1. Field of the Invention
The present invention relates to a switch-equipped coaxial connector having a fixed contact and a movable contact, which are caused to be in a mutually separated state when an corresponding connector is mated.
2. Description of the Related Art
Generally, a switch-equipped coaxial connector is used in an electronic device or an electric device such as a mobile phone. The switch-equipped coaxial connector is used as, for example, a small circuit testing switch for testing the state or performance of various electronic circuits such as high-frequency circuits provided in the device. A below-described circuit testing switch according to FIG. 23 and FIG. 24 corresponding to the disclosure of Japanese Patent Application Laid-Open No. 2006-49276 is composed of a switch-equipped coaxial connector 1 mounted on a circuit board so as to separate an electronic circuit of the device main body, and the switch is configured so that a probe (test needle) 2 of a test plug connector serving as a corresponding connector is inserted thereinto from the upper side (the near side in the vertical direction with respect to the paper plane) through a corresponding insertion hole provided in the switch-equipped coaxial connector 1.
In such a switch-equipped coaxial connector 1, an electrically-conductive shell 1b for ground connection is attached to outside of an insulating housing 1a, and the connector is configured to be mounted and subjected to use when a plurality of board connecting parts 1c integrally projecting from the electrically-conductive shell 1b are solder-joined with electrically-conductive paths on a wiring board, of which illustration is omitted. A contact pair composed of a movable contact 1d and a fixed contact 1e for signal transmission is attached to the interior of the insulating housing 1a of this case, and the movable contact 1d and the fixed contact 1e of the pair are respectively connected to one side and the other side of an electronic circuit (illustration omitted) provided on a device main body.
A distal-end part of the probe (test needle) 2 of the test plug connector inserted into the switch-equipped coaxial connector 1 from the upper side (FIG. 24, the near side in the vertical direction of the paper plane) undergoes pressure-contact so as to push-open a free-end part of the movable contact 1d, which swings in a substantially horizontal plane; and, as a result, the movable contact 1d is swung and separated from the fixed contact 1e to separate the original electronic circuit. At the same time, the movable contact 1d is brought into contact with a lower-end part of the above described probe 2; and, as a result, the probe 2 becomes the state in which the probe is conducted to another electronic circuit of the device main body. For example, an arbitrary test is configured to be executed when electric signals from the electronic circuit are output to outside through the probe 2.
However, in such a conventional switch-equipped coaxial connector having such a configuration, when the board connecting parts 1c of the electrically-conductive shell 1b are to be subjected to fusion joint by using a solder material, a solder material or flux applied to the board connecting parts 1c rise along the upright wall surfaces of the electrically-conductive shell 1b, which rises from the wiring board (illustration omitted), and so-called solder-wicking may occur and cause poor electrical connection.
Therefore, it is an object of the present invention to provide a switch-equipped coaxial connector capable of well preventing the solder-wicking from board connecting parts of an electrically-conductive shell and capable of stabilizing an electrical connection state with a simple configuration.
The present invention for achieving the above described object is a switch-equipped coaxial connector configured to have: an insulating housing; an electrically-conductive shell attached to the insulating housing; a board connecting part provided so as to extend from the electrically-conductive shell and solder-connected with a wiring board; and a fixed contact and a movable contact for signal transmission, the contacts attached to the insulating housing so as to be in contact with each other and configured to be separated from each other when a corresponding connector is mated; wherein the board connecting part of the electrically-conductive shell is disposed so as to sandwich the fixed contact and the movable contact from both sides; and the board connecting part of the electrically-conductive shell is provided with a recessed part recessed toward the fixed contact and the movable contact.
According to the switch-equipped coaxial connector composed of such a configuration, even when an excessive amount of a solder material or flux used for the board connecting part of the electrically-conductive shell tries to rise along the board connecting part or another wall surface of the electrically-conductive shell, the excessive amount of the solder material or flux that tries to rise is stored in the recessed part. A reverse-tapered inclined wall surface constituting the wall surface of the recessed part reduces the acting force of the rise of the solder material or flux. Furthermore, since the wall surface of the recessed part is extended to curve, the rising length of the solder material and flux is extended, so-called solder-wicking is prevented well, and the influence thereof on the electric conduction state is largely reduced.
In the present invention, the board connecting part of the electrically-conductive shell is desired to have a joint piece extending toward outside of the connector from the recessed part and connected with the wiring board by soldering.
According to the switch-equipped coaxial connector having such a configuration, the solder joint state with respect to the joint piece of the board connecting part is immediately visually checked by an operator, and the efficiency of solder joint operations is improved.
