This application is based upon, claims the benefit of priority of, and incorporates by reference the contents of, Japanese Patent Application No. 2004-15914 filed on Jan. 23, 2004.
The present invention relates to a switch circuit comprising a current detection cell and a main cell including a power device, and relates to an ignition apparatus employing the switch circuit.
Conventional semiconductor devices include a current detection device as the main cell, which includes a power device such as an IGBT or MOSFET, to detect the magnitude of current flowing to the main cell. One such semiconductor device is disclosed in Japanese Patent Laid-open No. Hei 60-94772, which is referred to as patent reference 1, the contents of which are incorporated herein by reference. In this semiconductor device, the cathodes of some of the transistor cells included in a power device are made independent and used as a current detection terminal of current detection cells.
In this structure, a current flowing to a switch circuit is split into a current flowing to the cathode of the main cell and a current flowing to a current detection terminal in the current detection cell. The current-split ratio is determined by a ratio of the area of a transistor cell connected to one of the electrodes (which are the aforementioned cathode and the current detection terminal cited above) to the area of another transistor cell connected to the other electrode. Thus, even without employing a shunt resistor having a large power tolerance, the small current flowing to the current detection terminal can be monitored for the purpose of sustaining a large magnitude of the current flowing to the main cell.
The semiconductor device described above is used for driving a load by turning the power device on and off to establish and de-establish electric conduction of the main cell. In the application of the semiconductor device to such an operation to drive a load, an external surge may be generated in some cases.
As shown in
For example, consider path B. In this case, when a surge current is generated, the surge current flows through a capacitance existing between the emitter and gate of the IGBT 103 included in the main cell and a capacitance existing between the gate and emitter of the IGBT 101 included in the current detection cell. In this case, since the area of the emitter (which serves as a current detection terminal) of IGBT 101 included in the current detection cell is smaller than the area of the emitter (which serves as the cathode) of IGBT 103 included in the main cell, the IGBT 101 included in the current detection cell is damaged by a large surge current flowing through a small capacitance.
In view of the problems discussed above, it is an object to prevent a current detection cell from being destroyed by an external surge in a semiconductor device comprising the current detection cell and a main cell including a power device.
In order to achieve the object, according to a first aspect, a semiconductor device comprises a main cell created on a semiconductor substrate having a first or second type of electrical conduction as a cell including a power device and a current detection cell also created on the semiconductor substrate as a cell including a current detection device having the same configuration as the power device; the power device in the memory cell has a gate, an emitter and a collector, whereas the current detection device in the current detection cell has the gate, an emitter and the collector. The collector is shared by the power device of the main cell and the current detection device of the current detection cell. The emitters are separated from each other. At least either a surge protection resistor or a surge protection inductor is connected to the emitter of the current detection device in the current detection cell.
In accordance with such a configuration, even if a surge current attempts to flow to the current detection device in the current detection cell, the current is limited by the surge protection resistor or the surge protection inductor so that the magnitude of the current hardly increases. Thus, even if a surge current caused by an external surge flows, the current detection device of the current detection cell can be prevented from being damaged by the current.
According to a second aspect, at least either the surge protection resistor or the surge protection inductor connected to the emitter is provided externally to the semiconductor substrate. That is, a configuration is possible in which the surge protection resistor or the surge protection inductor is provided externally to the semiconductor substrate.
According to a third aspect, the power device in the memory cell has a gate, an emitter and a collector, whereas the current detection device in the current detection cell has the gate, an emitter and the collector. The collector is shared by the power device of the main cell and the current detection device of the current detection cell. The emitters are separated from each other. At least either a surge protection resistor or a surge protection inductor is connected to the gate of the current detection device in the current detection cell.
As described above, according to the above aspect, the semiconductor has a configuration in which the surge protection resistor or the surge protection inductor is connected to the gate of the current detection device included in the current detection cell. Thus, even if an external surge is generated, causing a surge current to flow to the emitter of the current detection device included in the current detection cell by way of the gate of the current detection device included in the current detection cell, the current can be limited by the surge protection resistor or the surge protection inductor. As a result, the same effect as that of the first aspect can be achieved.
