The present invention relates to a new and improved switch assembly.
Known switch assemblies include switch contacts which are disposed in a housing and are operable between actuated and unactuated conditions. A snap action mechanism is also disposed in the housing and is connected with the switch contacts. The snap action mechanism is operable to effect operation of the switch contacts between actuated and unactuated conditions. A force transmitting apparatus extends between a push button and the snap action mechanism.
A switch assembly having such a construction is disclosed in U.S. Pat. No. 3,315,535. Another switch assembly having this general construction is commercially available from Eaton Corporation of Costa Mesa, Calif. under the designation Series 584-Four Pole Lighted Pushbutton Switches.
These known switch assemblies are satisfactory in their mode of operation. However, it is desirable to reduce the number of components in a switch assembly to increase operational reliability. By reducing the number of components, build up tolerances is reduced. In addition, wear of tooling required to make the different components is reduced. It is also desirable to reduce the weight of a switch assembly.
An improved switch assembly is relatively light in weight and has relatively few component parts. The switch assembly may include switch contacts which are at least partially disposed in a housing and are operable between actuated and unactuated conditions. A switch actuation mechanism may be disposed in the housing. A force transmitting apparatus may extend between a push button and the switch actuation mechanism to transmit force from the push button to the switch actuation mechanism. The switch actuation mechanism may be of the snap action type.
The force transmitting apparatus may include a cam block. First and second force transmitting pins may be integrally formed as one piece with the cam block. A cam follower may engage a cam surface on the cam block to retain the switch contacts in an actuated condition.
By forming the cam block and force transmitting pins as one piece, the operational reliability of the improved switch assembly is increased and the cost is decreased. A build up of tolerances between separate force transmitting pins and the cam block is avoided. In addition, an increase in tolerances due to a wear of tooling used to form force transmitting pins separately from the cam block is avoided.
The switch actuation mechanism may include a plurality of actuator members. Each of the actuator members may include a main section and a plurality of bearing sections. The main section and bearing sections of each actuator member may be integrally formed as one piece.
By forming the main section and bearing sections of the actuator members in the switch actuation mechanism as one piece, the operational reliability of the improved switch assembly is increased and the cost is decreased. A build up of tolerances between separate main and bearing section is avoided. In addition, an increase in tolerances due to wear of tooling used to form the main sections separately from the bearing sections is avoided. If desired, the switch actuation mechanism may be a snap action mechanism. However, other types of switch actuation mechanisms may be used if desired.
The push button may have an opening into which an end portion of one of the force transmitting pins extends. A resiliently deflectable flange may engage the end portion of the force transmitting pin. The flange on the push button interconnects the push button and the force transmitting pin so that the force transmitting pin can snap into the opening in the push button.
By forming the push button separately from the force transmitting pin, any one of a plurality different push buttons may be snapped onto the force transmitting pin. This enables postponement of a decision as to which push button is to be used with a particular switch assembly. Therefore, a switch assembly can be easily customized shortly before it is to be supplied to a user of the switch assembly.
The push button may advantageously be connected with the switch contacts by a printed circuit. Electrical circuit components may be mounted on the printed circuit. The printed circuit may have an opening through which a force transmitting pin extends from the cam block to the push button.
Since electrical circuit components are mounted on the printed circuit, any one of a plurality of different electrical circuit components may be mounted on the printed circuit. This enables postponement of a decision as to which electrical circuit components are to be used with a particular switch assembly. Therefore, the switch assembly can be easily customized shortly before it is to be supplied to a user of the switch assembly.
The present invention has a plurality of different features. These features may advantageously be utilized in combination with each other in the manner disclosed herein. Alternatively, the features may be utilized separately and/or in combination with known features from the prior art.
The foregoing and other features of the present invention will become more apparent upon a consideration of the following description taken in connection with the accompanying drawings wherein:
Switch Assembly
A switch assembly 10 constructed in accordance with the present invention is illustrated schematically in
A switch actuation mechanism 16 is connected with the array 14 of switch contacts by a generally L-shaped connector member 18 (
When a push button 24 is manually depressed (
The push button 24 contains light sources which are energizable to illuminate indicia in the same manner as in the Series 584-Four Pole Lighted Pushbutton Switch which is commercially available from Eaton Corporation of Costa Mesa, Calif. Of course, the push button 24 may have a different construction if desired.
