The invention relates to a gas valve unit for adjusting a volumetric gas flow supplied to a gas burner of a gas appliance, in particular a gas cooking appliance, wherein the gas valve unit has a gas inlet, at least two open/close valves, at least two throttle points and a gas outlet.
Gas valve units of the aforesaid type are described, for example, in the publications EP0818655A2 and WO2004063629A1. By means of gas valve units of this type the volumetric gas flow supplied to a gas burner of a gas appliance can be controlled in a plurality of stages. In this case the volumetric gas flow possesses a reproducible magnitude at each stage. The effective through-flow cross-section of the gas valve unit overall—and hence the magnitude of the volumetric gas flow—is adjusted by opening or closing specific open/close valves of the gas valve unit and thereby releasing or interrupting the gas flow through specific throttle openings.
In the known gas valve units according to EP0818655A2 and WO2004063629A1, a plurality of parallel secondary gas lines branch off after the gas inlet, each of said lines having an open/close valve and a throttle point. All of the secondary gas lines lead into a common gas outlet. In another embodiment variant of EP0818655A2, a plurality of throttle points are connected in series and each is provided with a bypass. In addition, an open/close valve is arranged in each bypass. The known embodiment variants serve to adjust the through-flow cross-section of the overall gas valve unit in a plurality of stages, whereby the open/close valves are opened and closed individually and independently of one another. In this arrangement switching operations are provided in which one open/close valve must be opened and another open/close valve closed at exactly the same time. During practical operation switching operations of said kind result in the volumetric gas flow being briefly reduced or increased to an undesired value and consequently the flame at the gas burner is temporarily reduced or increased in size.
The object underlying the present invention is to provide a generic gas valve unit having an improved switching behavior.
This object is achieved according to the invention in that the gas valve unit includes a throttle segment in which the throttle points are arranged in series and which has a connecting section between two adjacent throttle points in each case, and in that at least two open/close valves are connected to the gas inlet on the inlet side and at least one open/close valve leads into a connecting section of the throttle segment on the outlet side. By definition the throttle segment comprises a plurality of throttle points which are connected in series and interconnected with one another by means of connecting sections. An open/close valve which is connected on the inlet side to the gas inlet of the gas valve unit leads into each connecting section. Opening an open/close valve causes all the throttle points which are located in the series circuit of the throttle points upstream of the connecting section into which the open/close valve leads to be bypassed. On the way to the gas outlet of the gas valve unit, the gas flow then flows only through those throttle points that are disposed downstream of the connecting section into which the open/close valve leads. In order to adjust the volumetric gas flow, the throttle points are bypassed in succession by at least one open/close valve being opened in each case. It is not necessary in this case to open one open/close valve and simultaneously close another. In this way undesirable switchover surges in the volumetric gas flow can be reliably avoided.
Preferably the throttle segment has a plurality of, preferably at least four, throttle points, the throttle segment has a connecting section between each two adjacent throttle points, and an open/close valve leads into each of the connecting sections. The number of throttle points and open/close valves exactly matches the number of switching stages for the volumetric gas flow to the gas burner. The more open/close valves and throttle points are provided, the more finely the volumetric gas flow and hence the burning performance of the gas burner can be adjusted.
Upstream of the first throttle point—viewed in the gas flow direction—the throttle segment also has an inlet section, and an open/close valve is connected on the inlet side to the gas inlet and leads on the outlet side into the inlet section of the throttle segment. By inlet section is meant the line section of the throttle segment upstream of the first throttle point. In addition to the connecting sections, the inlet section can also be connected by way of precisely one open/close valve to the gas inlet of the gas valve unit. The open/close valve represents the only connection of the inlet section to the gas inlet.
Advantageously the throttle points have an increasing flow cross-section, viewed in the gas flow direction. The first throttle point with the smallest flow cross-section defines the minimum burning performance of the gas burner. The gas burner is operated at said minimum burning performance when only the first open/close valve leading into the inlet section of the throttle segment is open. On the way to the gas outlet of the gas valve unit, the gas flow then likewise flows through all further throttle points of the throttle segment. Said further throttle points possess a greater flow cross-section and represent only a small flow resistance for the small minimum gas flow that is defined by the first throttle point. The action of opening the second open/close valve now results in the first throttle point being bypassed, so that now the second throttle point defines the relevant flow cross-section for adjusting the volumetric gas flow. Since the second throttle position has a greater flow cross-section than the first throttle point, the volumetric gas flow also self-adjusts to a greater value. Analogously hereto, the first and second throttle points are bypassed when the third open/close valve is opened. The defining factor for the volumetric gas flow is then the effective flow cross-section of the remaining further throttle points on the way to the outlet. This mode of operation continues analogously for the further throttle points with their associated open/close valves.
