The invention relates to electrical switches, such as those used with industrial control and metering systems, and more particularly, the invention relates to devices that are used to keep an electrical test switch open when it should not be closed.
Electrical systems use some form of circuit isolator having a number of switches to allow operators to exert a degree of control over the flow of electricity. With industrial control and metering systems in particular, such as those found at electrical substations, power plants, oil rigs, industrial facilities, etc., test switches are commonly used to allow an operator to break the flow of electricity in order to perform testing or maintenance on certain electrical equipment.
Test switches, in particular, are critical with these types of systems because energizing equipment or starting up machinery that is being diagnosed or serviced could cause equipment damage and/or endanger the lives of those doing the work. To easily allow a break in the flow of electricity to certain equipment individual test switches may be opened by manually applying a small amount of force to the switch. Typically the switch opens easily by pulling the switch out and down. However, these switches close just as easily by applying a small amount of pressure by hand, or, more dangerously, by accidentally brushing against one as someone passes by.
Additionally, the open switches are a hazard even when they are not accidently closed. As noted, each side of the open switch is a live electrical contact. The space in these types of boxes is very limited, and it is relatively easy for wires and/or tools to accidentally contact an open switch, thereby closing or creating a connection that leads to an electrical accident.
While this dangerous scenario is somewhat common, there is no device that is designed to secure and cover the switch in the open position. Instead, operators typically place a piece of tape over an open switch. However, tape frequently falls off on its own if the adhesive is weak or if it not placed properly, and it also pulls off easily if someone accidently passes by and comes into contact with it.
What is needed, therefore, is a device that securely keeps an electrical switch open. What is further needed is a device that isolates the live electrical contacts while said electrical switch is in an open position.
The invention a switch blocking device that securely fits into a space created by opening a test switch in a circuit isolator. Circuit isolators are typically mounted on a wall or some form of vertically aligned panel or equipment. Each switch includes an openable blade that connects with a pair of electrical contacts. After a switch is opened the switch blocking device is placed into the opening created between the blade and contacts.
The switch blocking device is sized and shaped to fit securely in the opening between the blade and contacts, fitting in the opening in a manner similar to a puzzle piece, and staying in position as a result of the fit and with the effect of gravity. More specifically, the switch blocking device has a blocking wedge that fits in the open space, and a pair of arms that extend on either side of the blade.
A handle extends upward in a direction opposite the wedge to allow a user to easily insert and remove the device, and also provides a degree of cover over the blade. As the blades are live electrical contacts and extend out and away from the switch when open they provide an additional hazard as workers are frequently working around these open switches with electrically conductive tools and wires that may accidently contact the open blade.
While the size and shape of the switch blocking device secures the device in the open switch, additional openings are also provided near the ends of the arms so that users may further secure the device around the blade with a conventional fastener.
The present invention is described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. The drawings are not drawn to scale.
The present invention will now be described more fully in detail with reference to the accompanying drawings, in which the preferred embodiments of the invention are shown. This invention should not, however, be construed as limited to the embodiments set forth herein; rather, they are provided so that this disclosure will be complete and will fully convey the scope of the invention to those skilled in the art.
In the embodiment shown, the arms 20 form a tapered āUā shape to allow for easy and secure insertion around the open side of the switch S. There is also a tapered gap 32 between the handle 30 and the wedge 10 that allows a test switch cover (not shown) to be installed while the device 100 is in place blocking the switch S.
Also in the embodiment shown, the wedge 10 and arms 20 have outer sides, 12, 22, that are wider than inner portions 14, 24, of the wedge 10 and arms 20, which reduces the weight of the device as well as the amount of material that is required to manufacture the device. The outer sides 12, 22, are sized and shaped to create a secure fit when the device 100 is inserted into the open switch S. As shown in the figures, the outer sides 12, 22 are fairly straight leading down to the narrow inner portions 14, 24, however, the shape of the outer sides 12, 22, is largely a manufacturing decision and other shapes are also acceptable. For example, the outer sides 12, 22 may be tapered.
The device is made of an electrically insulating material, for example, a thermoplastic such as acrylonitrile butadiene styrene (ABS) or polylactide (PLA), and thus creates an electrical block to any electrical charge in addition to the physical block of the electrical charge created by the wedge 10 and arms 20.
Openings 26 near the bottom of each arm 20 allow an operator to further secure the device 100 by use of a conventional fastener T, such as a cable tie or zip tie, an example of which is shown in
The device is dimensioned to allow it to fit securely into the typical test switch, the width such that the device fits snuggly without wobbling within the test switch S. The arms 20 are of the sufficient length to clear the blade of the switch S. The arms 20 may also end with a taper to aid in clearing the switch 30 blade. The end of the handle 30 may have a small knob or grip 34 to aid in device 100 extraction.
It is understood that the embodiments described herein are merely illustrative of the present invention. Variations in the construction of the switch blocking device may be contemplated by one skilled in the art without limiting the intended scope of the invention herein disclosed and as defined by the following claims.
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Number | Date | Country | |
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20190228924 A1 | Jul 2019 | US |
Number | Date | Country | |
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62619945 | Jan 2018 | US |