Information
-
Patent Grant
-
6758418
-
Patent Number
6,758,418
-
Date Filed
Tuesday, August 7, 200123 years ago
-
Date Issued
Tuesday, July 6, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Calfee, Halter & Griswold LLP
-
CPC
-
US Classifications
Field of Search
US
- 239 461
- 239 2251
- 239 226
- 239 229
- 239 236
- 239 227
- 239 240
- 239 237
- 239 242
- 239 247
- 239 220
- 239 251
- 239 253
- 239 537
- 239 302
- 239 327
- 138 153
- 138 172
- 222 189
- 222 190
- 222 212
-
International Classifications
-
Abstract
A material dispenser having a dispensing tube assembly having an outlet end with an orifice from which material is dispensed onto a surface, and an inlet end having an opening adapted to receive material from a supply during a dispensing operation; and means for imparting orbital motion to said outlet end relative to an axis; the tube assembly having a first section having the inlet end at a first end thereof, a second section having the outlet end at a first end thereof, and a third section that flexibly joins the first and second sections. In one embodiment the flexible third section includes a plurality of rings or hoops to increase hoop strength. A shield liner and air wash features are used to reduce the amount of dispensed material that collects on and in the gun. The dispensing tube is arranged to prevent pivoting movement at a primary pressure seal.
Description
FIELD OF THE INVENTION
This invention relates generally to fluid dispensing apparatus of the type having an orbiting spray nozzle. More particularly; the invention relates to an orbital dispensing apparatus having a robust yet flexible dispensing tube assembly.
BACKGROUND OF THE INVENTION
Liquid dispensing apparatus have been designed in a variety of spray gun configurations depending on the type of material being dispensed as well as the configuration of the object or surface being sprayed. One type of dispensing apparatus is an orbiting nozzle type spray gun in which a material dispensing tube is supported for movement at a material inlet end and carries a spray nozzle at a dispensing or outlet end. The dispensing tube extends through the gun relative to a longitudinal reference axis of the gun. The nozzle end typically is journalled in an eccentric bearing. A motor is used to rotate an outer bearing race so as to impart an orbiting or nutating motion to the nozzle relative to the longitudinal axis.
In known designs, the material dispensing tube is a unitary tube that must therefore either pivot at its inlet and or otherwise flex. The pivoting option presents problems because the inlet end of the dispensing tube is also a high pressure end at the material inlet. Therefore, if the seal or tube is broken, and typically the tube pivots on the primary high pressure seal, material can flow into the motor. Although flexible tubes such as plastic can be used, such tubes are not robust and are poorly suited for high pressure applications.
Another problem with known orbiting nozzle guns is that the material being dispensed tends to coat the inside surface of the nozzle shield which is typically a shroud or skirt that surrounds the nozzle.
In known orbiting nozzle apparatus, the use of a low flexibility dispensing tube and/or a pivot region at a main seal, necessitates the use of a longer tube and gun so as to achieve sufficient displacement of the nozzle without over stressing the tube and seal. Longer guns are not only more expensive but also may be more difficult to use or to install into a preexisting spraying system.
It is an object of the present invention to provide an orbiting nozzle spray gun having a more robust dispensing tube. It is another object of the invention to provide a pivot mechanism for an orbiting dispensing tube that does not adversely affect a primary seal at the pivot region. Another object of the invention is to provide a convenient way to reduce or eliminate material residue on the spray gun.
SUMMARY OF THE PRESENT INVENTION
The invention provides a material dispenser having a dispensing tube assembly having an outlet end with an orifice from which material is dispensed onto a surface, and an inlet end having an opening adapted to receive material from a supply during a dispensing operation; and means for imparting orbital motion to said outlet end relative to an axis; the tube assembly having a first section having the inlet end at a first end thereof, a second section having the outlet end at a first end thereof, and a third section that flexibly joins the first and second sections. In one embodiment the flexible third section includes a plurality of rings or hoops to increase hoop strength.
The invention also provides a material dispenser of the orbiting nozzle type in which high pressure fluid seals are static and not adversely affected by the orbiting motion of the dispensing nozzle.
