Information
-
Patent Grant
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6753489
-
Patent Number
6,753,489
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Date Filed
Monday, August 19, 200222 years ago
-
Date Issued
Tuesday, June 22, 200420 years ago
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Inventors
-
Original Assignees
-
Examiners
- Friedhofer; Michael
- Klaus; Lisa
Agents
-
CPC
-
US Classifications
Field of Search
US
- 200 200
- 200 506
- 200 510
- 200 532
- 200 2931
- 200 329
- 200 341
- 200 559
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International Classifications
-
Abstract
The present invention is provided with a contact switching mechanism having a movable contact member that is bent into a U shape, allowed to press and contact a fixed contact member side, and supported so as to freely tilt and move thereon. In this mechanism, a switching operation is carried out between contacts by reversing the movable contact member in a see-saw manner, with a tilt-movement fulcrum portion of the movable contact member being always in contact with the contact portion of the common fixed contact member. The movable contact member is allowed to have a spring function conformed to elastically shift in response to a switching operation in addition to a contact function that is inherent to the movable contact member so that it is possible to provide a switch having high reliability, such as a push-button switch and a rotary-lever switch, which can cut costs by reducing the number of parts, and ensure a superior contacting property.
Description
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a switch for use in, for example, a door switch in a refrigerator, and in particular, to a switch such as a push-button switch and a rotary-lever switch which can reduce the number of parts and also achieve stable contact performances.
BACKGROUND OF THE INVENTION
In general, a switch used for a domestic electric appliance, for example, a door switch installed in a domestic refrigerator, has switching functions which turns on and off a lamp in the refrigerator, and also turns on and off a cooling motor, when the door of the refrigerator is opened and closed.
The amount of protrusion of an operation unit (actuator) for the switch to be press-down operated tends to vary due to a dimensional error between the external shape of the door switch and the shape of a recessed portion of the attaching position in the refrigerator. This results in the operation unit tending to have an excessive or insufficient operation in its stroke, making it difficult to maintain switching functions of the door switch.
In order to obtain stable on-off operations without having adverse effects caused by deviations in attaching precision in the door switch, a longer operation stroke is required in the operation direction. However, at present, the application of a longer operation stroke makes the switch itself become bulky, and might cause damages to switching parts due to an over-stroke.
Depending on differences in the open-close system of the door, such as a one-side opening system and a two-side opening system, there are two types of door switches in the operation direction of the door switch. Specifically, there is a push-button type in which the switching operation is carried out by advancing or retreating in the straight line direction, and a rotary-lever type in which the switching operation is carried out while rotating. Different contact structures need to be prepared depending on the respective types.
When, upon a switching operation, the contact switching between contacts is slow, an arc tends to be caused, resulting in a defective contact. In order to prevent this defective contact, a snap action opening and closing mechanism, which quickly carries out switching between contacts, or an opening and closing mechanism having the same function, needs to be prepared.
In order to solve such a problem, a switch has been proposed in which, in cooperation with a depressing operation of a push button, a movable contact which moves in a tilted manner between a tilt position having a tilt angle of approximately 45° with one end supported by a coil spring and a vertical position so as to switch contacts (for example, see Japanese Laid-Open Patent Application No. 11-111105).
However, such a switch needs a fixed contact and a movable contact inside thereof and an exclusively-used coil spring that allows the movable contact to return to its original position. This results in a complicated contact structure, and upon assembling the switch, handling and assembling of the coil spring having an elastic force are difficult. A number of parts and manufacturing processes are also required, resulting in a limitation to cost reduction.
Although, upon switching contacts, this structure has a sliding contact function which switches contacts with the contact portion of the movable contact sliding on the contact portion of the fixed contact while removing an oxide film, it is susceptible to great abrasion and the resulting in short service life.
In addition to these problems, when one door switch is used for turning on-off the lamp illuminating the inside of a refrigerator as well as for turning on-off the cooling motor, a single-pole double-throw switch, which has a normally-closed and normally-open contact construction that turns the switch on and off in response to opening and closing of the door, is required. However, in the case of a door switch which only turns on-off the lamp or only turns on-off the cooling motor, it is easily manufactured by using only the single-pole single-throw switch that has a normally-closed or normally-open contact construction.
However, in the case of this single-pole single-throw switch, since the switch structure is different depending on the normally-closed and normally-open contact constructions, the same housing is not used commonly, and housings corresponding to different contact structures of two types need to be prepared. For this reason, at present, a single-pole single-throw door switch, which can be switched between the normally-closed state and normally-open state by using a single-switch construction, is used as a single-pole single-throw door switch, and either of the contact constructions is selectively used depending on the use.
However, when only one of the normally-closed and normally open contact constructions is selectively used, the other contact construction on the unused side is never used, making the door switch uneconomical with the unused contact parts still assembled therein, as well as causing high costs.
For this reason, it has been proposed that the contact parts on the unused side have been preliminarily omitted. However, in this case, a space is formed in the housing after the contact parts on the unused side have been removed, with the result that the movable contact member facing the space becomes difficult to take a normal amount of shift due to an excessive tilt, etc. Consequently, the movable contact member has a positional deviation or the like, making the contact structure unbalanced, thereby resulting in susceptibility to failure and degradation in the contact performance. Therefore, this case needs the addition of a revising member such as a dummy contact to prevent the movable contact member from having the excessive tilt, and since the addition of one part causes a great increase in the manufacturing costs in mass-produced switches, there has been a strong demand for the development of switches from which the dummy contact has been eliminated.
SUMMARY OF THE INVENTION
In one embodiment of the invention, the movable contact member has two functions, including a spring function configured to elastically shift in addition to a contact function, which is provided as a single commonly-used part. The invention provides a switch having high reliability, such as a push-button switch and a rotary-lever switch, which can cut costs by reducing the number of parts, achieve a small-size device and a high assembling property, and ensure a superior contacting property by using a snap action to provide a longer service life.
In another embodiment of the present invention, a switch, which has a concave-shaped housing with one side being opened, a cover for sealing the opened face and a fixed conductive contact member and a movable contact member that are placed face to face with each other in the housing such that an operative force of operation members that are held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts so as to carry out a switching operation, is provided with a common fixed contact member and a fixed contact member that is different from the common fixed contact member that are placed in parallel with each other in the housing. The movable contact member, which has a tilt-movement fulcrum portion that is placed orthogonal to the parallel arranging direction of the respective fixed contact members, in a manner so as to freely tilt in the orthogonal direction, while being pressed toward the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member that is bent into a U shape, and a contact portion formed at one end of the one side member in the length direction with the tilt-movement fulcrum portion in the movable shifting direction of this one side member serving as a base point, is placed. In the arrangement a contact switching mechanism is installed which carries out a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the operation members that are made in contact with the movable contact member along the outer face length direction on the other side member thereof, with respect to contacting and separating processes between the contact portion of the fixed contact member and the contact portion of the movable contact member that are placed face to face with each other, with the tilt-movement fulcrum portion of the movable contact member being always in contact with the contact portion of the common fixed contact member.
The switch is applicable to a door switch of a refrigerator that turns on and off in response to the door opening and closing operations.
The housing is formed, for example, so as to have a concave-shaped void portion in which constituent members of the switch are assembled, and made of a synthetic resin material that is suitable for molding process and insulation. Moreover, when the switch constituent parts are attached to the housing, the attaching process is easily carried out through the opening section, that is, the opening on one surface of the concave shape. After the assembling process, the opening face of the housing is covered with a cover having a flat-plate shape, and easily closed into a sealed state.
The above-mentioned fixed contact member is easily formed by carrying out a punching process on a conductive plate. For example, the punching process is carried out so as to form an elongated small member that has a contact portion on one side with a wire connecting portion on the other side.
The above-mentioned movable contact member may be formed by bending a conductive plate spring member into a U shape. With respect to this member, for example, one end of the U-letter shape is placed on the contact portion side with the other end being placed on the operation force receiving face side. Moreover, another member having a partially different material may be used to form the contact portion and the spring portion, in an attempt to increase opening and closing currents or to provide a longer service life. For example, a material having high conductivity is used for the contact portion and a spring material having high elasticity is used for the spring portion, and the two parts may be joined into a U shape through a caulking process.
The above-mentioned operation member may be constituted by push-buttons and levers. Normally, the outer edge portion of the operation member is pressed by a restoring spring and allowed to stick outward from the housing, and held so as to be pressed without being pulled out, and when pressed down, it is guided so as to be inserted into the housing so that switching is made between contact portions. The operation member is also formed by a synthetic resin material suitable for molding process and insulation.
The above-mentioned contact portion may be integrally formed on the movable contact member and fixed contact member, or may be formed by attaching a conductive contact member.
The above-mentioned tilt-movement fulcrum portion is constituted by integrally forming a concave portion or a convex portion at an intermediate position on one member side of the movable contact member.
