1. Technical Field
The present invention relates to a switch module with lighted key. Specifically, the present invention relates to a switch module with lighted key for a switch with lighted key used by being incorporated in a mobile telephone, a digital audio, and the like.
2. Background Art
Mobile telephones and the like use a key switch having a structure in which a key (input button) is pushed with a finger so that a contact spring is elastically deformed on the rear surface side, thereby electrically conducting the contact spring to a fixed contact and turning ON the switch. Some of such key switches are called a switch with lighted key in which the surface where the keys are arrayed is illuminated from the rear surface side using a light guide sheet.
(Lowering in Click Feeling)
However, if the flexible light guide sheet 16 is sandwiched between the key 17 and the contact spring 12 as in the switch with lighted key 11 of
According to an experiment, the click rate when the key 17 is pushed was 33% when the light guide sheet 16 does not exist at the lower surface of the key 17, whereas the click rate was lowered to 25% when the light guide sheet 16 made of polycarbonate resin having a thickness of 125 μm was inserted, and the click rate was lowered to 27% when the light guide sheet 16 made of polycarbonate resin having a thickness of 100 μm was inserted. This is summarized in Table 1.
The click rate was calculated in the following manner. A large load was gradually applied to the key at an area immediately above the contact spring in each sample, and the displacement of the vertex of the contact spring at the time was measured.
Click rate K[%]=100×(F1−F2)/F1
The feeling at the time of clicking becomes better the greater the value of the click rate K.
(Use of Flexible Light Guide Sheet)
In Patent Document 1, a material of high flexibility such as silicone and polyurethane is used for the material of the light guide sheet to improve the lowering of the click feeling. If the light guide sheet made of material having high flexibility is used, the elastic rebound stress from the light guide sheet to the key can be reduced and the force can be efficiently transmitted to the contact spring, thereby improving the click feeling.
In the method of Patent Document 1, however, as a result of using a flexible material such as silicone and polyurethane for the light guide sheet, (1) unit price as the material of the light guide sheet rises, (2) performance (transmissivity, flatness, etc.) as an optical component of the light guide sheet lowers, and (3) workability of the light guide sheet becomes unsatisfactory due to its flexibility and accurately forming a dimple for controlling the light becomes difficult. As a result, in the method of Patent Document 1, the cost of the light guide sheet is high, and the optical performance as the backlight for the switch with lighted key of the light guide sheet is greatly degraded.
(Through-Hole of Light Guide Sheet)
Another method of improving the lowering of the click feeling is a method of providing a through-hole 19 in the light guide sheet 16 in the region facing the contact spring 12, as show in
Patent Document 2 discloses a method in which the lowering of the click feeling is improved by providing the through-hole. The method disclosed in Patent Document 2, however, provides an arcuate through-hole in an EL sheet in the vicinity of the region facing the contact spring.
If the through-hole 19 is formed in the light guide sheet 16 to improve the click feeling, light L (shown with an arrow) that reached the through-hole 19 from the light source passes through the through-hole 19 so that the advancing direction is bent or totally reflected at the outer peripheral surface of the through-hole 19 as shown in
Patent Document 1: Japanese Unexamined Patent Publication No. 2007-324100
Patent Document 2: Japanese Unexamined Patent Publication No. 2002-56737
One or more embodiments of the present invention provides a switch module with lighted key capable of alleviating an elastic rebound stress of a light guide sheet, which is the cause of lowering of a click feeling, and improving the click feeling while maintaining high optical performance for a back light for illuminating the key from the back.
According to one or more embodiments of the present invention, a switch module with lighted key includes a cover sheet having an adhesive layer on a rear surface, a dome-shaped contact spring adhered on the rear surface of the cover sheet by the adhesive layer, a substrate including a fixed contact switched to an electrically conducted state or an insulated state with the contact spring, and a light guide sheet arranged on a front surface side of the cover sheet; wherein a recess is formed in a region facing the contact spring of at least one of a front surface or a rear surface of the light guide sheet so as not to penetrate toward a surface on an opposite side.
