The present disclosure generally relates to switch devices and methods for moving switch rails.
The following U.S. Patents and Patent Publications provide background information and are incorporated by reference in entirety.
U.S. Pat. No. 6,422,519 discloses an improved cylinder head for a railroad track. The switch operator includes totally self-contained electronics and pneumatics for easy and direct replacement of a cylinder head on a prior art Switch operator. The improved cylinder head has enhanced porting to improve air flow and Speed of operation, a Voltage control module permitting the unit to operate with either 24 volt or 12 volt line power, and recessed portions for covering or enclosing delicate and/or Sensitive components for maximized protection in harsh outdoor installations.
U.S. Pat. No. 7,649,350 discloses a railcar presence detector, which includes magnetic field sensors spaced along the length of a rail track for detecting magnetic field disturbances cause be ferromagnetic objects, such as railcars, passing along the rail track. Each of the magnetic field sensors generates an output signal that is received by a control unit. The control unit compares the output signal from each of the magnetic field sensors to a detection threshold and controls the position of a contact member dependent upon the comparison between the output signal and the detection threshold. Each of the magnetic field sensors includes a test device that is selectively operable to modify the magnetic field near the magnetic field sensor to test the operation of the magnetic field sensor. During operation of the system including the magnetic field sensor, the control unit can automatically activate the test device to assure that each of the magnetic field sensors are operating properly.
U.S. Patent Publication No. US 2010/0083865 discloses a device and system for controlling travel of a railcar along a set of rails is provided. In one example, a railcar stop is coupled to the set of rails and is selectively movable between a first position wherein the rail car is free to travel along the set of rails and a second position wherein the railcar stop engages the treads of the wheels to thereby prevent travel of the railcar in at least one direction along the rails.
U.S. Patent Publication No. 2011/0251809 discloses an inductive loop presence detector for sensing objects, such as rail cars, containing one or more sensing loops. The inductive loop presence detector includes a backup power Supply that is connected to a control unit of the detector to power the control unit during an interruption in the line Voltage. The backup power Supply includes batteries or capacitors that power the control unit when the line voltage is interrupted. The control unit of the inductive loop presence detector operates in a lower power mode when the control unit is Supplied with power from the backup power supply. The control unit operates to auto-tune and Supply power to the sensing loops to operate at the most desirable frequency based upon the inductance of the sensing loops.
U.S. Patent Application No. 694,563 is also hereby incorporated by reference herein.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
One embodiment of the present disclosure generally relates to a switch device for moving switch rails. The switch device includes a motor operatively coupled to move the switch rails into and between first and second positions. The motor is configured for electricity to flow therethrough along a first path and a second path. A first path relay has two normally open contacts each within the first path, where activating the first path relay closes the two normally open contacts thereof. A second path relay has two normally open contacts each within the second path, where activating the second path relay closes the two normally open contacts thereof. The motor moves the switch rails towards the first position when the first path relay is activated and the second path relay is deactivated, and the motor moves the switch rails towards the second position when the second path relay is activated and the first path relay is deactivated.
Another embodiment generally relates to a method for moving a switch rails that includes operatively coupling a motor to the switch rails, where the motor is configured to move the switch rails into and between a first position and a second position, and where the motor is configured for electricity to flow therethrough along a first path and a second path. The method further includes electrically coupling a first path relay within the first path of the motor, where the first path relay has two normally open contacts each wherein the first path, and where activating the first path relay closes the two normally open contacts thereof. The method further includes electrically coupling a second path relay within the second path of the motor, where the second path relay has two normally open contacts each within the second path, and where activating the second path relay closes the two normally open contacts thereof. The motor moves the switch rails towards the first position when the first path relay is activated and the second path relay is deactivated, and the motor moves the switch rails towards the second position when the second path relay is activated and the first path relay is deactivated.