The above-mentioned contact switching mechanism may be formed by attaching a movable contact member to a plurality of fixed contact member placed in parallel with each other, in a see-saw fashion so as to freely tilt and move in a manner so as to face them in a direction orthogonal thereto. Thus, the movable contact member is reversed in a see-saw fashion by receiving the operational force of the operation member so that the contact portions between the movable contact member and the fixed contact member are switched.
In accordance with another embodiment of the present invention, since the contact switching mechanism has a seesaw structure for reversing the movable contact member in response to a switching operation, the movable contact member itself serves as a dual purpose part having the inherent contact function of the movable contact member and a restoring spring function so that it is possible to cut the number of parts and the number of assembling processes. Thus, the resulting simplified inner structure makes it possible to cut costs and save space, and consequently to miniaturize the device.
Upon assembling the device into the housing, a plurality of fixed contact members are placed in the housing in parallel with each other so that no wasteful layout space is required inside the housing and they are attached efficiently in a well-aligned manner. For example, in the case when three fixed contact members are assembled therein, these are aligned in three rows, and assembled compactly.
The movable contact member, in one embodiment, is formed into a U shape so as to have a small folded shape so that it is suitable for miniaturizing the device, and the two members, placed with the bent portion of the U shape serving as an apex, are allowed to elastically shift to provide sufficient elasticity so that it is possible to provide an appropriate spring function although it has a small size. Moreover, the movable contact member is placed face to face with the respective fixed contact members so as to contact therewith in a direction orthogonal to the aligned direction of the fixed contact members. Therefore, it is possible to provide an efficient layout arrangement in the same manner as an integral layout structure of the contact portion.
Furthermore, since the operation member is placed in contact with the outer face on the other member side of the U shape of the movable contact member in the length direction thereof, the operation member is allowed to contact the other member with a long length in the length direction thereof. Therefore, it becomes possible to obtain a sufficiently long operation length (operation stroke) of the operation member. In this manner, since it is possible to obtain the long operation stroke at the time of a switching operation, the device becomes less susceptible to adverse effects due to deviations in the attaching precision of the switch, when the switching area of the contacts is set within the range of the operation stroke. For this reason, it is possible to ensure on-off operations by eliminating the insufficient stroke, and it is also possible to prevent the switching parts from being damaged by accepting excessive strokes.
Moreover, upon switching the contacts, since the movable contact member itself is formed by a plate spring member that is bent in a U shape, and the plate spring member that has been bent is reversed energetically in a see-saw fashion in such a manner that the snapping action makes it possible to switch the contacts. Thus, it becomes possible to provide a quick switching operation, and consequently to prevent the generation of an arc between the contact portions. This arrangement makes it possible to provide a superior contact performance without the generation of an arc, and also to provide a stable switching operation with high reliability.
The supporting structure, which allows the above-mentioned movable contact member to reverse in a see-saw fashion, is arranged so that a concave portion is formed in one of a tilt-movement fulcrum on the movable contact member side and a fixed fulcrum on the common fixed terminal side for receiving this, with a convex portion being formed on the other fulcrum; thus, it is possible to obtain a stable tilt-moving function by using a simple structure.
Moreover, this contact switching mechanism has a simple structure in which the movable contact member is reversed in cooperation with a switching operation so that it is readily applicable to both of the push-button switch and the rotary-lever switch, and used as a highly versatile contact-switching mechanism.
In this aspect, one fixed contact member may be placed at a position opposing to one end of the movable contact member that is tilted to move in a see-saw fashion so as to carry out the switching operation, or a first fixed contact member and a second fixed contact member may be placed at positions opposing to two ends thereof so as to carry out the switching operation. In this case, since the two fixed contact members may have the same shape, the same parts may be commonly used.
Moreover, when an excessive tilt-movement regulating protrusion which prevents the movable contact member from making excessive tilt-movements is attached to the inner wall face of the housing on the fixed contact member side, the movable contact member that is tilted to move in a see-saw fashion is regulated so as not to be excessively tilted to move because of the excessive tilt-movement regulating function of the excessive tilt-movement regulating protrusion. Therefore, even when the contact parts on the unused side have been preliminarily omitted to form a space in the corresponding portion, the excessive tilt-movement regulating protrusion regulates the excessive tilt-movements of the movable contact member at the position of the space, thereby making it possible to maintain an appropriate tilt-movement state.
This excessive tilt-movement regulating protrusion is integrally formed on the inner wall face of the housing on the fixed contact member side so as to protrude toward the movable contact member side, and the amount of protrusion is designed so as to accept and receive the end of the movable contact member at a position retreated from the contact face position of the contact portion of the fixed contact member. Thus, it is maintained so as not to enter the reversing operation area of the movable contact member, and it becomes possible to ensure a stable reversing operation.
With this arrangement, the same housing can be commonly-used in all the switches of the single-pole double-throw switch and the single-pole single-throw switch having different contact structures. Moreover, the above-mentioned structure regulates the excessive tilt-movements of the movable contact member to prevent unstable movements such as positional deviations in the movable contact member; therefore, it is possible to appropriately maintain the balance of the contact structure, and consequently to maintain a stable switching operation. Thus, this arrangement makes it possible to omit a revising member such as a dummy contact, to obtain a stable contact performance by reducing the number of parts, and also to cut costs by commonly utilizing the housing.
When such a contact-switching mechanism is applied to, for example, a push-button switch, it is attached in such a manner that an external operation force is applied in the same direction as the advancing and retreating directions of the push button. Thus, in response to the advancing and retreating movements of the push button at this time, the U shaped movable contact member is elastically shifted so that the contacts between the movable contact member and the fixed contact member are elastically made in contact with and separated from each other so as to carry out a switching operation.
In the same manner, when such a contact-switching mechanism is applied to, for example, a rotary-lever switch, it is attached with such a pressure applying direction that with respect to the lever rotation direction, an external operation force is smoothly applied toward the rotation direction of the lever. For example, this is attached to the door of a refrigerator of double-sides opening type, the operation forces, applied when the door is opened and closed, are exerted virtually in parallel with the surface of the housing so that the lever, which protrudes from the surface of the housing, receives the operation force exerted in the surface direction, and is operated and switched with its one end being inserted into the housing while rotating on the rotation fulcrum.
In this case, the movable contact member having a U shape is elastically shifted in accordance with the rotation movement of the lever so that the switching operation is carried out with the contact portions between the movable contact member and the fixed contact members being elastically made in contact with and separated from each other.
Here, with respect to the movable contact member having a U shape, the opened end portion on the other member side is preferably bent inward into an elbowed shape so as to form an elbowed-shaped bent portion. This elbowed-shaped bent portion is designed so that, even when the operation force of the operation member, for example, a push-in force of the push button in the vertical direction, is exerted, the apex of the elbowed-shaped bent portion always serves as a contact point. Therefore, it is possible to provide a stable contacting force of the contacts in addition to the elastic function of the movable contact member having a U shape.
Moreover, with respect to the movable contact member having a U shape, a slide-contacting protrusion having a thin semi-circular shape, which protrudes in the length direction, is formed in the outer-surface center portion on the other member side, and the operation member is allowed to contact this slide-contacting protrusion in the length direction at the time of the operation. The formation of this slide-contacting protrusion provides not a face contact, but a point contact, at the time of slide-contacting the operation member when the switching operation is carried out. Therefore, the two members become less susceptible to mutual abrasions, thereby making it possible to provide a longer service life and smoother movements.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing an external appearance of a push-button switch.
FIG. 2
is a perspective development showing the push-button switch.
FIG. 3
is an enlarged perspective view that shows a cover of the push-button switch.
FIG. 4
is an enlarged perspective view showing the push-button.
FIG. 5
is a perspective view that shows external appearances of a movable member and a fixed terminal of the push-button switch.
FIG. 6
is an exploded perspective view that shows an essential portion of the push-button switch in a push-down stand-by state.
FIG. 7
is a longitudinal cross-sectional side view that shows the push-button switch in a push-down stand-by state.
FIG. 8
is a longitudinal cross-sectional front view that shows the push-button switch in a push-down stand-by state.
FIG. 9
is an exploded perspective view that shows an essential portion of the push-button switch in a state where the push-button switch is being pressed.
FIG. 10
is an exploded perspective view that shows an essential portion of the push-button switch in a push-down stand-by state.
FIG. 11
is a longitudinal cross-sectional side view that shows the push-button switch in a push-down stand-by state.
FIG. 12
is a longitudinal cross-sectional front view that shows the push-button switch in a push-down stand-by state.
FIG. 13
is an enlarged perspective view that shows a common fixed terminal in accordance with another embodiment.
FIG. 14
is a perspective view that shows an external appearance of a rotary-lever switch.
FIG. 15
is a perspective development that shows the rotary-lever switch.