The switch module with lighted key according to one or more embodiments of the present invention has a recess that does not penetrate to the surface on the opposite side formed in the region facing the contact spring, and thus at least one part of the region facing the contact spring can be thinned so that the elasticity of the light guide sheet can be reduced and the elastic rebound stress when the light guide sheet is pushed with the key can be reduced. The force of pushing the key with the finger is thus efficiently transmitted to the contact spring, and the click feeling when the key is pushed can be improved.
Furthermore, since the recess does not penetrate through the light guide sheet, the light can pass through the region formed with the recess through the thin thickness portion, and thus the back of the recess or the like is unlikely to become dark. The light is less likely to leak out from the recess by forming the depth of the recess shallow to about a fraction of the thickness of the light guide sheet, whereby bright lines and bright points are less likely to occur by the light leaked from the recess.
As a result, according to one or more embodiments of the present invention, the click feeling when the key is pushed can be improved without lowering the optical performance of the light guide sheet.
The recess in the switch module with lighted key according to one or more embodiments of the present invention is arranged to be point symmetric with respect to a point corresponding to a center of the contact spring of the light guide sheet.
The recess in the switch module with lighted key according to one or more embodiments of the present invention is arranged to be line symmetric with respect to a virtual line passing through a point corresponding to a center of the contact spring of the light guide sheet.
According to the above in which the recess is arranged point symmetrically or line symmetrically, the elastic rebound stress generated in the light guide sheet when the key is pushed can be made even, and the click feeling can be improved.
The recess in the switch module with lighted key according to one or more embodiments of the present invention includes an annular groove of a circular ring shape having a constant width. According to one or more embodiments of the present invention, the annular groove can be formed along the area of large elastic rebound stress when pushed with the key.
In the switch module with lighted key according to one or more embodiments of the present invention, an inner diameter of the annular groove is greater than or equal to 0.5 times and smaller than or equal to 0.6 times a diameter of the contact spring. The region where the elastic rebound stress generated in the light guide sheet takes a local maximum value is a region having a diameter of 0.6 times the diameter of the contact spring, and the width of the annular groove is desirably greater than or equal to 200 μm, and thus the annular groove can be arranged in accordance with the region where the elastic rebound stress takes a local maximum value by setting the inner diameter (diameter) of the annular groove to greater than or equal to 0.5 times and smaller than or equal to 0.6 times the diameter of the contact spring.
In the switch module with lighted key according to one or more embodiments of the present invention, the annular groove is formed on a surface on a side the switch of the light guide sheet is arranged. According to the simulation result, the effect of improving the click rate is greater if the annular groove is arranged on the surface (i.e. front surface) on the side the switch is arranged of the light guide sheet rather than when arranged on the rear surface.
In the switch module with lighted key according to one or more embodiments of the present invention, the recess includes a linear recessed groove having a constant width. According to the above, the light of the light source is less likely to be blocked by the recessed groove and the optical performance of the light guide sheet can be enhanced by arranging the longitudinal direction of the recessed groove titled toward the light source side.
In the switch module with lighted key according to one or more embodiments of the present invention, the recessed groove is formed on a surface on a side the contact spring of the light guide sheet exists. According to the actual measurement result, the effect of improving the click rate is greater if the linear recessed groove is arranged on the surface (i.e. rear surface) on the side the contact spring exists of the light guide sheet rather than when arranged on the front surface.
In the switch module with lighted key according to one or more embodiments of the present invention, the recessed groove has a length of greater than or equal to 0.5 times the diameter of the contact spring. According to the actual measurement result, the elastic rebound stress of the light guide sheet can be reduced by having the length of the recessed groove to greater than or equal to 0.5 times the diameter of the contact spring.
In the switch module with lighted key according to one or more embodiments of the present invention, a groove width of the recess (i.e., annular groove or recessed groove) is greater than or equal to 200 μm. According to the simulation result or the actual measurement result, it was found that the click rate can be improved by setting the groove width to greater than or equal to 200 μm.