A distal-end part of the joint piece in the present invention is desired to be the same as a largest outer shape of the electrically-conductive shell or positioned in an inner side.
According to the switch-equipped coaxial connector having such a configuration, the overall size can be reduced without causing troubles to the soldering operations with respect to the joint piece.
As described above, in the present invention, the recessed part recessed toward the fixed contact and the movable contact is provided in the board connecting part of the electrically-conductive shell attached to the insulating housing; the excessive amount of the solder material or flux that is used in the board connecting part of the electrically-conductive shell and tries to rise along the wall surface of the board connecting part or the electrically-conductive shell is stored in the recessed part; the acting force of the rise is reduced by the reverse-tapered inclined surface constituting the wall surface of the recessed part; and the length of the rise of the solder material and flux is increased by the curved wall surface of the recessed part. As a result, so-called solder-wicking is configured to be prevented well. Therefore, instability of the electrical connection state due to solder-wicking from the board connecting part of the electrically-conductive shell can be prevented with a simple configuration, and reliability of the switch-equipped coaxial connector can be significantly improved at low cost.
Hereinafter, an embodiment in which a switch-equipped coaxial connector according to the present invention is employed as a circuit testing switch will be explained in detail based on drawings.
[About Overall Structure of Circuit Testing Switch]
First, a switch-equipped coaxial connector 10 according to a first embodiment of the present invention shown in
The switch-equipped coaxial connector 10 constituting an assembly of such a circuit testing switch is subjected to use by, for example, being mounted by soldering onto an electronic circuit board (illustration omitted) provided on an electronic device such as a mobile phone, and the connector is disposed so as to disconnect or connect an electronic circuit provided on the electronic device, for example, from/to the main-body side or antenna side of the device.
[About Configuration of Insulating Housing]
As also shown in
The insertion guide part 11b forms a substantially cylindrical shape from an upper surface of the above described base frame part 11a and is formed so as to rise upward therefrom. The inner-periphery-side surface of the insertion guide part 11b is formed to have a substantially bowl-like shape. An inclined guide surface 11d extending obliquely downward from a circular outer edge part, which is formed at an upper edge part of the insertion guide part 11b, toward an upper-surface-side opening of a probe insertion hole 11c, which is provided as a corresponding insertion hole at a center part, is formed. The inclined guide surface 11d has a function of guiding a probe 20a, which is provided in the above described test plug connector 20, toward the probe insertion hole 11c. Even when the probe 20a of the test plug connector 20 is not disposed immediately above the probe insertion hole 11c, as long as a distal-end part of the probe abuts on the inclined surface of the inclined guide surface 11d, the distal-end part of the probe 20a is configured to be moved so as to slip downward along the inclined guide surface 11d and smoothly guided to the probe insertion hole 11c.
The probe insertion hole 11c, which is provided as the corresponding insertion hole, is extending downward along the central axis of the base frame part 11a from the upper-end opening of the insertion guide part 11b as described above, and the probe insertion hole 11c is formed so as to penetrate up to contact insertion openings 11e and 11f, which are provided in front/back both end surfaces of the insulating housing 11, and form an opening at a position above a movable contact 12, which will be described later. The probe insertion hole 11c is formed so as to form a substantially circular shape in a plane thereof, wherein the circular shape has an inner diameter that allows insertion of the probe 20a of the test plug connector 20; and the insertion hole 11c is disposed so that the insertion guide part 11b is substantially concentric around the upper-surface-side opening of the probe insertion hole 11c.
[About Configuration of Contact]
On the other hand, the movable contact 12 and a fixed contact 13 for signal transmission are attached in the base frame part 11a of the insulating housing 11 so as to be opposed to each other in a horizontal direction substantially orthogonal to the inserting/removing direction (vertical direction) of the above described test plug connector 20. The movable contact 12 and the fixed contact 13 constitute a so-called contact pair. The contact 12 and the contact 13 are inserted in the insulating housing 11 through the contact insertion openings 11e and 11f, which are provided in the front/back both end surfaces of the insulating housing 11, and both of the contacts 12 and 13 are attached to the insulating housing 11 so as to be in the state in which the contacts are elastically contacting with each other. The contact state of both of the contacts 12 and 13 is cancelled by mating of the test plug connector 20 as described later to obtain a divided state.