FIG. 16
is an enlarged perspective view that shows a rotary-lever lever.
FIG. 17
is an exploded perspective view that shows an essential portion of the rotary-lever switch in a push-down stand-by state.
FIG. 18
is a longitudinal cross-sectional side view that shows the rotary-lever switch in a push-down stand-by state.
FIG. 19
is a longitudinal cross-sectional front view that shows the rotary-lever switch in a push-down stand-by state.
FIG. 20
is an exploded perspective view that shows an essential portion of the rotary-lever switch in a state where the push-button switch is being pressed.
FIG. 21
is an exploded perspective view that shows an essential portion of the rotary-lever switch in a pushed-down state.
FIG. 22
is a longitudinal cross-sectional side view that shows the rotary-lever switch in a pushed-down state.
FIG. 23
is a longitudinal cross-sectional front view that shows the rotary-lever switch in a pushed-down state.
FIG. 24
is an explanatory drawing of operations that shows an initial position of a movable member.
FIG. 25
is an explanatory drawing of operations that shows a position of the movable member immediately before a reversing process.
FIG. 26
is an explanatory drawing of operations that shows a shifted state of the movable member after the reversing process.
FIG. 27
is a perspective view that shows an external appearance of another push-button switch.
FIG. 28
is a perspective development that shows another push-button switch.
FIG. 29
is a perspective view that shows a housing of another push-button switch.
FIG. 30
is an enlarged perspective view that shows a cover of another push-button switch.
FIG. 31
is an enlarged perspective view that shows another push-button switch.
FIG. 32
is an exploded perspective view that shows an essential portion of a sealing structure of another push-button switch.
FIG. 33
is a perspective view of another housing when viewed from diagonally below.
FIG. 34
is a perspective view that shows external appearances of a movable member and a fixed terminal of another push-button switch.
FIG. 35
is a longitudinal cross-sectional side view that shows another push-button in a push-down stand-by state.
FIG. 36
is a longitudinal cross-sectional front view that shows another push-button in a push-down stand-by state.
FIG. 37
is a longitudinal cross-sectional front view that shows a switching operation state of a normally-closed contact structure.
FIG. 38
is a longitudinal cross-sectional front view that shows a switching operation state of a normally-opened contact structure.
FIG. 39
is a longitudinal cross-sectional front view that shows a switching operation state of a normally-closed and normally-opened contact structure.
FIG. 40
is a perspective view that shows external appearances of a movable member and a fixed terminal that are used in the normally-closed contact structure.
FIG. 41
is a perspective view that shows external appearances of a movable member and a fixed terminal that are used in the normally-opened contact structure.
FIG. 42
is a perspective view that shows an external appearance of a housing that is used in another rotary-lever switch.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the figures, the following description will discuss embodiments of the present invention.
First Exemplary Embodiment
The figures show push-button switches to be used in a door switch of a refrigerator. In
FIGS. 1 and 2
, the push-button switch
11
comprises a housing
12
, a cover
13
, a push-button
14
, a restoring spring
15
, three fixed terminals
16
to
18
and a movable member
19
that are integrally assembled.
The housing
12
has a hollow section inside thereof in which the above-mentioned constituent parts are assembled, and this hollow section is sealed with a cover
13
, which will be described later.
FIG. 3
shows the cover
13
, and the cover
13
is inserted through a side face opening
12
a
(see
FIG. 2
) of the housing
12
, and attached thereto, and partition members
13
a
, which individually divide fixed terminals
16
to
18
and a movable member
19
, which will be described later, and support these, are installed on the inner face of the cover.
Moreover, a shaft support unit
13
b
, which is designed so as to be commonly used for a rotary-lever switch having a different type in specifications, is placed on one side of the upper portion of the cover
13
so that this cover
13
of one type is commonly used for both of the switch of the push-button type and the switch of the rotary lever type.
FIG. 4
shows a push button
14
, and this push button
14
has an upper portion side that is extended long in the vertical direction as a pressing face
14
a
, and a pair of come-off stopping protrusions
14
b
are formed on both of the side faces of the lower portion so as to stick out therefrom. This push button
14
is inserted into a cylinder section
12
b
of the housing
12
from below so as to slide in the vertical direction with the cylinder section
12
b
serving as a guide, so that the pressing face
14
a
of the push button
14
sticks upward in a pressable state with a pressing force of a restoring spring
15
, which will be described later, being applied thereto. In this case, the come-off stopping protrusions
14
b
are engaged by engaging units inside the housing, not shown, so that the push button
14
is supported in the housing
12
so as not to come off.
Moreover, a tilt protrusion
14
c
is placed on one side of the lower portion of this push button
14
so that this tilt protrusion
14
c
is allowed to contact a movable member
19
, which will be described later, so as to carry out a switching operation.
The above-mentioned restoring spring
15
is made of a coil spring with its upper end being inserted into a lower-face concave section
14
d
(see
FIG. 7
) of the push button
14
, while its lower end is allowed to elastically press a spring mount
13
c
formed on the lower face of the cover
13
, so that it is housed and supported in the housing
12
in a compressable state in the vertical direction so as to press the push button
14
. In the drawing, reference numeral
12
c
is a terminal connecting outlet.
FIG. 5
shows three fixed terminals
16
to
18
and one movable member
19
that are contact constituent members, and the respective fixed terminals
16
to
18
, each independently formed into a long, thin flat-plate shape by a conductive metal plate, are placed in three rows in parallel with each other, and a first fixing terminal
17
is placed in an upper position sandwiching the common fixed terminal
16
at the intermediate position and a second fixing terminal
18
is placed in a lower position of the housing
12
integrally in parallel with each other, with the common fixing terminal
16
having a fixed fulcrum
16
a
that is formed on the plane face of the end portion in a manner so as to protrude in a chevron. Moreover, a small first fixing contact portion
17
a
having a semi-spherical shape is attached to the plane face of the end portion of the first fixing terminal
17
that is placed on the upper position, and a small second fixing contact portion
18
a
having a semi-spherical shape is attached to the plane face of the end portion of the second fixing terminal
18
that is placed on the lower position. In this case, since the first fixing terminal
17
and the second fixing terminal
18
have the same shape and the same functions, these are commonly formed by the same part.
Moreover, in addition to respective fixed contact portions
17
a
,
18
a
of the first fixed terminal
17
and the second fixed terminal
18
that are placed as different parts, the end of each of the fixed terminals
17
,
18
is formed in a manner so as to stick out as a sticking-out contact, and these may be formed by using the same parts.
The movable member
19
is formed in a long bent U shape by using a metal plate having a conductive spring property, and, of the two members
19
A,
19
B having this bent portion as an apex, a tilt-movement fulcrum
19
a
that serves as a concave section relating to the protruding fixed fulcrum
16
a
is formed in the tip of the common fixed terminal
16
on one member side
19
A, and a first movable contact portion
19
b
that sticks out toward the fixed contact side is formed on the upper portion of the tilt-movement fulcrum
19
a
, while a second movable contact portion
19
c
that sticks out toward to the fixed terminal side is formed on the lower portion of the tilt-movement fulcrum
19
a
. In this case also, the respective movable contact portions
19
b
,
19
c
are not limited to the protruding shape, and may be formed by attaching contact-use separated parts thereto.
Here, the tilt-movement fulcrum
19
a
of the movable member
19
and the fixed fulcrum
16
a
of the common fixed terminal
16
are engaged as the concave and convex portions, and supported in a manner so as to freely tilt and move. In this case, the other member side
19
B of the movable member
19
is pressed by a tilt protrusion
14
c
of the push button
14
so as to be pressed toward one member side
19
A so that the contact portions with the fixed terminal side are in a contacted state. Thus, upon a switching operation, when the push button
14
and the tilt protrusion
14
c
integrally formed are vertically moved to exceed the position of the tilt fulcrum
19
a
, the pressing force exerted on the upper portion of the movable member is switched to a pressing force exerted on the lower portion of the movable member, and based upon this force, the movable member
19
is allowed to reverse in a see-saw fashion on the tilt-movement fulcrum
19
a
so that the contacts are switched. For this reason, upon a switching operation, the movable member
19
is allowed to tilt and move, and pressed so that either of the movable contact portions
19
b
,
19
c
is pressed to contact the fixed contact portion
17
a
,
18
a
of the opposing fixed terminals
17
,
18
, thereby allowing electrical conduction. Moreover, when the pressing operation of the push button
14
is released, the movable member
19
is allowed to carry out a reverse operation in an opposite manner with the tilt-movement fulcrum
19
a
serving as the tilt-movement fulcrum, thereby returning to the original state of the contacts.
Moreover, with respect to the U-shaped movable member
19
, a sliding protrusion
19
d
, which sticks out with an elongated semi-circular shape in the length direction in the center portion of the outer face of the other member
19
B, is formed thereon, and the tilt protrusion
14
c
of the push button
14
is allowed to contact the sliding protrusion
19
d
along the length direction thereof.