In the switch module with lighted key according to one or more embodiments of the present invention, a groove cross-sectional shape of the recess (i.e., annular groove or recessed groove) is a trapezoidal shape or a triangular shape. The light that entered the side surface of the recess is totally reflected so as to less be unlikely to leak out if the groove cross-sectional shape of the recess has a trapezoidal shape or a triangular shape, whereby bright lines and bright points are less likely to occur.
In the switch module with lighted key according to one or more embodiments of the present invention, a width of the groove is greater than a depth of the groove at a groove cross-section of the recess (i.e., annular groove or recessed groove). This is because the effect of improving the click feeling is higher if the width of the groove is greater than the depth of the groove.
In the switch module with lighted key according to one or more embodiments of the present invention, the recessed groove is arranged so that a longitudinal direction is parallel to a line segment connecting a position of the recessed groove and a position of a light source. According to the above, the optical performance of the light guide sheet is enhanced since the light of the light source is less likely to be blocked by the recessed groove. Furthermore, the bright lines and bright points are less likely to occur by the light leaked from the side surface since the light is less likely to enter the side surface of the recessed groove.
In the switch module with lighted key according to one or more embodiments of the present invention, a groove portion for optical path conversion for changing a direction of light advancing toward a distal end of a recessed groove is arranged at a position closer to a light source than the recessed groove adjacent to the recessed groove. According to the above, the direction of the light advancing toward the distal end of the recessed groove can be changed by the groove portion for optical path conversion, and thus the bright points and the bright lines can be prevented from occurring by the light leaked from the distal end of the recess.
a) is a schematic cross-sectional view of the switch with lighted key in which a circular through-hole is formed in a light guide sheet, and
a) and 4(b) are schematic views showing a state in which the advancing direction of light is bent by the circular through-hole or the light is leaked.
a) is a schematic cross-sectional view of a switch with lighted key (one unit portion) of the first embodiment, and
a) and 9(b) are a plan view and a schematic cross-sectional view for describing a state in which the light that reached an annular groove passes a thin thickness portion below the annular groove.
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to a variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to another variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to still another variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to yet another variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to a second embodiment of the present invention, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to another variant of the second embodiment, and
a) and 27(b) are a perspective view and a front view showing a shape of the recessed groove in a switch with lighted key according to a third embodiment of the present invention,
a) and 28(b) are a cross-sectional view and a plan view showing a shape of the recessed groove according to a variant of the third embodiment.
a) and 29(b) are a plan view and a perspective view showing a shape of the recessed groove according to another variant of a third embodiment.
a), 30(b), and 30(c) are a plan view, a rear view, and a cross-sectional view showing the light guide sheet used in a switch with lighted key according to a fourth embodiment of the present invention.
a) and 31(b) are a front view and a rear view showing the light guide sheet according to a variant of the fourth embodiment of the present invention.
Embodiments of the present invention will be hereinafter described with reference to the accompanied drawings. In embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid obscuring the invention.
A structure of a switch with lighted key or a switch module with lighted key according to a first embodiment of the present invention will be described with reference to
As shown in
The contact spring 23 is formed in a convex dome shape by a metal thin plate material having conductivity and elasticity, in particular, by a stainless material, where the rear surface side is depressed in a bowl shape. The diameter of the contact spring 23 is greater than the inner diameter of the annular contact section 26b, and smaller than the outer diameter of the annular contact section 26b.
The cover sheet 24 has the function to hold the contact spring 23 and serves as a reflection sheet of the light guide sheet 25. Therefore, the cover sheet 24 is configured by a thin and flexible resin sheet, particularly a white resin sheet having high reflectance. An adhesive layer 27 (see
The light guide sheet 25 is molded to a sheet form by a transparent resin material having high index of refraction, and has flexibility. The material of the light guide sheet 25 may be polycarbonate resin, acrylic resin, polyethylene terephthalate (PET) and the like having optically high performance. One end of the light guide sheet 25 is provided with a light incident portion 29 cut out to an arcuate shape, where a light source 30 such as an LED is arranged at a position facing the light incident portion 29. A positioning hole 32 that forms a pair with the positioning hole 31 is formed at the corner of the light guide sheet 25.