The movable contact 12 and the fixed contact 13 respectively have board connecting parts 12a and 13a at rear end parts in the direction in which both of the members 12 and 13 are opposed to each other. The board connecting parts 12a and 13a constitute lower end surface parts of support base parts 12b and 13b, which are fixed to the insulating housing 11 by press-fitting; and the board connecting parts 12a and 13a are mounted by solder-joint with electrically-conductive paths for signal transmission provided on the above described wiring board. Each of the support base parts 12b and 13b having such board connecting parts 12a and 13a is formed to laterally have a substantially “U” shape. Both of the support base parts 12b and 13b are fixed by press-fitting with respect to the insulating housing 11 so as to be opposed to each other in the horizontal direction.
More specifically, in the support base part 13b provided in the fixed contact 13 side, a fixed piece 13c constituting an upper end surface part of the support base part 13b is provided so as to extend toward the connector inner side (left side of
On the other hand, a fixed piece 12c constituting an upper end surface part of the support base part 12b provided in the movable contact 12 is also provided to extend toward the connector inner side (right side of
In this manner, in the present embodiment, the support base parts 12b and 13b provided in the movable contact 12 and the fixed contact 13 have a height h1 from the wiring board, of which illustration is omitted; and the height h1 of the support base parts 12b and 13b is set so as to be a substantially same height as a height h2 of the contact insertion openings 11e and 11f provided in the insulating housing (h1≈h2). When such a configuration is employed, the contact insertion openings 11e and 11f of the insulating housing 11 are closed by the support base parts 12b and 13b of the movable contact 12 and the fixed contact 13, and entry of dust therefrom is prevented.
In the fixed piece 12c provided at the support base part 12b of the above described movable contact 12, a downward step part 12d, which is formed so as to have a crank shape, is continuously provided so as to form a downward step, and an elastic beam 12e, which is extending like a cantilever via the downward step part 12d, is continuously provided so as to be swingable in the vertical direction. The downward step part 12d constituting a root part of the elastic beam 12e is extending obliquely downward from the distal-end part of the fixed piece 12c as described above, and a lower-end part of the downward step part 12e is disposed so as to abut the inner wall surface provided in the insulating housing 11.
The elastic beam 12e extending from the downward step part 12d is formed of a belt-like spring member and is disposed so as to be lifted up obliquely upward toward the above described fixed contact 13 side. Movable contact-point parts 12f are provided at a distal-end part of the extending side of the elastic beam 12e. The movable contact-point parts 12f of the movable contact 12 are configured to be brought into elastic contact with, from the lower side, the above described fixed contact-point part 13d of the fixed contact 13 by the elastic biasing force of the elastic beam 12e.
An extending-direction intermediate part of the belt-like spring member constituting the elastic beam 12e of the movable contact 12 as described above is disposed immediately below the above described probe insertion hole 11c serving as the corresponding insertion hole. Particularly as shown in
The above described movable contact-point parts 12f provided in the movable contact 12 side constitute a two-pronged contact-point part divided into two directions at the part contacting the fixed contact-point part 13d of the fixed contact, and the movable contact-point parts 12f are formed so as to form a substantially U shape in a planar view. With respect to the movable contact-point parts 12f of the movable contact 12 side constituting the two-pronged contact-point part, the fixed contact-point part 13d provided in the fixed contact 13 side is formed so as to form a substantially-cylindrical projected contact-point part that enters the part between the two-pronged contact-point part of the movable contact 12.
More specifically, the movable contact-point parts 12f provided in the movable contact 12 as the two-pronged contact-point parts have an inner peripheral edge formed so as to form a substantially U shape in the plane thereof, and a surface inclined downward toward an inner space part defined by the inner peripheral edge is formed at the inner peripheral edge forming the substantially U shape. The inclined surface provided in the movable contact-point parts 12f is configured so as to be in contact, by the surface thereof, with the distal-end part of the fixed contact-point part 13d serving as the projected contact-point part of the fixed contact 13.
When the movable contact-point parts 12f serving as the two-pronged contact-point part are provided in the movable contact 12 in this manner, the movable contact-point parts 12f of the movable contact 12 is brought into contact with the fixed contact-point part 13d so as to be along the fixed contact-point part 13d provided in the fixed contact 13 as the projected contact-point part. Therefore, electrical connection is carried out well, and the dust that has entered inside of the connector can be smoothly discharged along the inclined surface provided on the movable contact-point parts (two-pronged contact-point parts) 12f of the movable contact 12.