In this case, since the sliding protrusion
19
d
is attached to the movable member
19
so that it is allowed to make not a face contact, but a point contact with the tilt protrusion
14
c
of the push button
14
at the time of a switching operation so that the mutual members are less susceptible to abrasions, thereby making it possible to provide a longer service life as well as smooth movements.
Moreover, the lower end of the other member
19
B is bent inward into an elbowed shape so as to form an elbowed-shaped bent portion
19
e
. This elbowed-shaped bent portion
19
e
is designed so that, even when a push-in force of the push button
14
is exerted, the apex
19
f
of the sliding protrusion
19
d
on the elbowed-shaped bent portion
19
e
always serves as a contact point; therefore, it is possible to provide a stable contacting force in addition to the elastic function of the movable contact member having a U shape (see explanations of
FIGS. 24
to
26
, which will be given later).
In the push-button switch
11
having the above-mentioned arrangement, in a state in which the push button
14
is not pressed while the door is open, as shown in
FIGS. 6
to
8
, the other member
19
B of the upper portion of the movable member is pressed by the tilt protrusion
14
c
of the push button so that the tilt-movement fulcrum
19
a
of the movable member
19
is supported by the fixed fulcrum
16
a
of the common fixed terminal
16
, and is always maintained in a contact state, while the first movable contact portion
19
b
on the upper portion of the movable member is allowed to contact the first fixed contact portion
17
a
of the first fixed terminal
17
so that the common fixed terminal
16
and the first fixed terminal
17
are maintained in a conductive state through the movable member
19
.
Next, when the push button
14
is operated and pressed as shown in
FIG. 9
, the push button
14
is shifted downward straightly against a pressing force of the restoring spring
15
so that the upper portion of the push button
14
is pushed into the housing
12
.
At this time, the tilt protrusion
14
c
of the push button
14
is allowed to advance while sliding along the other member
19
B of the movable member
19
having a spring property, and when this passes through the position of the tilt-movement fulcrum
19
a
of the movable member
19
, the movable member
19
is reversed in a see-saw fashion on the tilt-movement fulcrum
19
a
because of an elastic force holding property of the U shape, as shown in
FIGS. 10
to
12
, with the result that the first movable contact portion
19
b
, which has been in a conductive state, is separated from the first fixed contact portion
17
a
to become nonconductive, while, instead of this, the second movable contact portion
19
c
is allowed to contact the second fixed contact portion
18
a
so that the common fixed terminal
16
and the second fixed terminal
18
are set in a conductive state.
When the movable member
19
is reversed, the movable member itself is energetically reversed instantaneously due to a snapping operation resulting from a repulsive force of the U-shaped plate spring member so that it is possible to eliminate the generation of an arc and also prevent the generation of an oxide film. Thus, it becomes possible to provide a stable contact performance with high reliability.
When the push button
14
is further pushed down, the lower end of the push button
14
comes into contact with the bottom face of the cover
13
, and stopped. When the external force of the push button
14
is released from this pushed-down state, the push button
14
is allowed to retreat to the original pushed-down stand-by position by receiving a restoring force of the restoring spring
15
, and the movable member
19
is also reversed to return to the original position. Thus, the contact portions carry out reverse operations in a manner opposite to the above-mentioned movements, to return to the initial state, thereby carrying out a switching operation between the contacts.
Moreover, when the tilt length
14
g
(see
FIG. 12
) of the tilt protrusion
14
c
of the push button
14
that is allowed to contact the sliding protrusion
19
d
of the movable member
19
is made longer, it is possible to obtain a longer push-down stroke with respect to the movable member
19
, and consequently to improve the contact stability to the movable member
19
.
Here, the supporting structure which allows the movable member
19
to be reversed in a see-saw fashion is preferably designed so that one of the tilt-movement fulcrum
19
a
on the movable member
19
side and the fixed fulcrum
16
a
on the common fixed terminal
16
side for receiving this is formed as a concave section with the other portion being formed as a convex portion; thus, it is possible to provide a stable tilt-moving function by using a simple structure. In the above-mentioned example, the convex portion is formed on the common fixed terminal-
16
side with the concave section being formed on the movable member
19
side. However, the present invention is not intended to be limited by this arrangement.
Moreover, with respect to the convex shape of the fixed fulcrum
16
a
, one portion of the metal flat plate of the common fixed terminal
16
is partially formed into a convex shape to provide this. However, in the same manner, as shown in
FIG. 13A
, the entire upper side of the flat plate tip portion of the common fixed terminal
131
may be formed so as to protrude to provide a fixed fulcrum
132
, or as shown in
FIG. 13B
, one portion of the flat plate tip portion of the common fixed terminal
133
may be partially formed so as to stick out to provide a fixed fulcrum
134
.
In this manner, since the push button switch
11
has a contact switching mechanism having a see-saw structure which reverses the movable member
19
in response to a switching operation, the movable member itself is allowed to serve as a dual purpose part that has a contact function as its inherent function of the movable member and also has a restoring spring function; thus, it is possible to reduce the number of parts and the number of assembling processes, and the result simplified inner structure makes it possible to cut costs and save space, and consequently to miniaturize the device.
In particular, upon assembling the device into the housing
12
, a plurality of fixed terminals
16
to
18
are placed in the housing in parallel with each other so that no wasteful layout space is required inside the housing and they are attached efficiently in a well-aligned manner.
Moreover, with respect to the movable contact member
19
, it is formed into a U shape so as to have a small folded shape so that it is suitable for miniaturizing the device, and the two members, placed with the bent portion of the U shape serving as an apex, are allowed to elastically shift to provide sufficient elasticity so that it is possible to provide an appropriate spring function although it has a small size. Moreover, the movable contact member
19
is placed face to face with the respective fixed terminals
16
to
18
so as to contact therewith in a direction orthogonal to the aligned direction of the fixed terminals
16
to
18
. Therefore, it is possible to provide an efficient layout arrangement in the same manner as an integral layout structure of the contact portion.
Furthermore, since the tilt protrusion
14
c
of the push button
14
is placed in contact with the outer face on the other member
19
B of the U shape of the movable contact member
19
in the length direction thereof, the push button
14
is allowed to contact the other member
19
B with a long length in the length direction thereof. Therefore, it becomes possible to obtain a sufficiently long operation stroke of the push button. In this manner, since it is possible to obtain the long operation stroke at the time of a switching operation, the device becomes less susceptible to adverse effects due to deviations in the attaching precision of the switch, when the switching area of the contacts is set within the range of the operation stroke. For this reason, it is possible to ensure on-off operations by eliminating the insufficient stroke, and it is also possible to prevent the switching parts from being damaged by accepting an excessive stroke.
Second Exemplary Embodiment
The following description will discuss a case in which, instead of the push button switch
11
, a rotary-lever switch is used as a door switch of a refrigerator, in the same manner.
In
FIGS. 14 and 15
, the rotary-lever switch
141
comprises a housing
142
, a cover
143
, a rotary lever
144
, a restoring spring
145
, three fixed terminals
146
to
148
and a movable member
149
that are integrally structured.
The housing
142
has a hollow section inside thereof in which the above-mentioned constituent parts are assembled, and this hollow section is sealed with a cover
143
, which will be described later.
The cover
143
, which is the same as the cover
13
shown in
FIG. 3
, is inserted through a side face opening
142
a
of the housing
142
, and integrally attached thereto, in the same manner as push button switch
11
.
FIG. 16
shows the rotary lever
144
, and the rotary lever
144
has an arc shape in which a lever depressing member
144
a
is extended and placed diagonally upward along its tilted upper face, and a support shaft
144
b
is placed on both of the side faces in the center angle portion of the arc shape on the lower portion, and one portion of the support shaft
144
b
is supported by a shaft supporting portion
13
b
(see
FIG. 3
) formed on the inner side face of the cover
143
, while the other portion of the support shaft
144
b
is supported by a shaft supporting hole
142
c
formed as an opening on the inner side face of the housing
142
. Thus, the rotary lever
144
is attached to the housing
142
so as to freely rotate on these shaft supporting portions serving as the rotation base points.
The rotary lever
144
is inserted to a lever attaching opening
142
b
of the housing
142
from above, and is supported with a lever pressing member
144
a
that serves as a pressing face of the rotary lever
144
sticking out upward so as to be pressed down, while receiving a pressing force of a restoring spring
145
, which will be described later, and when the lever pressing member
144
a
that is extended long diagonally upward is subjected to an external force horizontally, the rotary lever
144
is allowed to rotate on the support shaft
144
b
sticking out on both of the sides.