It is contemplated that any one of a plurality of push buttons 24 having different arrangements of light sources and different indicia may be used with the switch assembly 10. The selection of a particular arrangement of light sources and a particular indicia for the push button 24 may be postponed until shortly before the switch assembly 10 is to be supplied to a user of the switch assembly. This facilitates customizing the switch assembly 10 to suit the needs of the user to which the switch assembly is to be supplied.
Although it is preferred to use a snap action type mechanism for the switch actuation mechanism 16, a different type of mechanism may be used if desired. For example, the actuation mechanism 16 may maintain the switch contacts actuated only while the push button 24 is depressed.
Switch Contacts
The array 14 of switches includes identical sets 32, 34, 36 and 38 (
An actuator lever system 52 is connected with the movable switch contacts 44 and 46. The actuator lever system 52 effects operation of the set 32 of switch contacts between the unactuated condition (
The actuator lever system 52 includes a contact support lever 56 on which the upper and lower movable switch contacts 44 and 46 are disposed. An actuator lever 58 has an end portion which is engaged by the L-shaped connector member 18. The opposite end portion of the actuator lever 58 engages an upstanding post 60 which is fixedly secured to a base 62 of the switch assembly 10. An actuator lever spring 68 extends between the post 60 and the contact support lever 56.
Upon manual actuation of the push button 24, force is transmitted through the force transmitting apparatus 26 to the switch actuation mechanism 16. The illustrated switch actuation mechanism 16 is of the snap action type and quickly raises the L-shaped connector member 18, with a snap action, to operate the actuator lever system 52. Operation of the actuator lever system 52 quickly moves the movable switch contacts 44 and 46 away from the lower stationary switch contact 50 toward the upper stationary switch contact 48 with a snap action. This results in the set 32 of switch contacts being quickly operated from the unactuated condition of
When the array 14 of switch contacts is operated from the unactuated condition illustrated in
As the contact support lever 56 is pivoted in a clockwise direction (as viewed in
The actuator lever system 52 also effects operation of the set 32 of switch contacts from the actuated condition (
As the contact support lever 56 is pivoted in a counter clockwise direction (as viewed in
Although only a single set 32 of switch contacts is illustrated in
The general construction and mode of operation of the array 14 of switch contacts is well known and is the same as in Series 584-Four Pole Lighted Pushbutton Switches which are commercially available from Eaton Corporation of Costa Mesa, Calif. The general construction and mode of operation of the array 14 of switch contacts is the same as is disclosed in U.S. Pat. Nos. 5,659,162 and 6,153,841. The disclosures in the aforementioned U.S. Pat. Nos. 5,659,162 and 6,153,841 are hereby incorporated herein in their entirety by this reference thereto.
It should be understood that the array of switch contacts 14 may have a construction which is different than the specific construction disclosed herein. Thus, it is contemplated that any one of many different known switch constructions may be substituted for the specific switch construction illustrated in
Force Transmitting Apparatus
The force transmitting apparatus 26 (
The force transmitting apparatus 26 (
The upper force transmitting pin 80 (
In order to minimize the number of components and the weight of the switch assembly 10, the force transmitting apparatus 26 is integrally formed as one piece of polymeric material. It is contemplated that the force transmitting apparatus 26 may be formed by molding polymeric material to the configuration corresponding to the configuration of the cam block 78, upper force transmitting pin 80 and lower force transmitting pin 82. Alternatively, the force transmitting apparatus 26 may be cut from a single block of polymeric material.
By forming the cam block 78 and force transmitting pins 80 and 82 as one piece, the operational reliability of the switch assembly 10 is increased and the cost of the switch assembly is decreased. A build up of tolerances between the force transmitting pins 80 and 82 and the cam block is avoided. An increase in tolerances due to wear of tooling used to form the force transmitting pins 80 and 82 and the cam block 78 is avoided. In addition, installation of the force transmitting pins 80 and 82 and cam block 78 in the switch assembly 10 during construction of the switch assembly is facilitated by integrally forming the force transmitting pins 80 and 82 and the cam block 78 as one piece.