The use of a flexible yet robust dispensing tube permits a dispenser to be realized that is shorter but capable of providing a wide range of spray pattern dimensions without unduly stressing the moving tube assembly.
In accordance with another aspect of the invention, a shield liner is used to prevent excessive accumulation of the dispensed material on the gun components. Still a further aspect of the invention provides an air wash feature that uses pressurized air to reduce the amount of dispensed material from coating parts of the gun.
These and other aspects and advantages of the invention will be readily understood and appreciated from the following detailed description of one or more embodiments of the invention with reference to the accompanying Figures.
DESCRIPTION OF THE FIGURES
FIGS. 1A
,
1
B illustrate an embodiment of the invention shown in longitudinal cross-section;
FIGS. 2A
,
2
B are the apparatus of
FIGS. 1A
,
1
B in an exploded isometric view;
FIGS. 3A and 3B
are a plan and cross-sectional view respectively of an eccentric bearing assembly used in the exemplary embodiment of
FIGS. 1A
,
1
B;
FIG. 4
is another view of the arrangement of
FIGS. 1A
,
1
B in longitudinal section to illustrate the angular offset of the dispensing tube to produce an orbiting motion of the appended nozzle;
FIG. 5
is an enlarged partial view in longitudinal cross-section of a dispensing tube assembly as used in the exemplary embodiment; and
FIG. 6
illustrates in elevation the dispensing apparatus of the preferred embodiment and showing a liner pull feature in accordance with one aspect of the invention.
DETAILED DESCRIPTION OF PREFERRED AND ALTERNATE EMBODIMENTS
With reference to
FIGS. 1A
,
1
B and
2
A,
2
B, an exemplary embodiment of the invention is illustrated in the form of an orbiting nozzle liquid dispensing or applicator apparatus, in this case in the form of a spray gun
10
. The illustrated spray gun
10
is well suited for dispensing liquids such as adhesives and sealants, however, the gun
10
may be used for dispensing any liquid onto any suitable surface. Various aspects of the invention are embodied in the gun
10
, however, those skilled in the art will appreciate that the various aspects of the invention may be used individually or in various combinations depending on a specific gun design or application requirement.
The gun
10
includes three basic sections, namely a motor assembly
12
, a material dispensing tube assembly
14
, and an eccentric or offset bearing assembly
16
. Together, the motor assembly
12
and the bearing assembly
16
provide a drive mechanism or means by which an orbiting or nutating motion is imparted to the tube assembly
14
relative to a reference axis X, which in this embodiment may be the central longitudinal axis of the gun
10
. The invention, however, may be realized using other drive mechanisms designed to impart the orbital motion to the tube assembly
14
.
The motor assembly
12
may be an electric motor such as a conventional DC brushless motor using PWM power and a Hall sensor for speed control. Many different types of motors may be used and need not be electric. The motor assembly
12
includes a motor housing
18
with a motor stator assembly
20
and rotor assembly
22
installed therein. The rotor assembly
22
includes a rotor
24
that is rotated about the reference axis X by the application of an appropriate electrical drive signal supplied to the stator assembly
20
. Electrical power and control wires are routed into the motor assembly
12
via an electrical connector
26
and conduit
28
.
The rotor assembly
24
is coupled to and drives a motor output drive shaft
30
. In this example, the rotor
24
is coupled to the drive shaft
30
by a threaded connection therebetween. The motor output drive shaft
30
is journalled at one end of the housing
18
in a first shaft bearing
32
and at an opposite end of the housing
18
in a second shaft bearing
34
. The drive shaft
30
includes an enlarged diameter internally threaded bearing collar
36
. The bearing collar
36
extends outside the motor housing
18
. The collar
36
may be integral with the rotor output shaft
30
, separately attached, connected thereto or driven thereby. The collar
36
thus rotates at the selected motor
12
speed.
With additional reference to
FIGS. 3A and 3B
, an externally threaded bearing holder
38
is installed into the bearing collar
36
by threaded engagement between the internal collar threads
36
a
and the external holder threads
38
a
. The collar
36
is reverse threaded from the direction of rotation of the output shaft
30
so that rotation of the shaft
30
does not loosen the threaded connection between the collar
36
and the bearing holder
38
.