Moreover, a semi-circular sliding protrusion
144
c
is formed on one side face on the lower portion of the rotary lever
144
in a manner so as to stick out, and this semi-circular sliding protrusion
144
c
is allowed to contact a movable member
147
having the same structure as the movable member
19
that has been described in
FIG. 5
so that a switching operation is carried out.
In this case, the entire portion of the semi-circular sliding protrusion
144
c
is formed into a long, thin semi-circular shape in a manner so as to stick out along the rotation direction with the support shaft
144
b
of the lever
144
serving as the rotation base point, and its contact portion is allowed to stick out in a crescent form in its cross section with the contact face being in point-contact therewith so as to slide thereon. Therefore, the two members become less susceptible to mutual abrasions, thereby making it possible to provide smoother movements.
Moreover, respective split grooves
144
d
,
144
e
, which enable expansion and contraction in the thickness direction so as to improve the attaching property of the support shaft
144
b
, are formed in the lower face of the lever
144
.
The above-mentioned restoring spring
145
is made by a coil spring, and this restoring spring
145
is inserted through a spring support shaft
142
d
that sticks out horizontally inside the housing
142
, and supported by this, and one end of the restoring spring
145
is secured to the housing
142
, with the other end being engaged with and secured to the lower face of the arc shape of the rotary lever
144
so as to be attached thereto. Thus, by using the pressing force of the spring
145
, the rotary lever
144
allows its lever pressing member
144
a
to stick out from the upper face of the housing
142
so that the rotary lever
144
is pressed so as to stick out upward from the upper face of the housing
142
in a manner so as to be pressed down.
When an external force is applied to the lever pressing member
144
a
placed thereon so as to carry out a switching operation, the rotary lever
144
is allowed to rotate downward so as to switch the contacts placed inside thereof.
The above-mentioned three fixed terminals
146
to
148
and one movable member
149
serving as contact constituent parts have the same structures as those fixed terminals
16
to
18
and movable member
19
that have been described in
FIG. 5
, and the common fixed terminal
146
has a fixed fulcrum
146
a
, the first fixed terminal
147
has a first fixed contact
147
a
and the second fixed terminal
148
has a second fixed contact
148
a
. Moreover, the movable member
149
has a tilt-movement fulcrum
149
a
, a first movable contact
149
b
and a second movable contact
149
c
that are placed on one member side
149
A of a U shape.
Therefore, since it has the same contact structure as the above-mentioned push-button switch
11
, a switching operation is carried out by using the same switching processes, and since it has the same parts, it can be used as the commonly-used part. Moreover, a fixed terminal shown in
FIG. 13
, which has the same contact switching structure with a partially improved portion, may be applied in the same manner. In this manner, since the switching structure of the contacts and its functions and effects are the same as those described in the above-mentioned embodiment, the description thereof is omitted.
In the rotary-lever switch
141
having the above-mentioned arrangement, when the rotary lever
144
is not pressed, the other member side
149
B of the upper portion of the movable member is pressed by the semi-circular shaped sliding protrusion
144
c
of the rotary lever so that, as shown in
FIGS. 17
to
19
, the tilt-movement fulcrum
149
a
of the movable member
149
is supported by the fixed fulcrum
146
a
of the common fixed terminal
146
and always maintained in a contact state, while the first movable contact
149
b
of the upper portion of the movable member is allowed to contact the first fixed contact
147
a
of the first fixed terminal
147
so that the common fixed terminal
146
and the first fixed terminal
147
are maintained in a conductive state through the movable member
149
.
Next, as shown in
FIG. 20
, when the rotary lever
144
is pressed by an external force applied horizontally, the rotary lever
144
is allowed to rotate downward against the pressing force of the restoring spring
145
, the entire portion of the rotary lever
144
is pushed into the housing
142
.
In this case, the semi-circular sliding protrusion
144
c
of the rotary lever
144
is allowed to slide and advance along the other member side
149
B of the movable member
149
having a spring property, and when it passes through the position of the tilt-movement fulcrum
149
a
of the movable member
149
, it is reversed in a see-saw fashion due to the elastic force holding property of the U shape on the tilt-movement fulcrum
149
a
as shown in
FIGS. 21
to
23
so that the first movable contact
149
b
, which has been in the conductive state, is separated from the first fixed contact
147
a
to become nonconductive, and instead of this, the second movable contact
149
c
comes into contact with the second fixed contact
148
a
so that the common fixed terminal
146
and the second fixed terminal
148
are set to a conductive state.
When the movable member
149
is reversed, the movable member itself is energetically reversed instantaneously due to a snapping operation resulting from a repulsive force of the U-shaped plate spring member so that it is possible to eliminate the generation of an arc and also prevent the generation of an oxide film on the contact faces. Thus, it becomes possible to provide a stable contact performance with high reliability.
When the rotary lever
144
is further pushed in so that the lever pressing member
144
a
of the rotary lever
144
becomes flush with the upper face of the housing, the rotation is stopped. When the external force is released from the rotary lever
144
in this pushed-down state, the rotary lever
144
is allowed to retreat to the original push-down stand-by position by receiving a restoring force of the restoring spring
145
, and the movable member
149
is also reversed to return to the original position. Thus, the contact portions carry out reverse operations in a manner opposite to the above-mentioned movements, to return to the initial state, thereby carrying out a switching operation between the contacts.
Here, referring to operation explanatory drawings of
FIGS. 24
to
26
, the following description will discuss the contacting principle and contacting function of the movable member
19
of the aforementioned push-button switch
11
in its movable shifting processes.
FIG. 24
shows the initial position of the movable member
19
in its push-down stand-by state, a contacting force, exerted on portions between the movable contacts
19
b
,
19
c
and fixed contacts
17
a
,
18
a
that are allowed to contact each other, and a contact force, exerted on portions between the movable member
19
and the common fixed terminal
16
, are determined by the strength of a force (when the force is analyzed, a force W
0
in the horizontal direction, an upward force μN, a downward force F
0
and a repulsive force N are generated) that is varied in cooperation with the movement of the tilt protrusion
14
c
that is placed on the lower portion of the push button
14
and integrally moved vertically, and that is generated when the other member side
19
B of the movable member
19
that is in contact with the tilt protrusion
14
c
is elastically shifted and deformed in the compressing direction (inward), and the distances from the positions at which the force in the horizontal direction is exerted on mutual contact portions of the upper and lower movable contacts
19
b
,
19
c
and the upper and lower fixed contacts
17
a
,
18
a
and the movable member
19
and the common fixed terminal
16
.
In the case when the tilt protrusion
14
c
with the push button being not pressed is in the push-down stand-by initial position, with respect to the position at which the force W
0
in the virtually horizontal direction is exerted, it is set at such a position that the force is exerted between the normally closed contacts
17
a
,
19
b
and the tilt-movement fulcrum
19
a
and provides a uniform contact force that is suitable for the contact between the contact points. At this time, supposing that:
R
1
: contact force between contact points of the tilt-movement fulcrum
19
a
and the fixed fulcrum
16
a;
R
2
: contact force between contact points of the first movable contact
19
b
and the first fixed contact
17
a;
W
0
: force that is exerted virtually in the horizontal direction;
L
1
: distance from the tilt-movement fulcrum
19
a
to the position at which the force W
0
in the horizontal direction is exerted; and
L
2
: distance from the first movable contact
19
b
to the position at which the force W
0
in the horizontal direction is exerted,
the contact forces R
1
and R
2
are found by the following equations:
R
1
=
W
0
·(
L
2
/
L
1
+
L
2
)
R
2
=
W
0
·(
L
1
/
L
1
+
L
2
)
FIG. 25
shows a state in which the tilt protrusion
14
c
is moved downward in response to the push button that has been pressed, and in the middle of the descent, the movable member
19
is shifted immediately before the reversion, and the tilt protrusion
14
c
gradually presses the other member side
19
B of the movable member
19
so that the contact force between the side of the fixed contacts
17
a
,
18
a
and the movable member
19
side is increased. At this time, the position of the movable member
19
immediately before the reversion at the time when the force W
1
exerted on the other member side
19
B of the movable member
19
has reached the tilt-movement fulcrum
19
a
is indicated.