The upper force transmitting pin 80 has an upper end portion 92 (
When the force transmitting apparatus 26 and push button 24 are to be interconnected, the push button is aligned with the upper force transmitting pin 80. Force is then applied against the push button 24 to press the flanges 104 (
As the upper end portion 92 of the upper force transmitting pin 80 moves through the opening 98 into the recess 108, the flanges 104 move into radial alignment with the annular groove 96 in the upper end portion of the upper force transmitting pin. As this occurs, the flanges 104 resiliently move back toward their undeflected positions and move into the annular groove 96. The flanges 104 move into the annular groove 96 with a snap action under the influence of the resilience of the flanges.
In the illustrated embodiment of the invention, the snap connection between the push button 24 and the force transmitting apparatus 26 is formed by resiliently deflectable flanges 104 which are integrally molded as one piece with the bottom wall 90 of the push button 24. However, it is contemplated that the snap connection between the push button 24 and the force transmitting apparatus 26 may be formed in a different manner. For example, rather than having an annular groove 96 in the upper end portion 92 of the upper force transmitting pin 80, an annular flange may be provided on the upper end portion 92 of the upper force transmitting pin 80.
If desired, the push button 24 may be provided with a resilient member or members which are not integrally formed as one piece with the push button 24 in the same manner as are the flanges 104. For example, a metal spring may be utilized to interconnect the push button 24 and the force transmitting apparatus 26. However, it is believed that it would be preferred to minimize the number of components of the switch assembly 10 by forming the components of the snap connection between the force transmitting apparatus 26 and the push button 24 as one piece with the force transmitting apparatus and push button.
By forming the push button 24 separately from the force transmitting pin 80, any one of several different push buttons may be snapped onto the force transmitting pin. This enables postponement of a decision as to which push button 24 is to be used with a particular switch assembly 10. Therefore, the switch assembly 10 can be easily customized by selection of a push button 24 having desired indicia and/or arrangement of light sources until shortly before the switch assembly is to be supplied to a user of the switch assembly.
A cam track 112 (
The cam track 112 may have a configuration which is different than the illustrated heart shaped configuration. For example, the cam track 112 may have a configuration corresponding to the configuration illustrated in U.S. Pat. No. 3,315,535 or the configuration illustrated in U.S. Pat. No. 4,332,990. it should be understood that the cam track 112 may have any desired configuration.
The cam track 112 is engaged by a cam follower 122 (
The inner housing 136 is integrally formed as one piece of suitable polymeric material and is enclosed by the outer housing 12. The outer housing 12 is formed of metal. However, the outer housing 12 may be formed of a different material if desired.
The cylindrical support pin 130 (
In addition, the cam follower 122 includes a follower arm 152 (
The cam follower 122 is formed as a torsion spring from one piece of wire. Thus, a suitable metal spring wire is bent to form the main section 124, base arm 142 and follower arm 152. As initially formed, the base arm 142 and follower arm 152 are angularly offset from each other by an angle which is greater than when the cam follower 122 is mounted in the switch assembly (
After the helical main section 124 of the cam follower 122 has been positioned on the support pin 130 and the base arm 142 positioned in engagement with the side surface 144 (
The switch assembly 10 is of the alternate action type. Therefore, when the switch assembly 10 is in the initial or unactuated conditions of FIGS. 1 and 2, the array 14 of switch contacts are in an unactuated condition. When the push button 24 is manually depressed, the force transmitting apparatus 26 and push button are moved downward from the position illustrated in
The cam follower 122 cooperates with the cam track 112 to hold the force transmitting apparatus 26 and the push button 24 in the actuated condition illustrated in
When the push button 24 is again manually depressed, the end section 154 of the follower arm 152 moves out of engagement with the cusp in the inner cam surface 114. This releases the force transmitting apparatus 26 and push button 24 upward (as viewed in
It is contemplated that it may be desired to convert the switch assembly 10 from an alternate action type switch assembly to a momentary action type switch assembly. If the switch assembly 10 is to be converted to a momentary action type switch assembly, it is merely necessary to remove the cam follower 122 from the switch assembly. To remove the cam follower 122 from the switch assembly, the helical main section 124 of the cam follower is pulled off of the support pin 130 (