The bearing holder
38
retains an eccentric bearing
40
. The bearing holder
38
functions as an outer bearing race, and the holder
38
rotates with the motor drive shaft
30
. Since the inner race bearing
40
is free to spin within the holder
38
, the eccentric bearing
40
orbits about the axis X but does not rotate about the axis X, and therefore does not impart any rotation or torque to the tube assembly
14
(although it does impart a nutating or orbiting motion to the tube assembly
14
as will be explained hereinafter). The bearing
40
may be a conventional ball bearing design, although other bearing designs may be used as required.
The eccentric bearing
40
is eccentric in the sense that the bearing
40
has an axially offset tube receiving bore
42
. The bearing
40
and thus the tube receiving bore
42
are positioned off-center in the holder
38
such that the bore
42
orbits the central reference axis X as the collar
36
and the holder
38
rotate. The further the bore
42
is positioned off-center from the axis X, the greater will be the angular displacement of the dispensing tube assembly
14
, and in particular the output end
14
a
thereof.
Although in this embodiment the bearing
40
is offset from the central rotation axis X of the holder
38
, those skilled in the art will recognize that additional alternatives are available so as to provide a tube receiving bore
42
that is radially offset from the axis X in such a manner that the bore
42
orbits the axis X and does not rotate about the axis X. For example, the central bore
42
itself could also be radially off-center in the bearing
40
.
The radial off-set arrangement of the bore
42
relative to the axis of rotation X is exaggerated for clarity in
FIG. 3B
, wherein the central axis Y of the inner bearing bore
42
is radially offset or spaced from the reference axis X (the axis X representing the central axis of rotation of the holder
38
). The greater this offset, the greater will be the diameter of the orbit of the nozzle at the end of the dispensing tube assembly
14
. The radial offset between the axis of the bearing
40
and the axis of the holder
38
determines the angular offset of the dispensing tube
14
relative to the reference axis X.
Because the dispensing tube assembly
14
is journalled or otherwise extends through the eccentric bearing
40
via the offset bore
42
, the bearing
40
is installed in the bearing holder
38
at an angle α or canted, so that during operation the bearing
40
lies square to the tube assembly
14
to minimize wear and heat generation. The outer race or holder
38
lies coaxial with the drive shaft
36
. Thus, the central axis Y of the eccentric bearing
40
lies non-parallel at the angle α to the reference axis X (i.e. the axis of rotation of the motor
12
and the holder
38
). This is illustrated in
FIGS. 3B and 5
. In
FIG. 3B
, the reference line Z represents an axis that is normal to the reference axis X and defines the square alignment of the holder
38
to the rotation axis X of the motor
12
. Thus, the holder
38
is installed square to the reference axis X to freely rotate with the drive shaft
36
, whereas the eccentric bearing
40
is canted at an angle α that is less than ninety degrees. The value of α will be selected based on the amount of offset of the bearing
40
within the holder
38
.
FIGS. 4 and 5
illustrate how the canted eccentric mounting of the bearing
40
produces an angular offset α of the tube assembly
14
relative to the reference axis X.
The rotating holder
38
in combination with the orbiting bore
42
of the bearing
40
thus will impart a nutating or orbiting motion to the output end
14
a
of the tube assembly
14
. The dispensing section (
102
) of the tube assembly
14
will orbit in a manner that generally traces the surface of a cone, with the apex of the cone being generally at the pivot region of the dispensing section (
102
) of the tube assembly
14
. The orbiting portion of the tube assembly
14
however will not be twisted or rotate or otherwise experience torque while nutating because of the near zero torque coupling between the tube assembly
14
and the motor drive shaft
36
via the eccentric bearing
40
.
The motor housing
18
includes a reduced diameter end portion
18
a
that forms a boss
50
. A spray shield
52
in the form of a bifurcated cup is installed by a slip fit onto the motor housing boss
50
. The shield
52
includes at one end a skirt
54
that slides onto the housing boss
50
. A number of socket bolts or screws
56
may be used to securely attach the shield
50
to the motor housing
18
.