According to a fourth aspect, but also in this case, at least either the surge protection resistor or the surge protection inductor connected to the emitter of the current detection device included in the current detection cell can be provided externally to the semiconductor substrate.
According to a fifth aspect, the switch circuit described according to any of the first to fourth aspects can further have a driving circuit for controlling a voltage applied to the gate shared by the power device of the main cell included in the switch circuit and the current detection device of the current detection cell also included in the switch circuit; and a current detection circuit for detecting a current flowing between the emitter and collector of the current detection device in the current detection cell. The switch circuit can be applied to an ignition apparatus having a configuration in which electrical conductivity of an ignition coil is controlled by the power device of the main cell included in the switch circuit to control a discharge phenomenon of an ignition plug.
A first embodiment of the present invention is explained by referring to
An area I shown in
As shown in
On the other hand, the current detection device in the current detection cell is implemented as an IGBT 13, which has the same configuration as the IGBT 12 in the main cell. The IGBT 13 composing the current detection device is created by carrying out the same process as the IGBT 12. The IGBT 13 has an emitter 8b electrically separated from the emitter 8a of the IGBT 12. The emitter 8b has a configuration of being electrically connected to the P body layer 3 and the N+ emitter layer 4 through a contact hole 7b created on the interlayer insulation film 7.
Subsequently, on the back face of the semiconductor substrate 1, the collector 9 serving as an electrode common to the main cell and the current detection cell is created.
In addition, a current detection resistor 10 made of multi-crystal silicon is created on the interlayer insulation film 7 between the main cell and the current detection cell. The current detection resistor 10 is electrically connected to the emitter 8a of the main cell and the emitter 8b of the current detection cell.
Furthermore, a surge protection resistor 11 made of multi-crystal silicon is provided on the interlayer insulation film 7 at a position adjacent to the main cell, and an electrode (or a terminal) 17 is electrically connected to this surge protection resistor 11. The resistance of the surge protection resistor 11 is set to a value within the range of 100 ohms to 5 kiloohms or, ideally, to a value within the range of approximately 200 ohms to 1 kiloohm. Typically, the resistance of the surge protection resistor 11 has a value of 500 ohms. The terminal 17 is typically connected to a circuit external to the semiconductor device S such as, for example, a current detection circuit. In such a connection, the terminal 17 passes on a current flowing through the surge protection resistor 11 to the external current detection circuit.
An equivalent circuit shown in
Next, the operation of the semiconductor device S having such a configuration is explained as follows.
In the semiconductor device S described above, when the IGBT 12 of the main cell is turned on by a gate control voltage applied to the gate control terminal 18, the IGBT 13 of the current detection cell is also turned on. Since the configuration of the IGBT 12 of the main cell is the same as the configuration of the IGBT 13 of the current detection cell, a current having a magnitude proportional to the magnitude of a current flowing through the IGBT 12 of the main cell flows through the IGBT 13 of the current detection cell. Thus, by detecting the current flowing through the IGBT 13 of the current detection cell, the magnitude of the current flowing through the IGBT 12 of the main cell can be measured.
More specifically, the electric potential appearing at the emitter 8b of the IGBT 13 is determined by a voltage drop along the current detection resistor 10. Thus, the difference between this electric potential and an electric potential appearing at the terminal 17 as well as the resistance of the surge protection resistor 11 determine the magnitude of a current flowing through the surge protection resistor 11. It is to be noted that, since the resistance of the surge protection resistor 11 is set at a large value as described above, the magnitude of the detected current is small. However, the current detection circuit for detecting the current merely needs to be designed as a circuit capable of keeping up with high impedance.
The following description explains an event in which an external surge is generated in the semiconductor device S implemented by the embodiment.
As shown by the dashed-line arrows in the figure, a surge current flows through path A or B. Path A starts from the load 14 and continues through a terminal 15 between the collector and emitter of the IGBT 13 included in the current detection cell. On the other hand, path B starts from the ground terminal 16, continuing between the emitter and gate of the IGBT 12 included in the main cell and the following path between the gate and emitter of the IGBT 13 included in the current detection cell.