Once the cam follower 122 has been disengaged from the switch assembly 10, there is nothing to retain the switch assembly in its actuated condition. Therefore, when the push button 24 is depressed, the array 14 of switch contacts remains in its actuated condition as long as the push button 24 is held in a depressed condition. When the push button is released, the snap action type switch actuation mechanism 16 applies force to the force transmitting apparatus 26 to move the push button 24 back to the unactuated position of
Switch Actuation Mechanism
The snap action type switch actuation mechanism 16 effects rapid operation of the switch contacts 14 between the actuated and unactuated conditions of
The snap action type switch actuation mechanism 16 includes an upper actuator member 170 (
A plurality of helical coil biasing springs 176 extend between the upper and lower actuator members 170 and 172. Although only a single helical coil biasing spring 176 is illustrated in
The upper actuator member 170 (
The main section 188 includes a body portion 190 having a central axis which extends perpendicular to the coincident central axes of the bearing sections 182 and 184. In addition, the main section 188 includes a cross portion 192 having a central axis which extends perpendicular to the central axis of the body portion and parallel to the coincident central axes of the bearing sections 182 and 184. The main section 188 and bearing sections 182 and 184 are integrally formed by one piece of light weight polymeric material.
By forming the main section 188 and bearing sections 182 and 184 of the snap action type switch actuation mechanism 16 as one piece, the operational reliability of the switch assembly 10 is increased and the cost of the switch assembly is decreased. A build up of tolerances between the main section 188 and bearing sections 182 and 184 is avoided. In addition, installation of the main section 188 and bearing sections 182 and 184 in the switch assembly 10 during construction of the switch assembly is facilitated by forming the main section and bearing sections as one piece.
The lower actuator member 172 includes a pair of cylindrical bearing sections 200 and 202. The cylindrical bearing sections 200 and 202 are disposed at opposite ends of a cylindrical intermediate section 204. The bearing sections 200 and 202 and intermediate section 204 have coincident central axes which extend parallel to the coincident central axes of the bearing sections 182 and 184 of the upper actuator member 170.
In addition, to the bearing sections 200 and 202, the lower actuator member 172 includes a main section 208. The main section 208 of the lower actuator member 172 is formed as one piece with bearing sections 200 and 202 and has a generally U-shaped configuration. The main section 208 and bearing sections 200 and 202 are integrally formed by one piece of light weight polymeric material.
The main section 208 includes a pair of parallel arms 210 and 212. A connector section 214 extends between the arms 210 and 212. The connector section 214 extends parallel to the intermediate section 204 and perpendicular to the arms 210 and 212 of the lower actuator member 172.
The main section 208 of the lower actuator member 172 defines a general rectangular opening 218. The arms 210 and 212 are spaced apart by a distance which is greater than the length of the cross section 192 on the upper actuator member 170. Therefore, the main section 188 on the upper actuator member 170 can move through the opening 218 formed by the main section 208 of the lower actuator member 172.
By forming the main section 208 and bearing sections 200 and 202 of the snap action type switch actuation mechanism 16 as one piece, the operational reliability of the switch assembly 10 is increased and the cost of the switch assembly is decreased. A build up of tolerances between the main section 208 and bearing sections 200 and 202 is avoided. In addition, installation of the main section 208 and bearing sections 200 and 202 in the switch assembly 10 during construction of the switch assembly is facilitated by forming the main section and bearing sections as one piece.
The spring 176 (
In addition to the projections 222 and 228 for connection with biasing springs corresponding to the biasing spring 176, the connector section 214 of the lower actuator member 172 is provided with a projection or arm 234. The arm 234 is engaged by the L-shaped connector member 18 (
The upper actuator member 170 is integrally formed from a single piece of polymeric material. Similarly, the lower actuator member 172 is integrally formed from a single piece of polymeric material. The bearing sections 182 and 184 on the upper actuator member 170 are formed by rolling the polymeric material forming the upper actuator member. Similarly, the bearing sections 200 and 202 on the lower actuator member 172 are formed by rolling the polymeric material of the lower actuator member.