The design for satisfying the optical performance as the backlight is performed in a pattern area surrounded with a broken line in the light guide sheet 25. In other words, a microscopic diffusion pattern (not shown) of a few dozen μm to a few hundred μm is formed on the front surface (light exit surface 38) of the light guide sheet 25, and a number of very thin light deflection patterns 33 (dimples) (see
An annular groove 28 (recess) of a circular ring shape for alleviating the stress is arranged in the region facing the contact spring 23 in the front surface of the light guide sheet 25. The annular groove 28 is recessed on the front surface side of the light guide sheet 25, and the rear surface of the light guide sheet 25 is flat other than the light deflection pattern 33. The annular groove 28 has a constant width (i.e., not simple slit but has width) and a constant depth, and is a shallow groove of about a fraction of the thickness (total thickness of the material sheet) of the other portion of the light guide sheet 25, where the bottom surface of the annular groove 28 is a thin thickness portion 28a (see
A technique (conventional technique) for forming the light deflection pattern 33 can be applied to a method for forming the annular groove 28 in the light guide sheet 25. If the depth of the annular groove 28 is about a fraction of the total thickness of the light guide sheet 25, the depth does not greatly change from the depth of the light deflection pattern 33, and hence the condition regarding molding does not greatly differ although the annular groove 28 and the light deflection pattern 33 have different shapes. Thus, the annular groove 28 can be created in the same step as forming the light deflection pattern 33 and also with substantially the same condition. Therefore, the difficulty does not become higher in creating the light guide sheet 25 even if the annular groove 28 is provided in the light guide sheet 25, and the rise in the manufacturing cost of the light guide sheet 25 can be suppressed to a minimum.
The switch with lighted key 41 (one unit portion) in the assembled state with the key top 34 added to the switch module with lighted key 21 is shown in
The key top 34 is arranged on the upper surface of the switch module with lighted key 21. The key top 34 has a plurality of keys 36 arrayed on the front surface of a flexible key sheet 35, and a pushing element 37 arranged on the rear surface of the key sheet 35 in correspondence to the lower surface of each key 36. The pushing element 37 is faced to the vertex of each contact spring 23 to be brought into contact with the front surface of the light guide sheet 25.
The switch module with lighted key 21 shown in
[Illuminating Operation]
The key illuminating operation of the switch with lighted key 41 will now be described. As shown in
The light deflection pattern 33 has a greater distribution density the greater the distance from the light source 30, and hence the light amount that exits from the light exit surface 38 is uniformed at the entire light exit surface 38, and the luminance distribution is uniformed.
The cover sheet 24 facing the rear surface of the light guide sheet 25 has high reflectance and serves as a reflection sheet, and thus the light leaked from the rear surface of the light guide sheet 25 is reflected at the cover sheet 24 and re-enters the light guide sheet 25. Thus, the loss by the light leaked from the rear surface of the light guide sheet 25 can be reduced and the usage efficiency of the light can be enhanced.
[Switch Operation]
The operation when the key 36 is pushed will now be described. As shown in
In this case, the elastic rebound stress is generated at the light guide sheet 25 since the light guide sheet 25 pushed by the pushing element 37 elastically bends. However, the elastic rebound stress of the light guide sheet 25 becomes small and the lowering of the click feeling when pushing the key 36 is suppressed since the circular ring shaped annular groove 28 is provided in the light guide sheet 25. In other words, the light guide sheet 25 is easily deformed since the light guide sheet 25 partially has a thin thickness portion at the portion provided with the annular groove 28 of the light guide sheet 25, and the elastic rebound stress of the light guide sheet 25 is reduced (elastic rebound stress of the sheet is inversely proportional to the cube of the sheet thickness (Mole's theory). Accordingly, a force is easily transmitted from the key 36 to the contact spring 23 and the click feeling can be improved.