The shield
52
is generally cylindrical in shape and includes a central cross wall
58
that separates the interior of the shield
52
into a first cup portion
60
that receives the bearing holder
38
, bearing
40
and drive shaft collar
36
; and a second cup portion
62
into which the outlet end
14
a
of the dispensing tube assembly
14
is positioned when installed. The wall
58
serves as a shield against material that is dispensed from the outlet end
14
a
from coating the bearing assembly
16
. The wall
58
includes an enlarged central opening
64
through which the tube assembly
14
extends. The opening
64
must be of sufficient diameter to accommodate the angular deflection of the tube assembly
14
as it nutates. The shield
52
may conform to any configuration suited to a particular application.
A nozzle
70
is threadably or otherwise suitably installed on the outlet end
14
a
of the tube assembly
14
. The nozzle
70
shapes the pattern of the material as it is dispensed from the outlet orifice
72
of the tube assembly
14
. For example but not by way of limitation, the pattern may be an atomized spray pattern, a stream, or a bead of material. Other dispensing patterns may be used as required for a specific application.
An inherent effect that occurs during liquid spraying operations is that the inner surface
74
of the shield
52
becomes coated with the dispensed material. This material can be difficult to remove, and some of the material may pass through the opening
64
. To minimize this effect, the present invention contemplates an arrangement by which dispensed material substantially collects on a removable or disposable element rather than the shield
52
. In accordance with this aspect of the invention, in the exemplary embodiment of
FIGS. 1A
,
1
B and
2
A,
2
B, a shield liner
76
is provided. The liner
76
is preferably made of a low cost plastic material and may be used as a disposable item. The liner
76
generally conforms to the interior shape of the shield
52
and provides a barrier to dispensed material. Thus, the liner
76
includes a cup-like portion
78
that substantially surrounds the nozzle
70
. The cup portion
78
included a central opening
80
that is appropriately sized to accommodate the nutating motion of the tube assembly
14
. In the illustrated example, the liner is press-fit into the shield
52
and held in place by an annular ring or bead
82
formed in the shield
52
. In one embodiment, the liner
76
is a pipe cap available from PMI Corporation and modified to include the opening
80
.
The liner includes an integral flange portion
84
that seats against the lower end
52
a
of the shield
52
. This flange can be grabbed by the operator to remove the liner
76
after sufficient material has collected thereon. The flange
84
may be provided with arcuate slits
86
so as to form tabs or ears
88
or other suitable graspable portion that can be pulled to remove the liner
76
from the shield
52
.
FIG. 6
illustrates the shield
52
with the ears
88
(in
FIG. 6
the ears
88
are moved to the position illustrated by the operator grasping the ears).
In addition to the liner
76
, the present invention contemplates an air wash feature to further reduce the amount of material that might accidentally spray or splash through the openings
80
,
64
and into the bearing assembly
16
. This air wash feature will be described hereinafter.
In accordance with another aspect of the invention, a material dispensing tube design is used that provides a flexible yet robust dispensing tube even at higher pressures (for example, about 3500 psi static pressure). In accordance with another aspect of the invention, a dispensing tube arrangement is provided by which a pivot region of the tube is at a position other than at primary seals against the material. Thus, the primary seals may be realized as true static seals, with the pivot region provided at a backup seal.
FIGS. 1A
,
1
B,
4
and
5
provide an exemplary embodiment of a dispensing tube arrangement in accordance with the invention. In this exemplary embodiment, the dispensing tube assembly
14
is realized using three joined sections. These sections are a material receiving section
100
, a material dispensing section
102
and a flexible section
104
. When fully assembled, the dispensing tube assembly is a cartridge style unit
14
that can be easily installed into and removed from the spray gun unit
10
.
The materials used to form the tube assembly
14
may be any materials suitable for the liquid material being dispensed. For example, the receiving section
100
and the dispensing section
102
may be a metal such as stainless steel, for example. The flexible section
104
may be a plastic such as nylon or teflon for example. These examples are merely intended to be exemplary and are not an exhaustive list of available materials for the tube assembly
14
.