FIG. 26
shows an operation limit position at which the tilt protrusion
14
c
has been shifted to the lowest position, which corresponds to the completion of the pressing operation of the push button, and even in this operation limit position, the force W
2
, given to movable member
19
, is exerted between the normally-closed contact portions
18
a
,
19
c
and the tilt fulcrum
19
a
because of the formation of the elbowed-shaped bent portion
19
e
so that it is possible to obtain a uniform contact force that is suitable for contact between the contact points. In this case, supposing that:
R
3
: contact force between contact points of the tilt-movement fulcrum
19
a
and the fixed fulcrum
16
a;
R
4
: contact force between contact points of the second movable contact
19
c
and the second fixed contact
18
a;
W
2
: force that is exerted virtually in the horizontal direction;
L
3
: distance from the tilt-movement fulcrum
19
a
to the position at which the force W
2
in the horizontal direction is exerted; and
L
4
: distance from the second movable contact
19
c
to the position at which the force W
2
in the horizontal direction is exerted,
the contact forces R
3
and R
4
are found by the following equations:
R
3
=
W
2
·(
L
4
/
L
3
+
L
4
)
R
4
=
W
2
·(
L
3
/
L
3
+
L
4
)
Moreover, the contact area between the tilt protrusion
14
c
and the movable member
19
is determined, and the elbowed-shaped bent portion
19
e
, formed by bending the lower end of the other member side
19
B of the movable member
19
inward, is provided so as to limit the length of the contact area, thereby making it possible to ensure a uniform contact force suitable for the contact between the contact points. Consequently, even when switching operations that make the movable member
19
repeatedly reversed in a see-saw fashion are carried out, it is possible to always exert a uniform, stable contact force on the movable member
19
.
Third Exemplary Embodiment
FIGS. 27 and 28
show another example of push-button switch
271
which is used as a door switch of a refrigerator. The push-button switch
271
has a housing
272
which is installed and that can be commonly applied to push-button switches of several kinds, a cover
273
, a push-button switch
274
, a restoring spring
275
, three fixed terminals
276
to
278
and a movable member
279
that are integrally assembled into one unit.
FIG. 29
shows the housing
272
, and the housing
272
has a hollow section inside thereof in which the above-mentioned constituent parts are assembled, and the push-button
274
, the restoring spring
275
, the three fixed terminals
276
to
278
and the movable member
279
are assembled therein through one side face opening
272
a
of this hollow section, and this one side face opening
272
a
is sealed with a cover
273
, which will be described later.
Moreover, a cylinder section
272
b
which penetrates vertically is formed on the upper face of the housing, and the push-button
274
is attached through this so as to freely slide vertically, with the restoring spring
275
being housed in a space between the cylinder and the push-button
274
in a compressed state. Moreover, a movable-member attaching unit
272
c
for holding the movable member
279
is placed at a position adjacent to the inner side of the push button
274
, and fixed terminal attaching units
272
d
that have triple sections that are divided in vertical direction and aligned side by side and the terminal connecting opening
272
e
thereof are placed at a position adjacent to the movable member
279
.
FIG. 30
shows the cover
273
, and the cover
273
is inserted through one side face opening
272
a
of the housing
272
, and attached thereto, and partition members
273
a
, which individually separates and supports the fixed terminals
276
to
278
and the movable member
279
, which will be described later, are placed on the inner face of the cover
273
.
Here, a shaft-support unit
273
b
, which has been designed so as to be commonly used with a rotary-lever switch having a different specification type, is placed on one side of the upper portion of the cover
273
so that this cover
273
of one kind can be used for both of a switch of the push-button type and a switch of the rotary lever type switch.
FIG. 31
shows the push button
274
, and in this push button
274
, a tip portion of a cylinder body that extends long in the vertical direction is set at a pressing face
274
a
, and a stopping block
274
b
is placed on the lower portion. The push button
274
is inserted into the cylinder section
272
b
of the housing
272
from below, and attached thereto in a manner so as to freely slide vertically with the cylinder section
272
b
serving as a guide. Thus, it is supported with the pressing face
274
a
of the push-button
274
sticking upward so as to be pressed by receiving a pressing force of the restoring spring
275
, which will be described later. In this case, as shown in
FIGS. 32 and 33
, the stopping block
274
b
of the push-button
274
is engaged by an engaging stop face
272
f
inside the housing
272
so that the push-button
274
is integrally supported by the housing
272
so as not to come off.
In this case, as shown in
FIG. 31
, in order to improve the water tightness between sliding faces of the push-button
274
and the housing
272
, a tapered face
274
d
is formed on the peripheral face of the lower portion of the cylinder of the push-button
274
. With this arrangement, when it is in a press-down stand-by state while assembled in the housing
272
, the tapered face
274
d
is allowed to press and contact the peripheral edge portion
272
g
of the opening of the cylinder section
272
b
of the housing by the pressing force of the restoring spring
275
to form a temporary watertight structure.
In this manner, it is possible to form the simplified watertight structure simply by forming the tapered face
274
d
, and consequently to prevent water from invading into the housing from the push-button section. For this reason, it is possible to provide a watertight structure without the necessity of any sealing member such as rubber, and also to desirably select the attaching direction of the door switch since there is no water invasion into the housing.
Additionally, a ring-shaped protruding portion (not shown) may be formed on the face of the stopping block
274
b
of the push-button
274
so that this protruding portion is made in contact with the engaging stop face
272
f
inside the housing
272
so as to form a simplified watertight structure.
Moreover, a tilt protrusion
274
c
is formed on one side of the lower portion of the push-button
274
in a manner so as to stick out, and this tilt protrusion
274
c
is allowed to-contact the movable member
279
, which will be described later, so as to carry out a switching operation.
The above-mentioned restoring spring
275
is made of a coil spring, and the upper end is inserted into the lower-face concave section
274
d
(see
FIG. 35
) of the push-button
274
with the lower end being allowed to elastically press a spring mount
273
c
formed on the lower face of the cover
273
. Thus, it is housed and supported in a manner so as to be compressed vertically with the push-button
274
being pressed and supported in the housing
272
so as to be pressed.
FIG. 34
shows three fixed terminals
276
to
278
and one movable member
279
serving as contact constituent parts, and the respective fixed terminals
276
to
278
, which are formed by a conductive metal plate having a long, thin flat-plate shape, are independently placed in three rows in parallel with each other, and a first fixed terminal
277
is formed on the upper position with a second fixed terminal
278
being integrally attached to the housing
272
on the lower position in parallel therewith, in a manner so as to sandwich the common fixed terminal
276
located in the intermediate position. Thus, the common fixed terminal
276
has a fixed fulcrum
276
a
that is formed at its tip, and sticks out with a chevron.
Moreover, a small first fixed contact
277
a
having a rectangular parallelepiped shape is attached to the tip flat face of the first fixed terminal
277
that is placed on the upper position through a caulking and securing process, and in the same manner, a small second fixed contact
278
a
is attached to the tip flat face of the second fixed terminal
278
that is placed on the lower side through a caulking and securing process. In this case, since the first fixed terminal
277
and the second fixed terminal
278
have the same shape and the same functions, the same part may be commonly used as these.
Moreover, upon attaching these terminals, positioning holes
276
b
to
278
b
formed in the center portions of the respective fixed terminals
276
to
278
are fitted to positioning pins
272
h
of the housing
272
so as to be attached to predetermined positions accurately.
The movable member
279
is formed in a long bent U shape by using a metal plate having a conductive spring property, and, of the two members
279
A,
279
B having this bent portion as an apex, a tilt-movement fulcrum
279
a
that serves as a concave section relating to the protruding fixed fulcrum
276
a
that sticks out at the tip of the common fixed terminal
276
is formed at an intermediate position of the one member side
279
A in the length direction, and a first movable contact
279
b
which sticks out toward the fixed contact side is attached to the upper side of this tilt-movement fulcrum
279
a
through a caulking and securing process, while a second movable contact
279
c
which sticks out toward the fixed contact side is attached to the lower side of the tilt-movement fulcrum
279
a
through a caulking and securing process.
Here, the tilt-movement fulcrum
279
a
of the movable member
279
and the fixed fulcrum
276
a
of the common fixed terminal
276
that opposes to this are engaged as the concave and convex portions so that the movable member
279
is supported in a manner so as to freely tilt and move. In this case, the other member side
279
B of the movable member
279
is pressed by a tilt protrusion
274
c
of the push button
274
so as to press one member side
279
A so that the contact portions with the fixed terminal side are in a contacted state. Thus, upon a switching operation, when these are moved vertically in cooperation with the movement of the tilt protrusion
274
c
that sticks out toward the lower portion of the push-button
274
, and when the tilt protrusion
274
c
exceeds the position of the tilt-movement fulcrum
279
a
, switching is made from a pressing force applied to the upper side of the movable member to a pressing force to be applied to the lower side of the movable member, and in response to this switching, the movable member
279
is reversed in a see-saw fashion on the tilt-movement fulcrum
279
a
so that the contacts are switched.
For this reason, during the switching operation, the movable member
279
is tilted and moved so that either of the movable contacts
279
b
,
279
c
is allowed to contact and press the opposing one of the fixed contacts
277
a
,
278
a
on the fixed terminals
277
,
278
, thereby allowing electrical conduction. Moreover, when the pressing operation of the push button
274
is released, the movable member
279
is allowed to carry out a reverse operation in a see-saw fashion in an opposite manner on the tilt-movement fulcrum
279
a
, thereby returning to the original state of the contacts.