Another embodiment generally relates to a switch device for moving a switch rails. The switch device includes a motor operatively coupled to move the switch rails into and between first and second positions, where the motor has first, second, third, and fourth terminals, where the motor is configured to be coupled to a power source having a positive terminal and a negative terminal, where the second terminal of the motor is coupled to the negative terminal of the power source, and where the motor is configured for electricity to flow therethrough along a first path and a second path. A motor controller is operatively coupled to the motor, where the motor controller is configured to monitor a current drawn by the motor and to compare the current to a predetermined threshold, and where the motor controller is further configured to open at least one of the first path and the second path through the motor when the current exceeds the predetermined threshold. A first relay has a normally open contact within the first path, where the first relay when activated electrically couples the first terminal of the motor to the positive terminal of the power source. A second relay has a normally open contact within the first path, wherein the first relay and the second relay are configured to activate and deactivate together, where the second relay when activated electrically couples the third terminal and the fourth terminal of the motor. A third relay has a normally open contact within the second path, where the third relay when activated electrically couples the third terminal of the motor to the positive terminal of the power source. A fourth relay has a normally open contact within the second path, where the third relay and the fourth relay are configured to activate and deactivate together, and where the fourth relay when activated electrically couples the first terminal and the fourth terminal of the motor. The first relay, the second relay, the third relay, and the fourth relay are configured such that the first relay and the second relay are prevented from being activated when the third relay and the fourth relay are activated. The motor moves the switch rails towards the first position when the first relay and the second relay are activated and the third relay and the fourth relay are deactivated, where the motor moves the switch rails towards the second position when the third relay and the fourth relay are activated and the first relay and the second relay are deactivated.
Various other features, objects and advantages of the disclosure will be made apparent from the following description taken together with the drawings.
The present disclosure is described with reference to the following drawings.
The present disclosure generally relates to switch devices and methods for moving switch rails for railroads. A rail road switch (also referred to as a turnout) is a device that enables trains to be guided from one track to another, for example at a railway junction.
The first switch rail 6 and second switch rail 8 are coupled together and move together between the first position and second position. Movement of the first switch rail 6 and second switch rail 8 is performed by the switch device 20, which includes a switch motor 24 contained within an enclosure 22. The switch device 20 and particularly the switch motor 24 therein is operably coupled to a gearbox 26 in a manner presently known in the art. The gearbox 26 converts rotation of the switch motor 24 into linear translation of a switch rod 28, which is connected to a connecting rod 29 coupled to the first switch rail 6 and second switch rail 8 in a manner presently known in the art. In this manner, operation of the switch motor 24 moves the first switch rail 6 and second switch rail 8 between the first and second positions.
The present inventors have recognized problems with switch devices presently known in the art, including issues with safety while switching. In particular, switch devices known in the arts rely on timers to control how long the motor operators to switch between first and second positions. This method is prone to failure, particularly as the timing to fully transition between first and second positions of the switch rails may vary based on environmental conditions. For example, operation of the motor and/or the resistance in moving the rails may be different in the summer versus when the rail road switch is operated in freezing temperatures. Likewise, any buildup of debris, snow, or ice on the track may resist or slow the transition between the second and first positions. As such, the motor may run too long when the rails move quickly (risking overcurrent and/or damage to components), and too briefly (risking incomplete seating of one of the switch rails on the stock rails).
The present inventors have further recognized a lack of redundancy in providing emergency disconnects for the switch device in the event that failures occur.
As shown in
With continued reference to
In certain examples, the first path relay 40 is comprised of two separate relays each containing one of the two normally open contacts. As shown in
Similarly,
Returning to
The motor controller 60 is configured to monitor a current drawn by the switch motor 24 and to compare the current to a predetermined threshold. In one example, the predetermined threshold is set to 300A. The motor controller 60 is further configured to open at least one of the first path P1 and the second path P2 through the switch motor 24 when a current is found to exceed this predetermined threshold. Exemplary motor controllers include Alltrax Inc.'s SR Performance Series and PMDC Motor Controller (e.g., SR72500), or Alltrax's “Axe” line (e.g., model 7245).
In the example of
The exemplary input devices CS99 coupled to the control system CS100 may include the first limit switch 71 and second limit switch 72 previously discussed. Additional examples including a manual override switch 80 that is a two position switch externally located to be accessible by the user, for example, which may be activated by an operator during maintenance of the rail road switch 1 or to override during failures of various sensors, the first limit switch 71 or second limit switch 72 (with for example may be a lever arm switch with SPDT contacts, such as Automation Direct AEM2G4520Z11MR of other commercially available switches), and such of the like. The manual override switch 80 may be provided under a lockable cover, for example labeled “Maintenance of Way”. A fault signal 90 may also be provided as an input device CS99 to the control system CS100, which may include faults from various elements of the rail road switch 1, including the switch motor 24, control system CS100 itself, and/or the motor controller 60.