In general though, it is contemplated that the receiving and dispensing sections
100
,
102
even if made of non-metallic materials will be substantially more rigid and less flexible than the flexible section
104
. In accordance with this aspect of the invention, the receiving and dispensing sections will be substantially more rigid than the joining flexible section
104
such that substantially all of the flexure and bending of the tube assembly
14
is assimilated by the flexible section
104
. However, the flexible section
104
cannot be made too compliant and soft because then the flexible section
104
might extrude under pressure through the support element (
160
). The flexible section
104
should not be too stiff however in order to realize the benefits of the flexibility to assimilate the movement of the assembly
14
, and thus have a substantially low resistance to bending. Therefore, the choice of materials for the three sections of the tube assembly
14
may be selected based on, among other things, by the static operating pressures, the dispenser size, the dispensing pattern, and the type of material being dispensed.
The dispensing section
102
of the dispensing tube assembly
14
extends lengthwise through the motor housing
18
and the shield
52
. The nozzle
70
is installed on the outlet end of the dispensing section.
A shoulder or rib
106
is provided on the tube assembly
14
and axially near the eccentric bearing assembly
16
when the gun
10
is fully assembled (as in
FIGS. 1A
,
1
B). A low friction thrust bearing or bushing
108
is installed between the shoulder
106
and the eccentric bearing
40
. The thrust bearing
108
may be made of any suitable material, for example, PEEK. The thrust bearing
108
helps assimilate tolerance error that might cause the eccentric bearing
40
to deviate from being substantially square to the tube assembly
14
.
The dispensing section
102
includes a central fluid passageway
110
through which material passes to the nozzle
70
.
The open or throat end
112
of the dispensing section
102
includes a first lower counterbore
114
and a second lower counterbore
116
. The throat
112
of the dispensing section
102
telescopically slips into a counterbore
118
in the lower end of the receiving section
100
of the dispensing tube assembly
14
. An o-ring or other suitable seal
120
provides a low friction and flexible pivot region for the pivoting motion between the nutating dispensing section
102
and the stationary receiving section
100
. Any suitable low friction interface may be used at the pivot region
120
, but an elastomer seal device is preferred since such a flexible seal may be used as a secondary or back up seal should the fluid tight flexible section
104
be compromised or otherwise break or leak.
The counterbore
118
forms a collar
122
at one end of the receiving section
100
of the tube assembly
14
. This collar
122
is slideably received in an externally threaded neck
124
of the motor housing
18
and another seal or o-ring
121
provides a seal between the receiving section
100
and the neck
124
. The seal
121
forms a barrier to any fluid that might escape from the tube assembly
14
to prevent such fluid from entering the motor
12
assembly.
The material receiving section
100
includes a central bore
126
that closely and snugly receives one end of the flexible section
104
which bottoms on a first upper counterbore
117
that is axially spaced from a second upper counterbore
119
. An o-ring or other suitable seal
128
forms one of the primary seals against the fluid pressure of the material being dispensed. An opposite end of the flexible section
104
is closely and snugly received through the throat
112
of the dispensing section
102
and extends into a close receiving snug bore
115
. Preferably, the opposite end of the flexible section
104
does not bottom on the second lower counterbore
116
, but rather an axial space remains to account for tolerance stack-up. A second o-ring or other suitable seal
130
provides another primary seal against fluid pressure. Note that both primary seals
128
,
130
are true static seals. The orbiting or nutating movement of the dispensing section
102
does not adversely affect these static primary seals because the flexible section
104
is snugly constrained on either side of each of the primary seals
128
,
130
. For example, the portions
132
,
134
of the flexible section
104
that are axially adjacent the upper primary seal
128
(“upper” as viewed in
FIGS. 2A
,
2
B) are snug and constrained against movement by the bore
126
. Similarly, the portions
136
,
138
of the flexible section
104
that are axially adjacent the lower primary seal
130
are snug and constrained against movement by the bore
115
. The flexible section
104
defines a central fluid passageway
140
as a continuing upper extension of the fluid passageway
110
.
The receiving section
100
of the tube assembly
14
includes a nipple portion
142
that forms an inlet fluid passageway
144
. The inlet fluid passageway
144
forms a continuous extension of the lower passageways
110
,
140
such that material entering the inlet
144
flows through the joined fluid passageway defined by the bores
144
,
140
,
110
to the nozzle assembly
70
. The nipple
142
extends into a suitable adapter
146
such as may be use to connect a flow control valve (not shown) that regulates the flow of material into the gun
10
.