In the case of either path, the surge current flows through the surge protection resistor 11. Thus, the magnitude of the surge current is limited by the surge protection resistor 11. In addition, in this embodiment, since the resistance of the surge protection resistor 11 is set at a large value such as 500 ohms as described above, the magnitude of the surge current is restrained to a small value. Accordingly, assuming that the surge current flows through path B, for example, since the magnitude of the surge current is not so large, the IGBT 13 will not be damaged by the surge current even if the semiconductor device S is designed into a configuration in which the emitter 8b of the IGBT 13 included in the current detection cell is small in comparison with the emitter 8a of the IGBT 12 included in the main cell.
By providing the embodiment with a configuration described above, the IGBT 13 of the current detection cell can be prevented from being damaged by a surge current caused by an external surge.
Next, a second embodiment will explained with reference to
In the case of the second embodiment, in place of the gate control terminal 18 employed in the first embodiment as shown in
When a surge current coming from the ground terminal 16 flows through a path between the emitter and gate of an IGBT 12 included in the main cell and the following path between the gate and emitter of the IGBT 13 included in the current detection cell in the semiconductor device S having such a configuration, that is, paths corresponding to path B shown in
Thus, since the resistance of the surge protection resistor 19 is set at a large value such 500 ohms as described above, the magnitude of the surge current flowing through the paths is restrained to a small value. Accordingly, assuming that the surge current flows through these paths, for example, since the magnitude of the surge current is not so large, the IGBT 13 will not be damaged by the surge current even if the area of the emitter 8b of the IGBT 13 included in the current detection cell is small in comparison with the area of the emitter 8a of the IGBT 12 included in the main cell.
By providing the embodiment with a configuration described above, the IGBT 13 of the current detection cell can be prevented from being damaged by a surge current caused by an external surge.
Next, a third embodiment will be explained. The third embodiment implements a circuit configuration comprising a combination of the semiconductor device S implemented by the first embodiment and a control device as the configuration of a circuit for driving an actuator.
As shown in
The control IC 22 has a power-supply terminal connected to a power supply and a terminal connected to the bonding wire 22a for wiring the driving circuit 20 included in the control IC 22 to the gate control terminal 18 of the semiconductor device S. The gate control terminal 18 is internally connected to the gate of the IGBT 12 included in the main cell and the gate of the IGBT 13 of the current detection cell. The control IC 22 also has another terminal connected to the terminal 17 by the bonding wire 22b. This other terminal is connected internally in the control IC 22 to the current detection circuit 21. As described earlier, the terminal 17 is connected internally in the semiconductor device S to the emitter 8b of the IGBT 13 included in the current detection cell by the surge protection resistor 11. On the semiconductor device S, the terminal 15 is connected internally to the collector 9 of the IGBT 12 and the IGBT 13, which are included in the main cell. The terminal 15 is connected externally to an actuator 30, which is driven by the control IC 22.
Based on a voltage applied by the power supply, the driving circuit 20 outputs a control signal having high and low levels for turning on and off the IGBTs 12 and 13.
Typically, the current detection circuit 21 comprises an operational amplifier and a resistor connected in series to the IGBT 13. An electric potential appearing at one end of the resistor is supplied to an inverting input terminal of the operational amplifier and an electric potential appearing at the other end of the resistor is supplied to a non-inverting input terminal of the operational amplifier. A signal output by the operational amplifier is supplied to the driving circuit 20.
In a configuration as discussed above, when the control signal generated by the driving circuit 20 turns the IGBTs 12 and 13 on and off, a current flowing through the primary winding 26a of an ignition coil 26 (shown in
A current flowing through the primary winding 26a is split into a current flowing through the emitter and collector of the IGBT 12 and a current flowing through the emitter and collector of the IGBT 13. The current flowing through the emitter and collector of the IGBT 13 is proportional to the current flowing through the emitter and collector of the IGBT 12, and also flows to the current detection circuit 21, which then detects the magnitude thereof. More fully, the difference in electric potential between the ends of the resistor employed in the current detection circuit 21 varies in accordance with changes of the current flowing through the IGBT 13 of the current detection cell. Such changes in current are amplified by the operational amplifier employed in the current detection circuit 21 before being supplied to the driving circuit 20 as a feedback quantity. In this way, the driving circuit 20 executes feedback control of the IGBT 12 included in the main cell.