The click feeling can be improved (see Table 1) by reducing the thickness of the entire light guide sheet, but the thicknesses of the light incident portion and the light guide sheet themselves become thin if the thickness of the entire light guide sheet is reduced, and hence the light emission amount for the backlight of the light guide sheet is reduced and the optical performance of the light guide sheet is lowered. In the switch with lighted key 41 of the above embodiment, on the other hand, the sheet thickness does not need to be reduced compared to the conventionally used light guide sheet since the thickness of the light guide sheet 25 is partially reduced by the annular groove 28, and both the optical performance of the light guide sheet 25 and the operation feeling of the key 36 can be satisfied.
The click feeling also can be improved by providing a through-hole in the light guide sheet, but the guiding of light is blocked by the through-hole (see
Furthermore, the material of the light guide sheet is restricted in the method of improving the click feeling by using the light guide sheet of high flexibility as in Patent Document 1, but a material having high optical performance such as polycarbonate resin, acrylic resin, polyethylene terephthalate (PET), and the like conventionally used for the light guide sheet can be used since the material of the light guide sheet 25 is less likely to be restricted in the above embodiment.
According to one or more embodiments of the present invention, the click feeling of the switch with lighted key 41 can be improved by arranging the annular groove 28, where the click feeling can be further improved by suitably designing particularly the position and the groove width of the annular groove 28 to alleviate the elastic rebound stress. This will be described below.
Comparing
The relationship between the groove width of the annular groove 28 and the degree of improvement of the click feeling was reviewed by simulation. At the same time, the degrees of improvement of the click rate when the annular groove 28 is provided on the front surface of the light guide sheet 25 and when the annular groove 28 is provided on the rear surface were compared.
ΔK=K2−K1[%]
where K1[%] is the click rate when the annular groove 28 is not provided on the light guide sheet 25, and K2[%] is the click rate when the annular groove 28 is provided on the light guide sheet 25.
The sample used in the simulation is one in which the annular groove 28 of a square cross-section having an inner diameter (diameter) of 1.5 μm and a depth of 40 μm is provided in the polycarbonate light guide sheet 25 having a sheet thickness of 100 μm. The contact spring 23 has a diameter of 4 mm.
As is apparent from
(Variant of First Embodiment)
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to a variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to another variant of the first embodiment, and
a) is a schematic cross-sectional view showing a switch with lighted key according to still another variant of the first embodiment, and
The groove cross-sectional shape of the annular groove 28 of the first embodiment is not limited to a square, and may be an arbitrary shape such as a semicircular shape, an arcuate shape, a U-shape, a V-shape (triangular shape), or a trapezoidal shape.
a) is a schematic cross-sectional view showing a switch with lighted key 51 (one unit portion) according to a second embodiment of the present invention, and
Four recessed grooves 52 having a square groove cross-section are shown in
The recessed groove 52 is arranged line symmetric with respect to a virtual line passing the point corresponding to the center of the contact spring 23 or is arranged point symmetric with respect to a point corresponding to the center of the contact spring 23. The recessed groove 52 is desirably arranged such that the area the recessed groove 52 overlaps the region where the elastic restoration stress of the light guide sheet 25 becomes a local maximum value is as large as possible when seen from a direction perpendicular to the printed circuit board 22.
In the case of such a recessed groove 52 as well, effects similar to the first embodiment can be obtained by reducing the elastic rebound stress of the light guide sheet 25 by the recessed groove 52 to improve the click feeling, and the like. Furthermore, since the recessed groove 52 is linear, the area when seen from the light source 30 side can be reduced compared to the circular ring shaped annular groove 28 of the first embodiment, and the light L from the light source 30 is unlikely to be blocked by the recessed groove 52. The back of the recessed groove 52 is thus unlikely to become dark, and the optical performance of the light guide sheet 25 becomes more satisfactory.
