The present invention relates to a housing structure for accommodating a functional section and an electronic equipment using the same.
In a small mobile terminal such as mobile phone, a PHS (Personal Handy Phone System), and a PDA (Personal Digital Assistant), tendency of a small size and a thin structure is accelerating. For the purpose of realization of a small mobile terminal with the small size and thin structure, the small size and thin structure of a functional part, the thin structure of a printed circuit board on which the functional parts are mounted, the small size of an antenna, and the thin structure of a housing which accommodates the functional parts and the printed circuit board and so on are carried forward.
In the conventional small mobile terminal shown in
In conjunction with the above description, an operation unit of a mobile phone is disclosed in Japanese Laid Open Patent Application (JP-A-Heisei 7-58815). In this conventional example, a main board is accommodated in a cabinet body. An operation section concave section is formed on the cabinet body. On an operation section printed circuit board, a plurality of operation contacts are printed and LEDs are mounted. An operation button sheet is formed of a material having a light transmitting property and elasticity, and has a key top, on which light shielding print is carried out to leave predetermined numbers or characters, in positions corresponding to the operation contacts. An operation button cover has an opening in a location corresponding to the key top and has a pushing rib to push the operation button sheet on a lower surface of the button cover in the opening.
Also, a portable phone is disclosed in Japanese Laid Open Patent Application (JP-A-Heisei 10-276249). The portable phone of this conventional example is composed of an upper stage printed circuit board and a lower stage printed circuit board in a flat casing. A shield chassis is interposed between the printed circuit boards. A switch sheet has a plurality of switches for key input of a telephone number and is supported by a shield and sheet support board. A cell box has an upwardly projecting portion on the side of the upper stage printed circuit board and is provided below the lower stage printed circuit board. The shield chassis and the lower stage printed circuit board have blanked portions corresponding to the upwardly projecting portion of the cell box. The cell box is provided in a part non-existing region on the back side of the upper stage printed circuit board through the blanked portions of the shield chassis and the lower stage printed circuit board.
Also, a data input key is disclosed in Japanese Laid Open Patent Application (JP-A-Heisei 11-149841). The data input key of this conventional example has a key top formed of a light transmissible resin, and a light transmissible resin sheet on which a print is carried out and the key top is provided on the light transmissible resin sheet.
Also, a mobile terminal apparatus is disclosed in Japanese Laid Open Patent Application (JP-P2000-151136A). The mobile terminal apparatus of this conventional example has a printed circuit board on which parts are mounted, a lower case which has ribs to receive the parts in correspondence to the arrangement positions of the parts, and a battery case provided below the lower case to prevent the transformation of the lower case.
Also, a housing structure of a mobile terminal is disclosed in Japanese Laid Open Patent Application (JP-P2001-119455A). In this conventional example, the housing structure of the mobile terminal has a front case and a rear case. A printed circuit board is accommodated into a cavity formed between the front case and the rear case and the rear case has a concave section on the surface of the outside of the rear case. The side wall of the rear case is formed to have the thick thickness and form a concave section. The concave section is portioned into a cell room and an antenna room by ribs extending from the side wall.
Therefore, an object of the present invention is to provide a housing structure in which the stiffness can be maintain.
Another object of the present invention is to provide a thin housing structure.
Another object of the present invention is to provide a mobile terminal using the above housing structures.
In an aspect of the present invention, a switch integrated type housing includes a housing body, a switch button sheet, a conductor and a cover sheet. The housing body is provided with a plurality of concave sections on an outer surface of the housing body. The switch button sheet is provided on the outer surface to cover the plurality of concave sections. The conductor has a dome shape downwardly projecting and is provided in each of the plurality of concave sections to contact the switch button sheet. The cover sheet is provided between the switch button sheet and the outer surface of the housing body in a portion of the outer surface of the housing body other than the plurality of concave sections to cover a lower surface of the conductor in each of the plurality of concave sections.
Here, the switch integrated type housing may further include a switch button arranged on the switch cover sheet above the conductor. Also, the switch integrated type housing may further include a top plate provided on the switch button sheet to cover a periphery of the switch button.
Also, it is desirable that the housing body has a projection in a center of each of the plurality of concave sections. The projection may contact the cover sheet. In this case, it is desirable that a difference between a center of the conductor and the central axis of the projection is within 2.5% of a diameter of the projection. More desirably, the difference is within 1.25% of the diameter of the projection. Alternatively, it is desirable that the difference between a center of the conductor and the central axis of the projection is within 0.05 mm.
Also, the switch button sheet may include a first electrode provided on a lower surface of the switch button sheet apart from the conductor; and a second electrode provided on the lower surface of the switch button sheet to connect with an end of the conductor. When the switch button sheet corresponding to the concave section is pushed, the conductor contacts the first electrode. In this case, the second electrode may be provided on the lower surface of the switch button sheet to surround the first electrode. Also, the switch button sheet further may include a first wiring line pattern connected with the first electrode; and a second wiring line pattern connected with the second electrode. In this case, the first and second wiring line patterns may be embedded in the switch button sheet.