As described above, the semiconductor device S implemented by the first embodiment can be incorporated in the circuit configuration of the third embodiment. In addition, when an external surge is generated in such a circuit configuration, a surge current flows through path A or B as shown in
Next, a fourth embodiment will be explained. The fourth embodiment concretely implements a circuit configuration comprising a combination of the semiconductor device S implemented by the first embodiment and a control device. The fourth embodiment is taken as an example for exemplifying a case in which the semiconductor device S implemented by the first embodiment is applied to an ignition apparatus IG used in a vehicle.
As shown in
In such a configuration, when the control signal generated by the driving circuit 20 turns the IGBTs 12 and 13 on, a current flows through the primary winding 26a of an ignition coil 26. While this current is flowing, a high voltage appears across the secondary winding 26b of the ignition coil 26, causing a discharge phenomenon in an ignition plug 27.
A current flowing through the primary winding 26a is split into a current flowing through the emitter and collector of the IGBT 12 and a current flowing through the emitter and collector of the IGBT 13. The current flowing through the emitter and collector of the IGBT 13 is proportional to the current flowing through the emitter and collector of the IGBT 12, and also flows through the surge protection resistor 11 to the current detection circuit 21, which then detects the magnitude thereof. That is, the difference in electric potential between the ends of the resistor employed in the current detection circuit 21 varies in accordance with changes of the current flowing through the IGBT 13 of the current detection cell. Such changes in current are amplified by the operational amplifier employed in the current detection circuit 21 before being supplied to the driving circuit 20 as a feedback quantity. In this way, the driving circuit 20 executes feedback control of the IGBT 12 included in the main cell.
As described above, in an application of the semiconductor device S implemented by the first embodiment to the ignition apparatus IG provided by the fourth embodiment, the ignition apparatus IG controls the ignition plug 27 through the ignition coil 26. Thus, external surges are generated more frequently. Also in such a case, a surge current caused by an external surge flows through path A or B in the first embodiment. Since the semiconductor device S implemented by the first embodiment includes the surge protection resistor 11, however, the magnitude of the surge current is small. Thus, the IGBT 13 of the current detection cell provided in the semiconductor device S can be prevented from being damaged by the surge current and, in addition, a large surge current can be prevented from flowing to the current detection circuit 21.
In the embodiments described above, the switch circuit includes only the semiconductor device S in which the surge protection resistor 11 or 19 limits the magnitude of a surge current. However, the surge protection resistor 11 or 19 can also be provided as a resistor external to the semiconductor device S.
In addition, in place of the surge protection resistor 11 or 19 or in conjunction with the surge protection resistor 11 or 19, a surge protection inductor can also be used.
In addition, the surge protection inductor 30 can be provided as an inductor external to the semiconductor device S. As shown in
With a surge protection inductor provided as described above, even for an AC surge current generated by an electrostatic surge, for example, variations in electric potential can be suppressed. Thus, the switch circuit is also capable of effectively coping with an AC surge current.
As described above, the fourth embodiment implements an application of the semiconductor device S provided by the first embodiment to a circuit for driving an actuator whereas the fourth embodiment implements an application of the semiconductor device S to an ignition apparatus IG. However, the semiconductor device S provided by the second embodiment can also be applied to the circuit for driving the actuator and the ignition apparatus IG.
The embodiments employ IGBTs as typical devices. However, the embodiments can also be applied to another semiconductor device S employing a power MOSFET adopting the N type of electrical conduction as a replacement of the conduction type of the P+ substrate 1 used as a semiconductor substrate shown in
In addition, in the semiconductor device S of each of the embodiments described above, the IGBTs 12 and 13 having entirely the same cross-sectional configurations are used as respectively the power device of the main cell and the current detection device of the current detection cell. In the present invention, however, by the same cross-sectional configurations, the same device structures are meant. Thus, even if the power device composing the main cell and the current detection device composing the current detection cell have different channel lengths and different channel widths, the device structure of the main cell is the same as the device structure of the current detection cell. Thus, the cross-sectional structure of the main cell does not need to be exactly the same as the cross-sectional structure of the current detection cell.
Number | Date | Country | Kind |
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2004-15914 | Jan 2004 | JP | national |