1. Technical Field
The present invention relates to a switch device for changing over switches between ON and OFF states if manipulation knobs are operated.
2. Related Art
In a switch device for changing over switches between ON and OFF states if manipulation knobs are operated, sounds may occur if members in the switch device impinge on each other when the manipulation knobs are operated. Such sounds of impingements are uncomfortable for users and become noises
Therefore, Japanese Unexamined Utility Model Publication No. 05-36721 discloses a switch device structured to include a buffer member interposed between the inner bottom surface of a tubular-shaped protruding portion and the lower end surface of a sliding member which impinge on each other when a manipulation knob is manipulated, in order to reduce the sounds of impingements during manipulations. Further, Japanese Unexamined Utility Model Publication No. 02-87339 discloses a switch device structured to include a flexible portion formed through co-molding from a thermoplastic resin with lower surface hardness such as elastomer on any one of an outer side surface of a manipulation handle and a butting portion formed from the inner surface of a hole in a cover which impinge on each other when the manipulation handle (corresponding to a manipulation knob) is manipulated or structured to include, on the lower end portion of the manipulation handle, a flexible portion for buffering against the impact with a terminal plate or a flat spring for avoiding the impingement between the manipulation handle and the butting portion.
As described above, conventional switch devices as in Japanese a Unexamined Utility Model Publication No. 05-36721 and Japanese Unexamined Utility Model Publication No. 02-87339 are structured such that components are impinged on each other at a single concentrated position when a manipulation knob is operated, and a buffer member is interposed at this impingement position. It is an object of the present invention to disperse the impingement position for reducing the sounds of impingements when a switch device is manipulated.
In accordance with one aspect of the present invention, there is provided a switch device including: a tubular portion which is provided in a casing and is opened at its upper and lower surfaces; a supporting shaft provided in the tubular portion; a manipulation knob which is mounted to the tubular portion such that it covers the opening in the upper surface and is operated to be rotated about the supporting shaft by being manipulated; a switch provided in the casing; a manipulation bar for transmitting the rotating operation on the manipulation knob for changing over the switch between an ON state and an OFF state; an elastic member which generates an elastic force for restoring to a predetermined rest position, the manipulation knob which has been operated to be rotated; and a first impingement portion and a first to-be-impinged portion which are provided in the manipulation knob and in the tubular portion and are impinged on each other if the manipulation knob is operated to be rotated to reach a limit of this operation; wherein a second impingement portion and a second to-be-impinged portion are provided in surfaces of the manipulation knob and the tubular portion which are different from the surfaces provided with the first impingement portion and the first to-be-impinged portion. In this case, the switch refers to a component including an electric contact point which operates to be opened or closed.
According to the present invention, it is possible to disperse the position at which the manipulation knob and the tubular portion impinge on each other, thereby reducing the sound of impingement which occurs when the manipulation knob is manipulated.
On the side surfaces of the tubular portion 1b in the leftward and rightward directions (in the shorter longitudinal direction of the casing 1) L and R, supporting shafts 1d are provided integrally therewith, as illustrated in
Four tubular portions 1c are provided on the casing 1, as illustrated in
Through the outer side surfaces (the side walls) 9y of the manipulation knobs 9 in the leftward and rightward directions L and R, holes 9e are provided, as illustrated in
Inside of each manipulation knob 9, a manipulation bar 9a and a tubular portion 9c are provided integrally with each other, as illustrated in
The tubular portion 9c in each manipulation knob 9 is downwardly protruded and is opened at its lower surface (its end surface in the side in the direction D). A coil spring 10 as an elastic member and a plunger 11 are inserted in the inside of the tubular portion 9c. Inside of each tubular portion 1c in the casing 1, a supporting table 1f is provided integrally therewith, such that it does not obstruct the penetration of the manipulation bar 9a. In the supporting table 1f, there is provided a V-shaped slot 1g. On the inclined surfaces of the slot 1g which are inclined in the forward and rearward directions F and B, there are provided steps 1h. At the state where each manipulation knob 9 is mounted to the tubular portion 1c, the plunger 11 is downwardly biased due to the elastic force generated by the coil spring 10, so that the plunger 11 is engaged at its tip end with the slot 1g.