By forming each of the actuator members 170 and 172 as a single piece of polymeric material, the number of components of the switch assembly 10 is minimized. In addition, by forming the upper and lower actuator members 170 and 172 polymeric material, the weight of the switch assembly 10 tends to be minimized.
The bearing sections 182 and 184 are pivotally mounted on the inner housing 136 at a location adjacent to a left (as viewed in
The lower force transmitting pin 82 of the force transmitting apparatus 26 extends downward (as viewed in
The coil spring 176 applies force to the lower actuator member 172. When the switch assembly 10 is in the unactuated condition, the coil spring 176 urges the lower actuator member 172 to pivot in a counterclockwise direction (as viewed in
When the lower actuator member 172 is in the unactuated position of
When the push button 24 is actuated, force is transmitted from the push button to the force transmitting apparatus 26. This force is applied to the upper actuator member 170 by the force transmitting apparatus. The force applied to the upper actuator member 170 is effective to pivot the upper actuator member in a clockwise direction (as viewed in
As the upper actuator member 170 pivots in a clockwise direction from the position shown in
The next increment of downward movement of the push button 24 and lower force transmitting pin 182 moves the cross portion 192 on the upper actuator member 170 through the opening 218 in the lower actuator member 172. As this occurs, the biasing spring 176 moves to an overcenter condition and is effective to urge the connector section 214 of the lower actuator member 172 to pivot in a clockwise direction about the bearing sections 200 and 202. This results in the lower actuator member 172 moving quickly, with a snap action, from the unactuated position illustrated in
As the lower actuator member 172 moves from the unactuated position of
When the switch assembly 10 is in the actuated condition (
When the push button 24 is again manually actuated, the push button and force transmitting apparatus 26 move downward. This results in the end portion 154 of the cam follower arm 152 (
When the push button 24 is subsequently release for a second time, the force transmitted from the biasing spring 176 through the upper actuator member 170 to the force transmitting apparatus 26 is again effective to move the force transmitting apparatus 26 and push button 24 upward. As this occurs, the upper actuator member 170 pivots in a counter clockwise direction (as viewed in
As the lower actuator member 172 moves from the actuated position (
Printed Circuit
A printed circuit 250 (
The printed circuit 250 (
The main section 258 of the printed circuit 250 includes an upper (as viewed in
A flexible zig-zag portion 276 of the main section 258 extends between the upper end portion 270 and the intermediate portion 274 of the main section of the printed circuit. Electrical conductors in legs 280 and 282 of the zig-zag portion 276 connect the upper end portion 270 with the intermediate portion 274 of the printed circuit 250. The flexible zig-zag portion 276 of the main section 258 of the printed circuit 250 enables the push button 24 and upper end portion 270 to easily move relative to the intermediate portion 274 of the printed circuit 250 during movement of the push button 24 relative to the housing 12.
The arm sections 262 and 264 of the printed circuit 250 (
A generally rectangular metal housing 12 has a flat rectangular front wall 300 (
The main section 58 of the printed circuit 250 is a flat rectangular outer side surface 310 which faces toward the rear wall 302 and is spaced a slight distance from the rear wall (
Similarly, the front flaps 290 and 292 (
In the illustrated embodiment of the printed circuit 250, there are no electrical circuit components disposed on the side portions 286 and 288 of the printed circuit. However, electrical circuit components may be disposed on the side portions 286 and 288 of the printed circuit if desired.
A layer of heat conductive material (not shown) is provided between the printed circuit 250 and the container 12. The layer of heat conductive material overlies electrical circuit components 312 on the main section 258 and arm sections 262 and 264 of the printed circuit 250. The layer of heat conductive material protects the electrical circuit components 312 during insertion of the printed circuit 250 into the container 12. The layer of heat conductive material may be a tape formed of material having a high rate of heat conductivity, such as metal, and secured to the electrical circuit components by adhesive.