Also, the switch button sheet may have an extending portion and a blanked portion which has an arc shape to surround the first and second electrodes. In this case, the switch integrated type housing may further include a top plate provided on the switch button sheet to cover a periphery of a portion corresponding to the concave section. The blanked portion is covered by the top plate.
Also, the housing body may include a first electrode provided in a center of the concave section to penetrate the housing body; and a second electrode provided near to the first electrode apart from the first electrode to penetrate the housing body. The cover sheet has a first opening for the first electrode and a second opening for the second electrode, and the first electrode contacts with the conductor and the second electrode is apart from the conductor, and contacts with the conductor when a portion of the switch button sheet corresponding to the concave section is pushed. In this case, a difference between a center of the conductor and the central axis of the first electrode is desirably within 2.5% of a diameter of the projection, and more desirably within 1.25% of the diameter of the projection. Also, the difference between a center of the conductor and the central axis of the first electrode is desirably within 0.05 mm.
Also, the cover sheet has an opening in a portion in a center of the conductor, and the conductor has a projection to pass through the opening to extend downwardly.
Also, the housing body has a box shape, and a printed circuit board on which electronic parts are mounted is accommodated in the housing body.
Also, an electronic equipment has either one of the above switch integrated type housings.
Hereinafter, the switch integrated type housing of the present invention will be described in detail with reference to the attached drawings.
When a user pushes the switch button 125, the switch button sheet 102A, the cover sheet 102B, and the conductor 124 are elastically transformed. Therefore, the wiring line pattern 122B is easily pushed downwardly and reaches the bottom of the conductor 124. At this time, because the bottom of the conductor 124 is pushed upwardly by the projection 112 in the concave section 111, the wiring line pattern 122B and the conductor 124 contact each other reliably. Thus, the wiring line pattern 122A and the wiring line pattern 122B are set to an electrically conductive state through the conductor 124.
The housing body 101 accommodates the printed circuit board 104 on which electronic parts 103 are mounted, functions as a base to support the switch sheet 102 and receives the force generated when the user pushes the switch button 125. At this time, the housing body 101 has the switch section 126 formed in the concave section 111. Therefore, the switch integrated type housing according to the present invention has sufficient stiffness because it does not have any through-hole for the switch button, unlike the conventional housing. By this, even if an external force is applied through the switch operation by the user, the housing body 101 has enough strength and is not transformed. Also, the printed circuit board 104 accommodated in the housing body 101 is not transformed and the solder peeling from the electronic parts 103 mounted on the printed circuit board 104 and the wiring line damage are prevented.
As described above, because the housing body 101 functions as the base to support the switch sheet 102, any independent base to install the switch becomes unnecessary. Therefore, the switch integrated type housing of the present invention has an advantage to allow the thin structure of a small mobile terminal. Moreover, because the space for the switch between the switch button sheet 102A and the cover sheet 102B is accommodated in the inside of the concave section 111 of the housing body 101, the height of the space of the switch dome is not added to the thickness of the mobile terminal, unlike the conventional mobile terminal. Thus, the thin structure of the small mobile terminal becomes possible.
Specifically, the thickness of the switch button 125 is about 0.5 mm, the thickness of the switch sheet 102 is about 0.1 mm, and the thickness of the housing body 101 is about 0.8 mm. The size shown by t1 in
It should be noted that the above-mentioned housing structure is fixed on a back housing (not shown) to prevent the exposure of the back of printed circuit board 104. When the back of the printed circuit board 104 is electrically or mechanically protected by some protection material, the back housing is sometimes omitted.
An adhesive layer is formed on the surface of the cover sheet 102B, and the cover sheet 102B is adhered to the conductor 124 in the concave section of the housing body and to the switch button sheet 102A in a portion other than the concave section of the housing. The force acts on the cover sheet 102B in the concave section of the housing body, to lift up the switch button sheet 102A by the cover sheet 102B. By the force, the conductor 124 is forced to shape a dome projecting downwardly and is pushed against the wiring line pattern 122A so that the conductor is electrically connected with the wiring line pattern 122A.
When the blanked section 127 is formed in the switch button sheet 102A, a swing operation of a remaining extending portion in the up and down directions using a swing end 128 as a swing axis is made easy. In the remaining extending section, the wiring line patterns 122A and 122B are formed on the switch button sheet 102A and are surrounded by the arc section of the blanked portion 127. Also, the center of the conductor 124 is adjusted in position to meet the center of the projection 112 in the concave section 111 in high precision, and is fixed with the cover sheet 102B. However, the center of the conductor 124 may be apart from the projection 112.