Each throttle point consists of at least one individual throttle which is preferably implemented as a throttle opening having a defined flow cross-section.
Particularly advantageously, each throttle point consists of precisely two individual throttles arranged in series. Said two individual throttles, which together form a throttle point, preferably possess identical flow cross-sections. In order to obtain a comparable throttling effect, the two individual throttles arranged in series can each have a greater cross-section than a throttle point that has only a single individual throttle. Producing particularly small throttle openings proves difficult in practice. For this reason the embodiment variant in which each throttle point consists of two individual throttles is easier to manufacture.
The described gas valve unit is implemented in such a way that the volumetric gas flow flowing through the gas valve unit is equal to zero when all the open/close valves are closed. The gas valve unit is therefore suitable also for interrupting the gas supply to the gas burner completely.
The volumetric gas flow flowing through the gas valve unit is set to a minimum value at which a gas burner associated with the gas valve unit is operated at minimum power when only the first open/close valve leading into the inlet section of the throttle segment is open. As already explained above, at this setting of the open/close valves the volumetric gas flow flows through all the throttle points of the throttle segment in turn.
The volumetric gas flow flowing through the gas valve unit is set to a maximum value at which a gas burner associated with the gas valve unit is operated at maximum power when at least the last open/close valve leading into the last—viewed in the gas flow direction—connecting section of the throttle segment is open. On the way from the gas inlet to the gas outlet of the gas valve unit, the volumetric gas flow then flows only through the last throttle point of the throttle segment. Said last throttle point has a flow cross-section which throttles the volumetric gas flow only slightly or not at all.
The volumetric gas flow flowing through the gas valve unit is set to an intermediate value at which a gas burner associated with the gas valve unit is operated at a power between the minimum power and the maximum power when at least one of the open/close valves which leads into a middle connecting section that is disposed between the inlet section and the last connecting section is open, and at least those open/close valves which lead into a connecting section downstream of the middle connecting section are closed. If a plurality of open/close valves are open, the size of the volumetric gas flow is determined by the throttle point lying furthest downstream and connected directly to the gas inlet of the gas valve unit as well as by the following throttle points downstream. A further throttle point lying in the flow direction upstream of said throttle point lying furthest downstream and likewise directly connected to the gas inlet does not contribute to the volumetric gas flow at the gas outlet of the gas valve unit.
Particularly advantageously, an actuating mechanism for the open/close valves is provided which is implemented in such a way that either all of the open/close valves are closed, or precisely one open/close valve is open, or precisely two open/close valves are open which are connected to two adjacent connecting sections or to the inlet section and the adjacent connecting section. When the gas valve unit is actuated the open/close valves are switched strictly in succession. Normally, precisely one open/close valve is open at each switching stage, while the other open/close valves are closed. During a switchover from one switching position to the next switching position of the gas valve unit it must be ensured that at no time will all of the open/close valves be closed. Instead the switchover operation is configured in such a way that in an intermediate position between two switching positions two adjacent open/close valves are always open. In said intermediate position the volumetric gas flow exactly corresponds to the greater volumetric gas flow of the two adjacent switching positions.
According to a particularly advantageous embodiment of the invention the open/close valves can be actuated by means of a permanent magnet. In this case the magnetic force of the permanent magnet is used for opening or closing the open/close valve.
For that purpose each open/close valve has a movable shut-off body which bears against a valve seat when the open/close valve is closed and thereby seals a valve orifice in the valve seat.
A spring is provided which presses the shut-off body onto the valve seat when the open/close valve is in the closed state. In order to open the open/close valve the shut-off body can be lifted off from the valve seat by means of the force of a permanent magnet. Thus, the closing force of each open/close valve is generated by a spring which closes the open/close valve irrespective of the installation position of the gas valve unit. The shut-off body can be lifted off from the valve seat against the force of the spring by means of the force of the permanent magnet. The position of the permanent magnet relative to the shut-off body of the open/close valve can be varied in order to actuate the open/close valve. In order to switch the gas valve unit, the permanent magnet is moved across the shut-off bodies of the open/close valves. Those shut-off bodies that are located in the immediate vicinity of the permanent magnet are attracted by the permanent magnet and as a result the open/close valve is opened. The open/close valve then remains open until such time as the permanent magnet is moved away again out of the range of the shut-off body.