Moreover, with respect to the U-shaped movable member
279
, a sliding protrusion
279
d
, which sticks out with an elongated semi-circular shape in the length direction in the center portion of the outer face of the other member
279
B, is formed thereon, and the tilt protrusion
274
c
of the push button is allowed to always contact the sliding protrusion
279
d
along the length direction thereof.
In this case, since the sliding protrusion
279
d
is attached to the movable member
279
so that it is allowed to make not a face contact, but a point contact with the tilt protrusion
274
c
of the push button at the time of a switching operation so that the mutual members are less susceptible to abrasions, thereby making it possible to provide a longer service life as well as smooth movements.
Moreover, the lower end of the other member
279
B is bent inward into an elbowed shape so as to form an elbowed-shaped bent portion
279
e
. This elbowed-shaped bent portion
279
e
is designed so that, even when a push-in force of the push button
274
is exerted, the apex
279
f
of the sliding protrusion
279
d
on the elbowed-shaped bent portion
279
e
always serves as a contact point. Therefore, it is possible to provide a stable contacting force in addition to the elastic function of the movable contact member having a U shape.
In the push-button switch
271
having the above-mentioned arrangement, in a state in which the push button
274
is not pressed while the door is open, as shown in
FIGS. 35 and 36
, the other member
279
B of the upper portion of the movable member is pressed by the tilt protrusion
274
c
of the push button so that the tilt-movement fulcrum
279
a
of the-movable member
279
is supported by the fixed fulcrum
276
a
of the common fixed terminal
276
, and is always maintained in a contact state, while the first movable contact portion
279
b
on the upper portion of the movable member is allowed to contact the first fixed contact portion
277
a
of the first fixed terminal
277
so that the common fixed terminal
276
and the first fixed terminal
277
are maintained in a conductive state through the movable member
279
.
Next, when the push button
274
is operated and pressed, the push button
274
is shifted downward straightly against a pressing force of the restoring spring
275
so that the upper portion of the push button
274
is pushed into the housing
272
.
At this time, the tilt protrusion
274
c
of the-push button
274
and the movable member
279
are moved in the same manner as described in
FIGS. 9
to
12
in the first embodiment, the figures thereof are omitted.
The tilt protrusion
274
c
, which is shifted downward upon pressing the push-button, is allowed to advance while sliding along the other member
279
B of the movable member
279
having a spring property, and when this passes through the position of the tilt-movement fulcrum
279
a
of the movable member
279
, the movable member
279
is reversed in a see-saw fashion on the tilt-movement fulcrum
279
a
because of an elastic force holding property of the U shape, with the result that the first movable contact portion
279
b
, which has been in a conductive state, is separated from the first fixed contact portion
277
a
to become nonconductive, while, instead of this, the second movable contact portion
279
c
is allowed to contact the second fixed contact portion
278
a
so that the common fixed terminal
276
and the second fixed terminal
278
are set in a conductive state.
When the movable member
279
is reversed, the movable member itself is energetically reversed instantaneously due to a snapping operation resulting from a repulsive force of the U-shaped plate spring member so that it is possible to eliminate the generation of an arc and also prevent the generation of an oxide film. Thus, it becomes possible to provide a stable contact performance with high reliability.
When the push button
274
is further pushed down, the lower end of the push button
274
comes into contact with the bottom face of the cover
273
, and stopped. When the external force of the push button
274
is released from this pushed-down state, the push button
274
is allowed to retreat to the original pushed-down stand-by position by receiving a restoring force of the restoring spring
275
, and the movable member
279
is also reversed to return to the original position. Thus, the contact portions carry out reverse operations in a manner opposite to the above-mentioned movements, to return to the initial state, thereby carrying out a switching operation between the contacts.
Moreover, when the tilt length
274
g
(see
FIG. 36
) of the tilt protrusion
274
c
of the push button
274
that is allowed to contact the sliding protrusion
279
d
of the movable member
279
is made longer, it is possible to obtain a longer push-down stroke with respect to the movable member
279
, and consequently to improve the contact stability to the movable member
279
.
Here, the supporting structure which allows the movable member
279
to be reversed in a see-saw fashion is preferably designed so that one of the tilt-movement fulcrum
279
a
on the movable member
279
side and the fixed fulcrum
276
a
on the common fixed terminal
276
side for receiving this is formed as a concave section with the other portion being formed as a convex portion. Thus, it is possible to provide a stable tilt-moving function by using a simple structure.
Moreover, excessive tilt-movement regulating protrusions
272
i
(see FIG.
33
), which regulate the movable member
279
from tilting and moving excessively, are respectively formed on the inner wall face of the housing opposing to the upper and lower fixed contacts
277
a
,
278
a.
In the case when the first movable contact
279
b
and the first fixed contact
277
a
on the upper side, or the second movable contact
279
c
and the second fixed contact
278
a
on the lower side, are removed to form a switch having a single-pole single-throw type contact structure, the contact parts on the unused side are preliminarily omitted. Therefore, these excessive tilt-movement regulating protrusions
272
i
are formed so that, even when spaces are formed in the corresponding portions, the excessive tilt-movement regulating protrusions
272
i
regulate excessive tilt-movements of the movable member
279
at the space positions so as to maintain an appropriate tilt-movement state.
Thus, the formation of these excessive tilt-movement regulating protrusions
272
i
makes it possible to regulate the movable member
279
that tilts and moves in a see-saw fashion from making excessive tilt-movements by the excessive tilt-movement regulating function of the protrusions
272
i
. Consequently, it becomes possible to provide a common housing
272
that can be commonly used for both of the switch of the single-pole single-throw type and the switch of the single-pole double-throw type, that is, two kinds of switches having different contact structures.
For example, as shown in
FIG. 37
, in the case when the housing
272
is applied to a push-button switch
271
A of the single-pole single-throw type as the normally-closed contact structure, the first movable contact
279
b
and the first fixed contact
277
a
, placed on the upper side, are left with the second movable contact and the second fixed contact being preliminarily omitted in the manufacturing process. Thus, the necessary constituent parts are used and assembled.
In a push-down stand-by state with the push button
274
of the push-button switch
271
A being not pressed, as shown in
FIG. 37A
, the first movable contact
279
b
and the first fixed contact
277
a
are in a normally-closed contact state in which these are normally made in contact with each other.
As shown in
FIG. 37B
, when the push button
274
is pressed in this normally-closed contact state, the movable member
279
is pressed by the push-button tilt protrusion
274
c
to be reversed in a see-saw fashion, the normally-closed contact on the upper side is switched from the closed state to the open state.
In this case, the lower portion of the movable member
279
is prevented from excessively tilting and moving at the position of the space corresponding to the removed contact portion by the excessive tilt-movement regulating protrusions
272
i
that tilt and move so as to receive and regulate the movable member
279
. Thus, it is possible to regulate the position with an appropriate tilt-movement angle.
Consequently, since the movable member
279
is regulated from excessive tilt-movements so that the movable member
279
is prevented from unstable movements such as positional deviations, it is possible to accurately maintain the balance of the contact structure, and consequently to ensure stable switching operations.
FIG. 38
shows a push-button switch
271
B of the single-pole double-throw type in which the housing
272
is applied to the normally-open contact structure, and in this case, the second movable contact
279
c
and the second fixed contact
278
a
, placed on the lower side, are left with the first movable contact and the first fixed contact being preliminarily omitted in the manufacturing process. Thus, the necessary constituent parts are used and assembled.
In a push-down stand-by state with the push button
274
of the push-button switch
271
B being not pressed, the second movable contact
279
c
and the second fixed contact
278
a
are in a normally-opened contact state in which these are normally separated from each other.
In this case, the upper portion of the movable member
279
is prevented from excessively tilting and moving at the position of the space corresponding to the removed contact portion by the excessive tilt-movement regulating protrusions
272
i
that tilt and move so as to receive and regulate the movable member
279
. Thus, it is possible to regulate the position of the movable member
279
with an appropriate tilt-movement angle.
When the push button
274
is pressed in this normally-opened contact state, the movable member
279
is pressed by the push-button tilt protrusion
274
c
to be reversed in a see-saw fashion as shown in
FIG. 38B
, and the normally-closed contact on the lower side is switched from the open state to the closed state.
FIG. 39
shows a push-button switch
271
of the single-pole double-throw type in which the housing
272
is applied to the normally-closed and normally-open contact structure, as also shown in FIG.
36
. In this case, in a push-down stand-by state with the push button being not pressed, the first movable contact
279
b
and the first fixed contact
277
a
are in a normally-closed contact state in which these are always made in contact with each other, as shown in FIG.
39
A. For example, when the upper side comes to have the closed contact state in association with the opening door of the refrigerator, the lamp for illuminating the inside thereof is turned on in accordance with the close signal on the upper side, and the output of the cooling motor is simultaneously stopped.