Certain aspects of the present disclosure are described or depicted as functional and/or logical block components or processing steps, which may be performed by any number of hardware, software, and/or firmware components configured to perform the specified functions. For example, certain embodiments employ integrated circuit components, such as memory elements, digital signal processing elements, logic elements, look-up tables, or the like, configured to carry out a variety of functions under the control of one or more processors or other control devices. The connections between functional and logical block components are merely exemplary, which may be direct or indirect, and may follow alternate pathways.
In certain examples, the control system CS100 communicates with each of the one or more components of the switch device 20 via a communication link CL, which can be any wired or wireless link. The control module CS100 is capable of receiving information and/or controlling one or more operational characteristics of the switch device 20 and its various sub-systems by sending and receiving control signals via the communication links CL. In one example, the communication link CL is a controller area network (CAN) bus; however, other types of links could be used. It will be recognized that the extent of connections and the communication links CL may in fact be one or more shared connections, or links, among some or all of the components in the switch device 20. Moreover, the communication link CL lines are meant only to demonstrate that the various control elements are capable of communicating with one another, and do not represent actual wiring connections between the various elements, nor do they represent the only paths of communication between the elements. Additionally, the switch device 20 may incorporate various types of communication devices and systems, and thus the illustrated communication links CL may in fact represent various different types of wireless and/or wired data communication systems.
The control system CS100 may be a computing system that includes a processing system CS110, memory system CS120, and input/output (I/O) system CS130 for communicating with other devices, such as input devices CS99 and output devices CS101, either of which may also or alternatively be stored in a cloud 1002. The processing system CS110 loads and executes an executable program CS122 from the memory system CS120, accesses data CS124 stored within the memory system CS120, and directs the switch device 20 to operate as described in further detail below.
The processing system CS110 may be implemented as a single microprocessor or other circuitry, or be distributed across multiple processing devices or sub-systems that cooperate to execute the executable program CS122 from the memory system CS120. Non-limiting examples of the processing system include general purpose central processing units, application specific processors, and logic devices.
The memory system CS120 may comprise any storage media readable by the processing system CS110 and capable of storing the executable program CS122 and/or data CS124. The memory system CS120 may be implemented as a single storage device, or be distributed across multiple storage devices or sub-systems that cooperate to store computer readable instructions, data structures, program modules, or other data. The memory system CS120 may include volatile and/or non-volatile systems, and may include removable and/or non-removable media implemented in any method or technology for storage of information. The storage media may include non-transitory and/or transitory storage media, including random access memory, read only memory, magnetic discs, optical discs, flash memory, virtual memory, and non-virtual memory, magnetic storage devices, or any other medium which can be used to store information and be accessed by an instruction execution system, for example.
If instead step 208 is negative, the process 200 continues to step 216, which determines whether the first path relay is activated and the second path relay is deactivated, and if so, whether the first limit switch is closed (step 218). If step 216 is affirmative and step 218 is negative, step 220 provides for causing the motor to move the switch rails towards the first position until the second limit switch is closed (step 218), then stopping the motor in step 222.
The functional block diagrams, operational sequences, and flow diagrams provided in the Figures are representative of exemplary architectures, environments, and methodologies for performing novel aspects of the disclosure. While, for purposes of simplicity of explanation, the methodologies included herein may be in the form of a functional diagram, operational sequence, or flow diagram, and may be described as a series of acts, it is to be understood and appreciated that the methodologies are not limited by the order of acts, as some acts may, in accordance therewith, occur in a different order and/or concurrently with other acts from that shown and described herein. For example, those skilled in the art will understand and appreciate that a methodology can alternatively be represented as a series of interrelated states or events, such as in a state diagram. Moreover, not all acts illustrated in a methodology may be required for a novel implementation.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.
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Number | Date | Country | |
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20220379934 A1 | Dec 2022 | US |