A cap
148
is internally threaded and installed on the threaded neck
124
of the motor housing
18
. A disk spring
150
or other suitable live load device is captured between an inner shoulder
152
of the cap
148
and an outer shoulder
154
on the receiving portion
100
of the tube assembly
14
. The cap
148
also includes a seal groove
156
that retains an o-ring or other suitable seal
158
. The seal
158
is another static primary seal against fluid pressure of the material being dispensed. Again note that this primary seal is not adversely affected by the pivoting movement of the dispensing section
102
of the tube assembly
14
.
Because the flexible section
104
is suitably flexible and compliant, it could be subject to bursting under high pressure. Therefore, in order to increase the hoop strength of the flexible section
104
without unduly compromising the flexibility of the section
104
, a series of close fitting loops
160
are installed about the central otherwise unsupported portion of the flexible tube
104
. In the preferred embodiment, the loops
160
are realized as a helix in the form of the coils of an extension spring (an extension spring having a pre-load on the coils by which the coils are in contact in a free-standing condition), however, individual loops may be used. Other techniques for increasing the hoop strength while maintaining the desired flexibility of the tube
104
may be used. The spring
160
is snugly and closely received in the receiving section
100
of the tube assembly
14
and bottoms on the second upper counterbore
119
. The opposite end of the spring
160
is snugly and closely received in the dispensing section
103
of the tube assembly
14
and bottoms on the second lower counterbore
114
.
When fully assembled, the cap
148
pushes on the disk spring
150
which forces the tube assembly
14
downward and seats the shoulder
106
against the thrust bearing
108
. The spring
160
is fully or near fully compressed.
The material receiving section
100
of the tube assembly
14
is provided with an inner weep hole
162
. The weep hole or bore
162
is preferably positioned on the high pressure side of the pivot seal
120
. The cap
148
is also provided with a cap weep hole
164
that is in fluid communication with the inner weep hole
162
. In the event that the fluid tight integrity of the flexible tube
104
is compromised, material will flow out the weep holes
162
,
164
providing a visual indication to the operator that there is an internal leak. The weep holes
162
,
164
permit the liquid material to by-pass the pivot seal
120
, therefore, the pivot seal will not see system pressure and will easily be able to prevent material from flowing into the motor
12
. As soon as an operator sees material leaking from the weep hole
164
, the operator can release system pressure and stop the motor
12
so that the secondary seal
120
will easily contain any fluid.
As shown in
FIGS. 2A
,
2
B and
4
, an air fitting
170
is provided for supplying cooling air to the motor assembly
12
. This cooling air flows through the air passageway
172
between the tube assembly
14
and the motor
12
. This air thus also helps cool the eccentric bearing
40
. A series of bores
174
are provided in the drive shaft
30
without weakening the strength of the shaft. These slits
174
allow the cooling air to exhaust into the interior volume of the shield
52
, more specifically into the upper cup volume
60
. The cooling air passes out through the openings
64
and
80
in the shield wall
58
and the liner
76
respectively. This exhaust flow (represented by the arrows AF) is of sufficient velocity to air wash the region around the nozzle
70
and to substantially prevent sprayed material from reversing up into the bearing assembly
16
.
In operation, the motor
12
imparts an orbital motion to the nozzle
70
and the dispensing section
102
of the tube assembly
14
. The orbit of the nozzle has a radius established by the offset if the eccentric bearing. The dispensing section
102
pivots in the pivot region at the seal
120
, and the compliant flexible tube
104
bends and flexes with the orbiting movement of the nozzle
70
. The flexible tube
104
thus takes up the stresses induced in the tube assembly
14
due to the nutating notion. Because the flexible tube
104
is firmly constrained at each end, it flexes along a central portion thereof and provides an axially distributed stress concentration. The tube assembly
14
therefore does not exhibit a localized high stress region which would tend to weaken and eventually break a bending tube. Rather, the flexible tube
104
tends to bow along a radius, thus smoothly and evenly distributing the bending stresses caused by the orbiting tube along an axial length of the tube rather than at a highly localized stress point or region. This radial bow is best illustrated in
FIG. 5
by the line of curvature or radius C.