In another embodiment according to
When such a configuration is employed, when the movable contact-point parts (two-pronged contact-point part) 12f of the movable contact 12 is brought into contact with the fixed contact-point part (projected contact-point part) 13d′ provided in the fixed contact 13, both of the members 12f and 13d′ can be brought into contact with each other well in a state that they are joined with a pressure, and the interval between the movable contact-point parts (two-pronged contact-point parts) 12f of the movable contact 12 is pushed and expanded. Therefore, dust such as garbage present in the vicinity of the contact part of both of the members 12f and 13d′ can easily fall through the expanded interval part of the movable contact-point parts 12f of the movable contact 12. When the movable contact-point parts (two-pronged contact-point part) 12f of the movable contact 12 is brought into contact with the fixed contact-point part (projected contact-point part) 13d′ provided in the fixed contact 13, the interval between the movable contact-point parts (two-pronged contact-point parts) 12f of the movable contact 12 is expanded by pushing, and the members 12f and 13d′ are brought into contact with each other so as to slide in the state in which they are in contact with each other in the horizontal direction with a pressure. Therefore, an effect of cleaning the contact-point parts is exerted.
Furthermore, in the belt-like spring member constituting the elastic beam 12e of the above described movable contact 12, a through hole 12g serving as a dust fall hole is formed so as to form a slit-like shape at the position of contact with the probe 20a of the test plug connector 20, in other words, at a position immediately below and opposing the probe insertion hole (corresponding insertion hole) 11c. The through hole 12g is formed of a narrow-long long hole extending along the longitudinal direction of the movable contact 12, and the through hole 12g is extending from the vicinity of the movable contact-point part 12f provided in the distal-end side of the above described elastic beam 12e to the support base part 12b through the position immediately below the probe insertion hole 11c.
In the elastic beam 12e of the movable contact 12 provided with the through hole 12g, two probe contact pieces 12h and 12h are disposed so as to be extended with narrow widths in the both-side parts sandwiching the through hole 12g in the plate width direction of the elastic beam 12e. In other words, the two probe contact pieces 12h and 12h constitute corresponding connector contact pieces, are disposed so as to define the above described through hole 12g, and constitute the contact pieces for the probe 20a of the test plug connector 20 serving as the corresponding connector.
When the through hole 12g is provided in the elastic beam 12e of the movable contact 12 so as to penetrate therethrough, dust such as garbage that enters the interior through the probe insertion hole (corresponding insertion hole) 11c in an open state when the test plug connector 20 is not mated therewith is discharged through the through hole 12g without being accumulated on the movable contact 12 or the fixed contact 13, and, as a result, the risk of disturbing the electric conductivity between the movable contact 12 and the fixed contact 13 is reduced.
In each of the probe contact pieces 12h of this case, a test contact-point part 12i ,which is brought into contact with the probe 20a of the test plug connector 20, is provided on the wall surface thereof opposed to the other probe contact piece 12h so as to form an inclined surface. The test contact-point part 12i is formed so as to extend in a substantially tangential direction with respect to a curved surface formed at a distal-end-side part of the probe 20a of the test plug connector 20, and the test contact-point part 12i is formed so as to abut the probe 20a by the surface thereof.
When the test contact-point parts 12i composed of such inclined surfaces are provided on the probe contact pieces 12h of the movable contact 12, the distal-end part of the probe 20a of the test connector 20 is brought into contact with the movable contact 12 so as to be along the test contact-point parts 12i of the probe contact pieces 12h, good electric connection between both of the members 12 and 20 is established, and the dust discharged through the through hole 12g is smoothly guided by the inclined surface of the probe contact piece 12h.
Furthermore, in the present embodiment, the through hole 12g provided in the elastic beam 12e of the movable contact 12 is extending from the elastic beam 12e to the support base part 12b side in the rear side as described above, and a rear-end part of the through hole 12g is provided to partially extend to the fixed piece 12c constituting the upper end surface part of the support base part 12b. Therefore, the stress generated when the probe 20a of the test connector 20 is brought into contact with the elastic beam 12e of the movable contact 12 is dispersed without being concentrated at part of the fixed piece 12c of the movable contact 12, so that usage durability of the movable contact 12 is improved.
[About Electrically-Conductive Shell]
On the other hand, an electrically-conductive shell 14 composed of a thin-plate-like electrically-conductive member is attached to the upper-side surface of the above described insulating housing 11 from the upper side so as to cover the surface. The electrically-conductive shell 14 is attached thereto so as to cover part of the outer peripheral surface of the insertion guide part 11b from the upper side of the insulating housing 11, and the electrically-conductive shell 14 is formed so that an upper surface board 14a covering the upper-side surface of the insulating housing 11 forms a substantially rectangular shape in the plane thereof.