Before a manipulation knob 9 is swayed through manipulation, the plunger 11 is pressed against the deepest bottom of the slot 1g as illustrated in
As stoppers for restricting the operation for rotating the respective manipulation knobs 9 to predetermined angles, each manipulation knob 9 and each tubular portion 1c are provided with first impingement portions 9j and 9k and first to-be-impinged portions 1j and 1k which impinge on each other, if the manipulation knob 9 is operated to rotate to reach the limits of the operation, as illustrated in
Further, for buffering against the impingement between the respective manipulation knobs 9 and the respective tubular portions 1c, each manipulation knob 9 and each tubular portion 1c are provided with second impingement portions 9m and 9n and second to-be-impinged portions 1m and 1n which impinge on each other if the manipulation knob 9 is operated to be rotated as illustrated in
If the front end portion 9d of a manipulation knob 9 is raised by a finger so that the manipulation knob 9 is operated to be rotated, this will cause the second impingement portions 9n in the manipulation knob 9 and the second to-be-impinged portions 1n in the tubular portion 1c to impinge on each other, at first, as illustrated in
If the front end portion 9d of a manipulation knob 9 is pushed downwardly by a finger so that the manipulation knob 9 is operated to be rotated, this will cause the second impingement portions 9m in the manipulation knob 9 and the second to-be-impinged portions 1m in the tubular portion 1c to impinge on each other, at first, as illustrated in
As described above, the manipulation knobs 9 and the tubular portions 1c for supporting them are provided with the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, in addition to the first impingement portions 9j and 9k and the first to-be-impingement portions 1j and 1k, which enables absorbing the impact of the impingement between the manipulation knobs 9 and the tubular portions 1c while dispersing the impact to the impingement portions 9j, 9k, 9m and 9n and the to-be-impinged portions 1j, 1k, 1m and 1n, without concentrating it to a single position, if the manipulation knobs 9 are swayed through manipulation. This enables reducing the sound of the impingement which occurs at the time when the manipulation knobs 9 are swayed through manipulation.
Further, the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n are provided in the surfaces 9y and 1y in the manipulation knobs 9 and the tubular portions 1c which are different from the surfaces 9x, 9z, 1x and 1z provided with the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k in the manipulation knob 9 and the tubular portion 1c, which can reduce the amounts of distortions in the respective surfaces 9x to 9z and 1x to 1z in the manipulation knobs 9 and the tubular portions 1c which are provided with the impingement portions 9j, 9k, 9m and 9n and the to-be-impinged portions 1j, 1k, 1m and 1n, at the time when the manipulation knobs 9 are swayed through manipulation and, thus, the first and second impingement portions 9j, 9k, 9m and 9n impinge on the to-be-impinged portions 1i, 1k, 1m and 1n. This can reduce the echoes of sounds of impingements in the manipulation knobs 9, the tubular portions 1c and the casing 1 due to the distortions in the respective surfaces 9x to 9z and 1x to 1z.
Further, when the manipulation knobs 9 are swayed through manipulation, the second impingement portions 9m and 9n impinge on the second to-be-impinged portions 1m and 1n before the impingement between the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k. Accordingly, after the second impingement portions 9m and 9n impinge on the second to-be-impinged portions 1m and 1n to absorb the impact, the first impingement portions 9j and 9k impinge on the first to-be-impinged portions 1j and 1k to absorb the impact. Accordingly, the timing of the impingement between the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n is deviated from the timing of the impingement between the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k, thereby further reducing the sound of impingement.
Further, the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n are provided in the lower end portions of the outer side surfaces 9y of the manipulation knobs 9 in the leftward and rightward directions L and R and in the root portions of the outer side surfaces 1y of the tubular portions 1c in the leftward and rightward directions L and R. This can prevent the tubular portions 1c from being distorted at the time when the manipulation knobs 9 are swayed through manipulation and, thus, the second impingement portions 9m and 9n impinge on the second to-be-impinged portions 1m and 1n. This can prevent the resonance of the casing 1 due to the distortion of the tubular portions 1c, which can further reduce the sound of the impingement between the manipulation knobs 9 and the tubular portions 1c.
Further, the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n impinge on each other over smaller areas than the areas over which the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k impinge on each other. This can make the sound of the impingement between the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n to be smaller than the sound of the impingement between the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k at the time when the manipulation knobs 9 are swayed through manipulation, thereby reducing the overall sound of the impingement.