The spray pattern width, film thickness and swirl density may be controlled by appropriately selecting the following parameters: orbit diameter, orbit speed, material outlet orifice diameter, material pressure, distance to the surface or work piece and relative traverse speed between the gun and the work piece. Other parameters may also be selected as required.
While the invention has been described with reference to a preferred embodiment, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof.
Therefore, it is intended that invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
- 1. A material dispenser comprising:a dispensing tube assembly having an outlet end with an orifice from which material is dispensed onto a surface, and an inlet end having an opening adapted to receive material from a supply during a dispensing operation; and means for imparting orbital motion to said outlet end relative to an axis; said tube assembly comprising a first section having said inlet end at a first end thereof, a second section having said outlet end at a first end thereof, and a third section that flexibly joins said first section and second section; said means for imparting orbital motion being operably coupled to said second section.
- 2. The dispenser of claim 1 wherein said first section and second section have respective second ends that axially slip fit together to allow pivoting movement between said first and second sections at a pivot region.
- 3. The dispenser of claim 2 wherein said third section extends through portions of said first section and said second section and axially extends on both sides of said pivot region.
- 4. The dispenser of claim 3 wherein said pivot region is defined in part by a seal between said slip fit second ends of said first section and said second section; said seal providing a backup seal preventing material from flowing around an outside volume of said second section.
- 5. The dispenser of claim 3 wherein said third section comprises a flexible tube thorough which material flows from said first section to said second section.
- 6. The dispenser of claim 5 comprising a flexible tube support that surrounds a portion of said flexible tube to increase hoop strength.
- 7. The dispenser of claim 6 wherein said tube support comprises a plurality of loops about an outer surface of said flexible tube.
- 8. The dispenser of claim 7 wherein said loops are formed as a helix.
- 9. The dispenser of claim 6 wherein said tube support extends across a central portion of said flexible tube; said flexible tube having a first end that is inserted into said first section of said tube assembly and a second end that is inserted into said second section of said tube assembly.
- 10. The dispenser of claim 9 wherein said tube support has a first end that is snugly inserted into said first section of said tube assembly and a second end that is snugly inserted into said second section of said tube assembly.
- 11. The dispenser of claim 6 wherein said flexible tube first and second ends are each sealingly inserted into their respective sections of said tube assembly and form primary seals against flow of material into an outside region of said second section.
- 12. The dispenser of claim 11 wherein said tube assembly first section includes a fluid passageway that opens at one end near said flexible tube central portion and at another end outside the dispenser.
- 13. The dispenser of claim 2 wherein said means comprises a motor that surrounds a portion of said tube assembly second section between said pivot region and said outlet end.
- 14. The dispenser of claim 13 wherein said motor rotates an eccentric bearing; said tube assembly second section being journalled in said bearing near said outlet end.
- 15. The dispenser of claim 2 wherein said third section permits flexure of said tube assembly along an axially extended portion thereof; said third section bending in a radial manner as said outlet end orbits.
- 16. The dispenser of claim 1 comprising a nozzle mounted on said tube assembly outlet end, and a shield surrounding said nozzle; said dispenser further comprising a shield liner installed on said shield.
- 17. The dispenser of claim 16 wherein said liner is a replaceable plastic member that is press fit into said shield and includes an opening through which said nozzle extends.
- 18. The dispenser of claim 17 wherein said means comprises an air cooled motor; said dispenser comprising an air passageway that exhausts motor cooling air through said shield opening to air wash said nozzle and reduce material spray onto said shield.
- 19. A material dispenser of the type having a main housing, a nozzle extending from said housing, and a shield installed on said housing and that partially surrounds said nozzle; said dispenser comprising:a shield liner that is removably installed in said shield; said liner and shield having openings therein through which said nozzle extends; and pressurized air flowing through said openings from within said main housing to air wash exterior surfaces of said nozzle.
- 20. The dispenser of claim 19 wherein said pressurized air is also cooling air for a motor disposed in said main housing.