Since the electrical circuit components 312 are mounted on the printed circuit 250, any one of a plurality of different electrical circuit components may be mounted on the printed circuit. This enables postponement of a decision as to which electrical circuit components 312 are to be used with a particular switch assembly 10. Therefore, the switch assembly 10 may be easily customized shortly before it is to be supplied to a user of the switch assembly.
A rectangular opening 316 is provided in the side portion 288. A similar rectangular opening (not shown) is formed in the side portion 286 of the printed circuit. The openings in the side portions 286 and 288 of the printed circuit enable connectors to extend between the inner housing 136 (
The zig-zag portion 276 of the printed circuit 250 forms an openings 320 between the legs 280 and 282. The upper force transmitting pin 80 (FIG. 5) extends through the opening 320 (
Indicator Assembly
An indicator assembly 340 (
The indicator assembly 340 may be substituted for the switch assembly 10. Alternatively, the switch assembly 10 may be substituted for the indicator assembly 340. This enables a single opening or installation location in a control panel to receive either the indicator assembly 340 (
The indicator assembly 340 includes a display 346. The display 346 includes a plurality of solid state light sources 348 which are energizable by electrical energy conducted from terminals 352 to the display 346 through a printed circuit 354. The printed circuit 354 may have a construction similar to the construction of the printed circuit 350 of
A rectangular spacer block 360 is connected with the terminals 352. The rectangular spacer block 360 is connected with the display 346 by a cylindrical support member 362. The cylindrical support member 362 is connected with the display 360 in the same manner as in which the upper force transmitting pin 380 (
Conclusion
In view of the foregoing description, it is apparent that the present invention provides an improved switch assembly 10 which is relatively light in weight and has relatively few component parts. The switch assembly 10 may include switch contacts 14 which are at least partially disposed in a housing 12 and are operable between actuated and unactuated conditions (
The force transmitting apparatus 26 may include a cam block 78. First and second force transmitting pins 80 and 82 may be integrally formed as one piece with the cam block 78. A cam follower 122 may engage a cam surface 114 and/or 116 on the cam block 78 to retain the switch contacts 14 in an actuated condition.
The switch actuation mechanism 16 may include a plurality of actuator members 170 and 172. Each of the actuator members 170 and 172 may include a main section 188, 208 and a plurality of bearing sections 182, 184, 200, and 202. The main section and bearing sections of each actuator member may be integrally formed as one piece.
The push button 24 may have an opening 98 into which an end portion 92 of one of the force transmitting pins 80 extends. A resiliently deflectable flange 104 may engage a groove 96 in the end portion 92 of the force transmitting pin 80. The flange 104 on the push button 24 interconnects the push button 24 and the force transmitting pin 80 so that the force transmitting pin can snap into the opening 98 in the push button.
The push button 24 may advantageously be connected with the switch contacts 14 by a printed circuit 250. Electrical circuit components 312 may be mounted on the printed circuit 250. The printed circuit 250 may have an opening 320 through which the force transmitting pin 80 extends from the cam block 78 to the push button 24.
The present invention has a plurality of different features. These features may advantageously be utilized in combination with each other in the manner disclosed herein. Alternatively, the features may be utilized separately and/or in combination with known features from the prior art. For example, the snap connection between the force transmitting apparatus 26 and push button 24 may be used without forming each of the actuator members 170 and 172 in the snap action mechanism 16 as one piece. As a further example, the one piece force transmitting apparatus 26 may be used without providing a snap connection between the force transmitting apparatus and the push button 24. Although the switch actuation mechanism 16 is advantageously of the snap action type, a different type of switch actuation mechanism may be used if desired.
Number | Name | Date | Kind |
---|---|---|---|
3315535 | Stevens | Apr 1967 | A |
3651700 | Bailey | Mar 1972 | A |
4001526 | Olson | Jan 1977 | A |
4332990 | Stevens | Jun 1982 | A |
5659162 | Hart | Aug 1997 | A |
6153841 | Hart | Nov 2000 | A |
6667451 | Hart | Dec 2003 | B1 |
Number | Date | Country | |
---|---|---|---|
20050011741 A1 | Jan 2005 | US |