In a center part of the upper-surface board 14a forming a substantially rectangular shape in the electrically-conductive shell 14, a ground terminal part 14b covering, from the outer side, the insertion guide part 11b of the above described insulating housing 11 is integrally provided so as to form a substantially hollow cylindrical shape. A fixed engagement groove 14c forming a circular shape is provided so as to form a recess in the outer peripheral surface of the ground terminal part 14b, and an engagement projecting part 20b provided on the electrically-conductive shell of the above described test plug connector 20 fits in the fixed engagement groove 14c. Thus, the test plug connector 20 is configured to be maintained in the state in which the test plug connector 20 is coupled to the switch-equipped coaxial connector 10 with arbitrary mating force.
Board connecting parts 14d extending downward so as to be hung are continuously provided at substantially-rectangular four corner parts of the upper-surface board 14a of the above described electrically-conductive shell 14. Among the four board connecting parts 14d, two of the board connecting parts 14d and 14d mutually adjacent in the opposing direction of the above described movable contact 12 and the fixed contact 13 are integrally coupled with each other. The integrally-coupled board connecting parts 14d and 14d of a first side and the board connecting parts 14d and 14d of a second side are disposed so as to sandwich the contact pair, which is composed of the movable contact 12 and the fixed contact 13, from both sides. When the board connecting parts 14d are solder-joined with ground electrically-conductive paths on the wiring board, of which illustration is omitted, ground connection is established, and the entirety of the switch-equipped coaxial connector 10 is retained.
In this case, the board connecting parts 14d are extending downward from the edges of the above described upper surface board 14a so as to form curved shapes. The transverse cross sectional shape of the part 14d in the direction orthogonal to the direction in which the two board connecting parts 14d and 14d are coupled to each other is formed to be curved so as to form a substantially S shape or a substantially Z shape.
The shape of the board connecting part 14d provided in the electrically-conductive shell 14 will be explained in detail. The board connecting part 14d has a reverse-tapered inclined wall surface extending from the edge of the above described upper-surface board 14a toward the inner side of the connector so as to be recessed obliquely downward, and the part 14d has a horizontal wall surface projecting again substantially horizontally from the lower-end part of the inclined wall surface toward the outer side of the connector. The reverse-tapered inclined wall surface and the horizontal wall surface provided in the board connecting part 14d define a recessed part 14e recessed toward the above described fixed contact 13 and the movable contact 12, and the recessed part 14e is configured to be provided so as to be recessed in the board connecting part 14d. The horizontal wall surface of the above described board connecting part 14d is configured to form a solder joint piece 14f, which is to be joined onto the wiring board by soldering.
The recessed part 14e is configured to be recessed in the board connecting part 14d in this manner. As a result, even when an excessive amount of a solder material or flux used for the board connecting part 14d of the electrically-conductive shell 14 tries to rise along the board connecting part 14d or other wall surfaces of the electrically-conductive shell 14, the excessive amount of the solder material or flux that tries to rise is stored in the recessed part 14e. Moreover, the acting force of the rise of the solder material or flux is reduced by the reverse-tapered inclined wall surface constituting the wall surface of the recessed part 14e. Furthermore, since the wall surface of the recessed part 14e is extending in a curved manner, the rising length of the solder material and flux is extended, the so-called solder-wicking is prevented well, and influence on the electrical conduction state thereof is largely reduced.
Moreover, the board connecting part 14d of the electrically-conductive shell 14 according to the present embodiment has the solder joint piece 14f extending from the recessed part 14e toward the outer side of the connector as described above. Therefore, the joint state of the solder material with respect to the solder joint piece 14f of the board connecting part 14d can be immediately visually checked by an operator, and working efficiency is improved.
In this case, the distal-end part of the solder joint piece 14f according to the present embodiment has the same width-direction size as the upper-surface board 14a having the largest outer shape of the above described electrically-conductive shell 14 or positions at somewhat inner side of the connector. By virtue of such a configuration, the overall size can be reduced without causing troubles to the operation of soldering with respect to the solder joint piece 14f.
The invention accomplished by the present inventor has been explained in detail above based on the embodiments. However, the present embodiments are not limited to the above described embodiments, and it goes without saying that various modifications can be made within the range not departing from the gist thereof.
For example, in the above described embodiments, the through hole 12g is provided in the movable contact 12; however, the through hole may be provided in the fixed contact depending on the overall layout relations.
Moreover, the present invention can be similarly applied also to a switch-equipped coaxial connector used in a use other than the circuit testing switch like that of the above described embodiments.
As described above, the present invention can be widely applied to various switch-equipped coaxial connectors used in various electronic/electric devices.
Number | Date | Country | Kind |
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2011-106179 | May 2011 | JP | national |
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2006-49276 | Feb 2006 | JP |
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Number | Date | Country | |
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20120289084 A1 | Nov 2012 | US |