Furthermore, in the switch with lighted key 51 of the second embodiment, the recessed groove 52 is arranged so as to tilt the longitudinal direction of each recessed groove 52 from the direction parallel to the front surface direction N of the light source 30 to the direction connecting the position of the recessed groove 52 and the light source 30, as shown in
According to one or more embodiments of the present invention, the elastic rebound stress of the light guide sheet 25 becomes small in the region corresponding to the contact spring 23, and at the same time, the light L from the light source 30 is very unlikely to be blocked by the recessed groove 52 by having the longitudinal direction of each recessed groove 52 substantially parallel to the direction connecting the position of the recessed groove 52 and the light source 30, and hence the optical performance of the switch with lighted key 51 becomes satisfactory, as shown in
A method of having the groove cross-sectional shape of the recessed groove 52 to a triangular shape, a trapezoidal shape, and the like and inclining the side surface is also effective as a method for preventing the light from leaking at the side surface of the recessed groove 52.
The recessed grooves 52 arranged in a region facing one contact spring 23 may be parallel as shown in
The recessed groove 52 according to one or more embodiments of the present invention will now be described. As the elastic rebound stress of the light guide sheet 25 is inversely proportional to the cube of the sheet thickness of the light guide sheet 25, the elastic rebound stress of the light guide sheet 25 can be alleviated by reducing the effective sheet thickness of the light guide sheet 25 in the region facing the contact spring 23 with the length, the width, the cross-sectional shape, the number, and the like of the recessed groove 52 as parameters.
First,
As is apparent from
As is apparent from
According to
According to
(Variant of Second Embodiment)
a) and 26(b) are a schematic cross-sectional view showing a switch with lighted key (one unit portion) according to another variant of the second embodiment, and a rear view of the light guide sheet. In this variant, a recessed groove 53 having a cross shape by intersecting the linear recessed grooves is arranged.
a) and 27(b) are a perspective view and a front view showing a shape of the recessed groove 52 in a switch with lighted key according to a third embodiment of the present invention.
Each recessed groove 52 in the third embodiment has a ship bottom shape as a whole, where a first groove portion 54 having a reversed trapezoidal cross-section as shown in
The recessed groove 52 is arranged so that the second groove portion 55 side is close to the light source 30 and the first groove portion 54 side is distant from the light source 30. Thus, the light L incoming from a direction substantially perpendicular to the end face of the first groove portion 54 enters the second groove portion 55. The light L that entered the inclined bottom surface 56 and the inclined side portion 57 of the second groove portion 55 is totally reflected at the inclined bottom surface 56 and the inclined side portion 57 so that the direction of the light L is bent, as shown in
(Variant of Third Embodiment)
a) and 28(b) show a shape of the recessed groove 52 according to a variant of the third embodiment. In this variant, the first groove portion 54 and the second groove portion 55 are separately formed, and the second groove portion 55 having the inclined side portion 57 is arranged on the side close to the light source 30 than the first groove portion 54. Therefore, the light L incoming from the direction substantially perpendicular to the end face of the first groove portion 54 can be reflected by the inclined side portion 57 to bend the direction of the light L, and the light can be prevented from leaking from the end face of the first groove portion 54 to the outside. In the recessed groove 52 shown in
a) and 29(b) show a shape of the recessed groove according to another variant of a third embodiment. In this variant as well, the first groove portion 54 and the second groove portion 55 are separated to form separate recesses, so that the recessed groove 52 is easily formed. The first groove portion 54 is a groove having a square cross-sectional shape, and the second groove portion 55 is a groove having a V-shape in plan view. The light L from the light source 30 is totally reflected at both side surfaces of the second groove portion 55 to prevent the light L from leaking to the outside of the light guide sheet 25 from the recessed groove 52.
a), 30(b), and 30(c) are a plan view, a rear view, and a cross-sectional view showing the light guide sheet 25 used in a switch with lighted key according to a fourth embodiment of the present invention. In this embodiment, the recess is formed on the front and the rear of the light guide sheet 25. That is, the circular ring shaped annular groove 28 is arranged on the front surface of the light guide sheet 25, as shown in
a) and 31(b) are a plan view and a rear view showing the light guide sheet 25 according to a variant of the fourth embodiment of the present invention. In this embodiment, the circular ring shaped annular groove 28 is arranged on the front surface of the light guide sheet 25, as shown in
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Number | Date | Country | Kind |
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2008-212546 | Aug 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/003436 | 7/22/2009 | WO | 00 | 4/6/2011 |