In this embodiment, it is possible that the thickness of the switch button 125 is about 0.3 mm, the thickness of the switch sheet 102 is about 0.2 mm, and the thickness of the housing body 101 is about 0.7 mm. In this case, the size shown by t1′ in
A conductor 224 is fixed to always contact and to electrically connect with the electrode 222A through the cover sheet opening 231 provided for a portion opposite to the electrode 222A of the cover sheet 202B. Also, the conductor 224 does not contact the electrode 222B in the state that the switch button 225 is not yet pushed. However, when the switch button 225 is pushed, the conductor 224 contacts the electrode 222B through the cover sheet opening 232 provided for the portion opposite to the electrode 222B of the cover sheet 202B and is electrically connected with the electrode 222B. An insulating film 215 is formed on the surface of the concave section 211 of the housing body 201, on the surface opposite to the concave section surface and on the surface of the through-hole where the electrodes 222A and 222B are formed. A flexible printed circuit board 214 is formed on the insulating film 215 on the side opposite to the concave section 211 of the housing body 201. The wiring line patterns 222C and 222D are provided on the flexible printed circuit board 214 to extend from the electrodes 222A and 222B and to connect with the electronic parts mounted on the printed circuit board below the housing body 201, like the first and second embodiments. When the switch button 225 is pushed, the conductor 224 and the electrode 222B contact. Thus, the wiring line patterns 222C and 222D are set to the electrically conductive state. That is, the electrodes 222A and 222B and the conductor 224 form the switch.
This embodiment has an effect similar to the effects in the first and second embodiments, and has an effect that there is no case that the electrode is broken through the repetition of the switch operation because the flexible printed circuit board does not have a moving portion accompanying the switch operation. As a result, the reliability and the durability can be improved. Moreover, the resistance accompanying the motion of the switch button in the up and down directions is reduced because any wiring line pattern is not formed on the switch button sheet. Therefore, the present invention has the effect that the clearer click sense can be obtained.
It should be noted that it is not always necessary that the insulating film 215 is formed on the whole surface of the concave section 211 of the housing body 201, on the surface on the opposite to the surface of the concave section 211, and on the surface of the through-hole where the electrodes 222A and 222B are formed. The insulating film 215 is sufficient to be formed on the surface of the through-hole and in the neighborhood of the through-hole. Also, if the housing body 201 is formed of good insulator, the insulating film 215 does not have to be provided. Moreover, the blanked section may be formed in the switch button sheet, or the switch button sheet and the cover sheet, like the second embodiment.
When the user pushes the switch button 325, the switch button sheet 302A, the cover sheet 302B, and the conductor 324 are elastically transformed. The wiring line pattern 322B is pushed downwardly and the wiring line pattern 322B contacts the conductor 324 and the wiring line patterns 322B and 322A are electrically connected through the conductor 324. At this time, the anti-force that the user feels on the fingertip decreases rapidly when the projection 312′ of the conductor 324 buckles downwardly while the wiring line pattern 322B is pushed downwardly. Using this, a click sense is caused.
The thickness in the thinnest portion of the concave section of the housing body is about 0.35 mm. It is the size that it is difficult for mold material to flow through the thin structure in the general mold forming. When a liquid material is injected from the horizontal direction of
Also, as described in the second embodiment, the permissible axis difference between the central axis in the bottom of the conductor and the central axis of the projection is within 0.1 mm in case that the diameter of the conductor is 4 mm to achieve the clear click sense. When the conductor 324 and the projection 312′ shown in
The switch integrated type housing of the present invention is not limited only to the above-mentioned embodiments. A switch integrated type housing to which various modifications are carried out in the range of the present invention is contained in the scope of the present invention. For example, the conductor 124 or 324 receives pushing force from the cover sheet to contact the wiring line pattern 122A or 322A. However, as in a case that the conductor 124 or 324 is pressed and fixed to the wiring line pattern 122A or 322A, any means can be used as far as the conductor 124 or 324 contacts the wiring line pattern 122A or 322A. In this case, the cover sheet is not always necessary.
As described above, the switch integrated type housing according to the present invention has the switch section in the concave section and does not have the through-hole. Therefore, the stiffness is improved. By this, it is possible to improve the mechanical and electric reliability of the small mobile terminal.
Also, in the switch integrated type housing according to the present invention, the housing body is used as a base for the switch. Therefore, the independent base to install the switch becomes unnecessary. By this, it becomes possible to make a small mobile terminal thin.
Number | Date | Country | Kind |
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2002-198321 | Jul 2002 | JP | national |
2002-349404 | Dec 2002 | JP | national |
This application is a Divisional of Reissued U.S. application Ser. No. 12/181,702, filed Jul. 29, 2008, which is a Reissue of U.S. Pat. No. 7,094,985, issued Aug. 22, 2006 which claims priority from PCT Application No. PCT/JP03/08575 filed Jul. 7, 2003, which claims benefit from Japanese Patent Application Nos. 2002-198321 and 2002-349404, filed Jul. 8, 2002 and Dec. 2, 2002, respectively. The entire contents of all documents cited in this specification are incorporated herein by reference.
Number | Date | Country | |
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Parent | 12181702 | Jul 2008 | US |
Child | 13311848 | US | |
Parent | 10520424 | Jan 2005 | US |
Child | 12181702 | US |