Further, at least ones 1m and 1n, out of the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, have elasticity and, therefore, induce larger amounts of distortions therein due to impingement than the other ones 9m and 9n. Accordingly, when the manipulation knobs 9 are swayed through manipulation to cause the impingement between the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, the to-be-impinged portions 1m and 1n are distorted to alleviate the impact, thereby preventing the occurrence of a sound of impingement.
Further, at least ones 1m and 1n, out of the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, are constituted by the side surfaces, in the forward and rearward directions F and B, of the protrusions 1o protruded outwardly from the tubular portions 1c. Accordingly, when the manipulation knobs 9 are swayed through manipulation to cause the impingement between the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, it is possible to prevent the generated sound of the impingement from being increased due to echoes of the generated sound of the impingement inside the manipulation knobs 9, the tubular portions 1c and the casing 1.
Further, the switch devices in the aforementioned Japanese Unexamined Utility Model Publication No. 05-36721 and Japanese Unexamined Utility Model Publication No. 02-87339 are structured, in order to reduce the sound of impingement during operations, to include an additional buffer member other than the manipulation knob and the member for supporting it (the tubular-shaped protruding portion and the sliding member in Japanese Unexamined Utility Model Publication No. 05-36721, and the cover, the terminal plate and the like in Japanese Unexamined Utility Model Publication No. 02-87339), which increases the cost. Particularly, if the operation handle and the cover are provided with a flexible portion or a flat spring made of a different material through co-molding as in Japanese Unexamined Utility Model Publication No. 02-87339, this will increase the fabrication cost.
On the contrary, in the present embodiment, the manipulation knobs 9 and the tubular portions 1c are provided with the first and second impingement portions 9j, 9k, 9m and 9n and the first and second to-be-impinged portions 1j, 1k, 1m and 1n, through common injection molding which involves relatively lower costs, not through co-molding which involves relatively higher costs, without adding buffer members other than the casing 1 including the manipulation knobs 9 and the tubular portions 1c for supporting them. This can reduce the sound of impingement which occurs when the manipulation knobs 9 are swayed through manipulation, while suppressing the increase of the cost of the switch device 100, with the existing number of components.
The present invention can be conducted in various types of embodiments other than the aforementioned embodiments. For example, while, in the aforementioned embodiment, there has been exemplified a case where, out of the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n, the impingement portions 9m and 9n are constituted by the side surfaces, in the forward and rearward directions F and B, of the cutouts 9o provided in the outer side surfaces 9y of the manipulation knobs 9 in the leftward and rightward directions L and R, and the to-be-impinged portions 1m and 1n are constituted by the side surfaces, in the forward and rearward directions F and B, of the protrusions 1o provided to be protruded outwardly from the root portions of the outer side surfaces 1y of the tubular portions 1c in the leftward and rightward directions L and R, such that only the to-be-impinged portions 1m and 1n have elasticity for inducing large amounts of distortions therein due to impingement, the present invention is not limited thereto.
Instead of the aforementioned structure, as illustrated in
Also, as illustrated in
While, in the aforementioned embodiment, there has been exemplified a case where, when the manipulation knobs 9 are swayed through manipulation, the second impingement portions 9m and 9n impinge on the second to-be-impinged portions 1m and 1n before the impingement between the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k, the present invention is not limited thereto, and the second impingement portions 9m and 9n and the second to-be-impinged portions 1m and 1n can be adapted to impinge on each other after the impingement between the first impingement portions 9j and 9k and the first to-be-impinged portions 1j and 1k.
Further, in the aforementioned embodiment, there has been exemplified a case where the present invention is applied to manipulation knobs for opening and closing windows and members for supporting the manipulation knobs in a switch device used in a power window device, the present invention can be applied to door-locking manipulation knobs and members for supporting these manipulation knobs. Also, the present invention can be applied to manipulation knobs and members for supporting these manipulation knobs in a switch device used in a door opening/closing device or the like. Also, the present invention can be applied to manipulation knobs and members for supporting these manipulation knobs in a switch device used in other applications than vehicles.
Number | Date | Country | Kind |
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2007-227273 | Sep 2007 | JP | national |