According to a particular embodiment of the invention it is provided that—starting from a closed position in which all of the open/close valves are closed—when the gas valve unit is opened, the last open/close valve leading into the last—viewed in the gas flow direction—connecting section of the throttle segment is opened first. This means that upon the gas valve unit being actuated, said unit immediately opens completely and subsequently the gas flow can be throttled again in stages. The instant complete opening of the gas valve unit has the advantage that the lines and the gas burner after the gas valve unit quickly fill with gas. Furthermore, after the gas valve unit has been opened a downstream gas burner can immediately be ignited at maximum gas flow.
Further advantages and details of the invention are explained in more detail with reference to the exemplary embodiments illustrated in the schematic figures, in which:
The open/close valves 3 are actuated by means of a permanent magnet 8 which is movable along the row of open/close valves 3. In this arrangement the force required for opening the respective open/close valve 3 is created directly by the magnetic force of the permanent magnet 8. Said magnetic force opens the respective open/close valve 3 against a spring force.
Only the first open/close valve 3.1 is open in the switching position according to
The gas flows from the gas inlet chamber 9 through the open second open/close valve 3.2 directly into the first connecting section 6.1 and from there via the throttle points 4.2 to 4.5 to the gas outlet 2. Because the open/close valve 3.2 is open the gas flowing to the gas outlet 2 bypasses the first throttle point 4.1. The volumetric gas flow in the switching position according to
By the permanent magnet 8 being moved to the right in the drawing the open/close valves 3.3 to 3.5 are opened in succession and the volumetric gas flow through the gas valve unit is thereby increased step by step.
In the switching position according to
The permanent magnet 8 and the components of the open/close valves 3 are coordinated with one another in such a way that when the gas valve unit is open either precisely one open/close valve 3 is open or precisely two open/close valves 3 are open. During the switchover from one open/close valve 3 to an adjacent open/close valve 3, both adjacent open/close valves 3 are always open together briefly. This ensures that a switchover does not lead to a temporary interruption of the gas supply to a gas burner and consequently to flickering or extinction of the gas flames. By means of the above-described switch it is also ensured that no momentary increase in the volumetric gas flow occurs during a switchover operation. Flaring up of the gas flames during a switchover operation is also reliably prevented in this way.
The layer-by-layer structure of the gas valve unit is illustrated with the aid of
In the present exemplary embodiment the plates 12, 13, 14, 15, 16, 17 are inserted individually into the valve body 20. It is, however, also possible to prefabricate the plates 12, 13, 14, 15, 16, 17 as a package so that they can only be inserted into the valve body 20 and removed again all together. In order to convert the gas valve unit to another type of gas it will then be necessary, depending on the design, to replace either just the throttle plate 15 or the entire package composed of the plates 12, 13, 14, 15, 16, 17.
In the switching position shown in
In order to open the gas valve unit starting from this switching position, the permanent magnet 8 is shifted to the left into the region of the last open/close valve 3.5.
This switching position, in which the gas valve unit is open at a maximum, is shown in
As a result of the permanent magnet 8 being moved to the left in the drawing, the gas flow through the gas valve unit can now be throttled in stages.
In the switching position according to
In the switching arrangement according to
Gas inlet
2 Gas outlet
3 (3.1 to 3.5) Open/close valves
4 (4.1 to 4.5) Throttle points
5 Throttle segment
6 (6.1 to 6.4) Connecting section
7 Inlet section
8 Permanent magnet
9 Gas inlet chamber
10 Shut-off body
11 Spring
12 Valve sealing plate
12
a Orifices
13 Pressure plate
13
a Apertures
14 First gas distribution plate
14
a Apertures
15 Throttle plate
16 Second gas distribution plate
16
a Apertures
17 Closing plate
18 Throttle openings
20 Valve body
21 Switching shaft
22 Driver
23 Actuating lever
24 Boreholes
25 Bolt
26 Guide boreholes
27 Cover
Number | Date | Country | Kind |
---|---|---|---|
09290589 | Jul 2009 | EP | regional |
10290115 | Mar 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2010/060173 | 7/15/2010 | WO | 00 | 1/18/2012 |