arc or about a center of rotation.
The term “actuator” (without a qualifying adjective) refers to a linear actuator or a rotary actuator.
The invention comprises a vehicular sweeping machine having a broom assembly that includes a plurality of links which are pivotally mounted between the frame and the broom assembly. These links are adapted to permit the broom assembly to move upwardly and downwardly with respect to the frame. Means are also provided for raising and lowering the broom assembly with respect to the frame.
A particularly preferred embodiment of the invention comprises a sweeping machine having a broom assembly with a broom enclosure that substantially encloses the broom and retains milled material within the broom enclosure regardless of the sweeping diameter of the broom employed. Yet another preferred embodiment of the invention comprises a broom assembly that includes a material presentation system and a collecting assembly that efficiently directs milled material onto the broom conveyor. Still another preferred embodiment of the invention comprises a sweeping machine having a broom assembly that is adapted for removal and replacement of brooms from the side of the machine.
In order to facilitate an understanding of the invention, the preferred embodiments of the invention, as well as the best mode known by the inventors for carrying out the invention, is illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiment described or to use in connection with the apparatus illustrated herein. Therefore, the scope of the invention contemplated by the inventors includes all equivalents of the subject matter recited in the claims, as well as various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates. The inventors expect skilled artisans to employ such variations as seem to them appropriate, including the practice of the invention otherwise than as specifically described herein. In addition, any combination of the elements and components of the invention described herein in any possible variation is encompassed by the invention, unless otherwise indicated herein or clearly excluded by context.
The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which like reference numerals represent like parts throughout, and wherein:
This description of preferred embodiments of the invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description of this invention. The drawing figures are not necessarily to scale, and certain features of the invention may be shown exaggerated in scale or in somewhat schematic form in the interest of clarity and conciseness.
As shown in
Furthermore, a plurality of linear actuators are provided in this embodiment of the invention, including front linear actuator 42 and rear linear actuator 44, for raising and lowering the broom assembly with respect to the frame. In some embodiments of the invention, a pair of front linear actuators are provided, one on each side of the broom assembly, along with a pair of rear linear actuators (also located on opposite sides of the broom assembly). In other embodiments of the invention, only one or a plurality of rear linear actuators (such as rear linear actuator 44) will be required. Thus, for example,
Broom assembly 29 includes broom enclosure 45 and a broom comprising a generally cylindrical broom tube 46 with attached bristles that is adapted to rotate about a generally horizontal axis within the broom enclosure. The drawings show brooms having different bristle configurations and/or in different states of bristle wear. Thus, for example,
When machine 25 is driven in forward sweeping direction “D”, milling chips, dust and other material on the roadway will enter broom assembly 29 from its front side. The efficiency of the sweeping operation is facilitated by the four-link mounting arrangement of the broom assembly to the frame, and the linear actuator(s) associated therewith that may be employed to raise and lower the broom assembly with respect to the roadway. More particularly, this mounting arrangement comprises right upper link 40, which is pivotally mounted at one end to frame 26 and at the other end to an upper right position on broom assembly 29. Similarly, a left upper link (not shown but substantially identical to right upper link 40) is pivotally mounted at one end to frame 26 and at the other end to an upper left position on broom assembly 29 (opposite to the upper right mounting position of right upper link 40). Right lower link 36 is pivotally mounted at one end to frame 26 and at the other end to a lower right position on broom assembly 29, and left lower link 38 is pivotally mounted at one end to frame 26 and at the other end to a lower left position on broom assembly 29. Front linear actuator 42 and rear linear actuator 44 are each mounted between the broom assembly and the frame and are adapted to raise and lower the broom assembly with respect to the frame, and consequently, with respect to the roadway surface. In some embodiments of the invention (such as the embodiment illustrated in
The broom may be rotated about a generally horizontal axis in a counterclockwise direction as viewed in
The operation of broom assembly 29 is rendered more efficient than that of conventional broom assemblies by a material presentation system comprising structures that control or condition material to be swept by the broom onto broom conveyor 30 for transport to discharge conveyor 31. Preferably, these structures serve to move material into contact with the broom in the form of a windrow that is located generally in front of the center of the broom assembly. The arrows in
The knock-down blade regulates the height of material that is presented to the V-shaped rake, and the rake, which is located so as to contact the surface of the roadway, is adapted to pull up any material stuck to the roadway surface and to prevent material with relatively large particle size from contacting (and possibly damaging) the lower side of the belt on broom conveyor 30. The V-shaped rake also evens the height of the material across the width of the broom assembly and urges it into the restricted space between a pair of foot assemblies located behind the rake.
Left foot assembly 76 has a horizontally disposed left bottom panel 77 (shown in
In order to facilitate the removal and replacement of a broom core, at least one of the end gates of the broom enclosure is mounted so as to pivot about a generally vertical hinge towards the front of the broom assembly. Thus, right end gate 68 is pivotable from the closed position shown in
Right hub mount arm 89 and left hub mount arm 90 are also mounted to the rear of the broom enclosure by a plurality of outer tubes 92 and inner telescoping tubes 94. In the embodiment of the invention shown in the drawings, each of the outer tubes is attached to left hub mount arm 90 and to a plurality of brackets 95 on the rear of the broom enclosure. Each of the inner telescoping tubes 94 has a fixed end that is attached to right hub mount arm 89 and a free end that is adapted to slide within the outer tube 92 with which it is associated. The free ends of the inner telescoping tubes move into and out of the outer tubes by the action of a linear actuator such as actuator 96 which is attached between the broom enclosure and right hub mount arm 89. Thus, as may be understood by comparing
The invention thus provides a fully-enclosed broom assembly that can more efficiently be operated to remove material milled by a milling machine from a roadway. Furthermore, even though the broom assembly is fully-enclosed, it can be manipulated with common tools and in a short period of time to allow for removal and replacement of the broom.
Although this description contains many specifics, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of the presently preferred embodiment thereof, as well as the best mode contemplated by the inventors of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations, as would be understood by those having ordinary skill in the art to which the invention relates.
This application claims the benefit of U.S. Provisional Patent Application No. 62/259,168 which was filed on Nov. 24, 2015.
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Co-pending Application—International Search Report and Written Opinion of counterpart PCT Application No. PCT/US2016/63099 dated Feb. 2, 2017. |
Counterpart Application—International Search Report and Written Opinion of counterpart PCT Application No. PCT/US2016/63099 dated Feb. 6, 2017. |
Number | Date | Country | |
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20170145645 A1 | May 2017 | US |
Number | Date | Country | |
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62259168 | Nov 2015 | US |