- 21. A material dispensing tube assembly for an orbiting type spray gun, comprising:a material receiving section of the tube assembly, a material dispensing section of the tube assembly with a nozzle associated therewith, and a flexible section of the tube assembly, said flexible section having first and second ends that axially join said dispensing and receiving sections; said flexible section slip fits at one end into a first end of said dispensing section and slip fits at an opposite end into a first end of said receiving section; wherein one of said material dispensing section and material receiving section has a first end that inserts into a first end of the other.
- 22. The tube assembly of claim 21 wherein said flexible section comprises plastic material and said dispensing and receiving sections comprise metal material.
- 23. The tube assembly of claim 21 wherein a central portion of said flexible section is free to flex and bend during a spraying operation of the gun.
- 24. The tube assembly of claim 23 wherein said central portion is at least partially surrounded by a support device to increase pressure strength of said flexible section.
- 25. The tube assembly of claim 24 wherein said support device comprises a spring.
- 26. The tube assembly of claim 21 wherein said material dispensing section has a first end that slip fits into a first end of said receiving section and pivots with respect thereto.
- 27. The tube assembly of claim 21 wherein said dispensing section pivots at a seal positioned between said respective first ends of said dispensing and receiving sections.
- 28. The tube assembly of claim 21 wherein said material receiving section and material dispensing section pivot with respect to each other at a pivot region.
- 29. The tube assembly of claim 21 wherein said material receiving section and material dispensing section pivot with respect to each other at a pivot region, and said flexible section extends through interior portions of said first and second sections and axially extends on both sides of said pivot region.
- 30. A material dispenser comprising:a dispensing tube assembly having an outlet end with an orifice from which material is dispensed onto a surface, and an inlet end having an opening adapted to receive material from a supply during a dispensing operation; and means for imparting orbital motion to said outlet end relative to an axis; said tube assembly comprising a first section having said inlet end at a first end thereof, a second section having said outlet end at a first end thereof, and a third section that flexibly joins said first section and second section; a nozzle mounted on said tube assembly outlet end, a shield surrounding said nozzle, and a shield liner installed on said shield; wherein said liner is a replaceable plastic member that is press fit into said shield and includes an opening through which said nozzle extends.
- 31. The dispenser of claim 30 wherein said means comprises an air cooled motor; said dispenser comprising an air passageway that exhausts motor cooling air through said shield opening to air wash said nozzle and reduce material spray onto said shield.
- 32. A material dispensing tube assembly for an orbiting type spray gun, comprising:a material receiving section of the tube assembly, a material dispensing section of the tube assembly with a nozzle associated therewith, and a flexible section of the tube assembly, said flexible section having first and second ends that axially join said dispensing and receiving sections; said material receiving section and material dispensing section pivot with respect to each other at a pivot region; wherein one of said material dispensing section and material receiving section has a first end that inserts into a first end of the other.
- 33. A material dispensing tube assembly for an orbiting type spray gun, comprising:a material receiving section of the tube assembly, a material dispensing section of the tube assembly with a nozzle associated therewith, and a flexible section of the tube assembly, said flexible section having first and second ends that axially join said dispensing and receiving sections; said material receiving section and material dispensing section pivot with respect to each other at a pivot region, and said flexible section extends through interior portions of said first and second sections and axially extends on both sides of said pivot region; wherein one of said material dispensing section and material receiving section has a first end that inserts into a first end of the other.
- 34. A material dispensing tube assembly for an orbiting type spray gun, comprising:a material receiving section of the tube assembly, a material dispensing section of the tube assembly with a nozzle associated therewith, and a flexible section of the tube assembly, said flexible section having first and second ends that axially join said dispensing and receiving sections; said dispensing section pivots at a seal positioned between said respective first ends of said dispensing and receiving sections; wherein one of said material dispensing section and material receiving section has a first end that inserts into a first end of the other.
US Referenced Citations (20)
Foreign Referenced Citations (6)
Number |
Date |
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May 1989 |
CA |
398238 |
Nov 1924 |
DE |
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Feb 1999 |
DE |
0203830 |
May 1986 |
EP |
0852160 |
Jul 1998 |
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Apr 1926 |
GB |