When the push button
274
is pressed in this normally-closed contact state, the movable member
279
is pressed by the push-button tilt protrusion
274
c
to be reversed in a see-saw fashion as shown in
FIG. 39B
, and the normally-closed contact on the upper side is switched from the closed state to the open state. Simultaneously with this switching operation, the second movable contact
279
c
and the second fixed contact
278
a
on the lower side are allowed to contact each other so that switching is made from the open state to the closed state.
In response to the closed signal on the lower side, for example, the cooling motor of the refrigerator is activated so that the lamp for illuminating the inside thereof is turned off. In this case, since the contacts are respectively located on the upper and lower sides, no space that causes excessive tilt-movements is formed in the contact portions.
FIG. 40
shows a structure that is constituted by three parts, that is, the movable member
279
, the first fixed terminal
277
and the common fixed terminal
276
of the push-button switch
271
A of the single-pole single-throw type that is applied to the normally-closed contact structure shown in FIG.
37
. In this case, on the movable member
279
side, it is possible to provide a structure from which the second movable contact has been omitted, and on the fixed terminal side, it is possible to omit the second fixed terminal itself.
FIG. 41
shows a structure that is constituted by three parts, that is, the movable member
279
, the common fixed terminal
276
and the second fixed terminal
278
of the push-button switch
271
B of the single-pole single-throw type that is applied to the normally-opened contact structure shown in FIG.
38
. In this case, on the movable member
279
side, it is possible to provide a structure from which the first movable contact has been omitted, and on the fixed terminal side, it is possible to omit the first fixed terminal itself.
Fourth Embodiment
FIG. 42
shows a housing
421
that is used for a rotary-lever switch to be applied to a door switch of a refrigerator, and this rotary-lever switch is different from the rotary-lever switch of the aforementioned second embodiment only in the housing
421
with the other structures being the same. Therefore, the following description will discuss only the different points.
This housing
421
is designed so that excessive tilt-movement regulating protrusions
421
i
are placed on positions corresponding to the upper and lower contacts, and the housing provided with these excessive tilt-movement regulating protrusions
421
i
, which regulate excessive tilt-movements of the movable member, is applied to switches of a plurality of kinds having different contact structures, in the same manner as the third embodiment.
As described above, since the contact switching mechanism having a see-saw structure for reversing the movable member in response to a switching operation is placed, this movable member itself is allowed to serve as a common part that has both contact functions and restoring spring functions. Thus, it is possible to cut costs by reducing the number of parts and the number of assembling processes, and also to achieve a miniaturized device by eliminating wasteful spaces inside thereof. Moreover, upon switching the contacts, since the movable contact member itself is formed by a plate spring member that is bent in a U shape, and the U-shaped plate spring member is reversed energetically in a see-saw fashion in such a manner that the snapping action makes it possible to switch the contacts. Thus, it becomes possible to provide a quick switching operation, and consequently to prevent the generation of an arc between the contacts. Moreover, since this contact-switching mechanism for a switch is also applied to both a switch of a push-button type and a switch of a rotary lever type. Therefore, it is possible to provide enhanced common use.
Moreover, in the case when an excessive tilt-movement regulating protrusion is placed in the housing, since unstable movements of the movable member, such as positional deviations, etc., can be prevented, it is possible to maintain an appropriate orientation and consequently to ensure a stable switching operation.
With respect to correspondences between the structure of the present invention and the structure of the above-mentioned preferred embodiments, the common fixed contact member of the present invention corresponds to fixed terminals
16
,
146
in the respective embodiments, and in the same manner;
first fixed contact member corresponds to the first fixed terminals
17
,
147
and
277
;
second fixed contact member corresponds to the second fixed terminals
18
,
148
,
278
;
movable contact member corresponds to the movable members
19
,
149
and
279
; and
arc-shaped protrusion corresponds to semi-circular sliding protrusion
144
c
; however, the present invention is not intended to be limited by only the constructions of the above-mentioned embodiments, and may be modified as understood by one skilled in the art.
In accordance with the present invention, a see-saw-shaped contact-switching mechanism is installed so that it is possible to reduce the number of parts and the number of assembling processes, and also to reduce costs by simplifying the inner structure. Moreover, since the mechanism quickly switches the contacts by carrying out a reversing process energetically, it becomes possible to prevent the generation of an arc between the contacts, and consequently to provide superior contact performances.
Moreover, when an excessive tilt-movement regulating protrusion is placed in the housing, it is possible to stabilize the movement of the movable member even when the number of parts is reduced, and consequently to obtain contact performances with high contact reliability, and it is also possible to reduce manufacturing costs of various kinds of switches by allowing the housing to be commonly used in switches of various types.
Claims
- 1. A switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of operation members that are held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member and a fixed contact member, different from the common fixed contact member, placed in parallel with each other in the housing, and said movable contact member having a tilt-movement fulcrum portion placed orthogonal to the parallel arranging direction of respective fixed contact members, freely tiltable in the orthogonal direction, while being pressed toward a common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed at one end of the one side member in a length direction with the tilt-movement fulcrum portion in a movable shifting direction of the one side member serving as a base point, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the operation members that are in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the contact portion of the fixed contact member and the contact portion of the movable contact member that are placed face to face with each other, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed.
- 2. The switch according to claim 1, wherein the contact switching mechanism comprises a concave section or a convex portion of the tilt-movement fulcrum portion formed on the plate plane of the movable contact member and is engaged with the corresponding convex portion or concave section of the common fixed contact member.
- 3. The switch according to claim 1, wherein the contact switching mechanism comprises a concave section of the tilt-movement fulcrum portion formed on the plate plane of the movable contact member and is engaged with a protruding portion that is formed on an opposing plate plane of the common fixed contact member to protrude with a bent shape.
- 4. A switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of operation members that are held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member, a first fixed contact member and a second fixed contact member placed on both side positions sandwiching the common fixed contact member in parallel with each other in the housing; the movable contact member having a tilt-movement fulcrum portion placed orthogonal to the parallel arranging direction of respective fixed contact members, freely tiltable in the orthogonal direction, while being pressed toward a common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, the movable contact member having a first movable contact portion and a second movable contact portion formed on both of the side positions in a length direction on one side member that sandwich the tilt-movement fulcrum portion in a movable shifting direction of the one side member, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the operation members that are in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the first fixed contact member and the first movable contact portion corresponding to one side as well as contacting and separating processes between the second fixed contact member and the second movable contact portion corresponding to the other side, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed.
- 5. A switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of operation members that are held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate contacts of the two opposing contact members to perform a switching operation, comprising:a common fixed contact member having a fulcrum portion supporting the movable contact member in a see-saw fashion, which is secured to the housing, a fixed contact member that is secured to the housing in parallel with one or both of two side positions centered on the common fixed contact member; and a movable contact member placed orthogonal to the parallel aligning direction of the fixed contact members, and having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, and freely tiltable in a see-saw fashion in an orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed at least one end of the one side member in a length direction with the tilt-movement fulcrum portion serving as a base point, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the operation members that are in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the contact portion of the fixed contact member and a contact portion of the movable contact member placed face to face with each other, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed, and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent the movable contact member from making excessive tilt-movements is attached to an inner wall face of the housing on the fixed contact member side at which two ends of the movable contact member face each other.
- 6. The switch according to claim 5, wherein the excessive tilt-movement regulating protrusion has a protruding structure which is integrally formed on an inner wall face of the housing on the fixed contact member side in a manner protruding toward the movable contact member side, and receives and accepts the end of the movable contact member at a position that recedes from the contact face position of the contact portion of the fixed contact member.
- 7. A switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of operation members that are held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate the contacts of the two opposing contact members to perform a switching operation, comprising:a common fixed contact member having a fulcrum portion supporting the movable contact member in a see-saw fashion, which is secured to the housing, a first fixed contact member and a second fixed contact member secured to the housing in parallel with at least one side of the positions centered on the common fixed contact member, and a movable contact member placed orthogonal to the parallel aligning direction of the fixed contact members, and having a tilt-movement fulcrum portion placed orthogonal to the parallel arranging direction of respective fixed contact members, freely tiltable in a see-saw fashion in the orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a first movable contact portion and a second movable contact portion formed on at least one end of two side positions in a length direction of the one side member centered on the tilt-movement fulcrum portion in the movable shifting direction of the one side member, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the operation members that are in contact with the movable contact member along an outer face length direction on the other side of the member thereof, with respect to contacting and separating processes between the first fixed contact member and the first movable contact portion corresponding to one side and contacting and separating processes between the second fixed contact member and the second movable contact portion corresponding to the other side, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent said movable contact member from making excessive tilt-movements is attached to each of inner wall faces of the housing on the fixed contact member side at which two ends of the movable contact member face each other.
- 8. A push-button switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of a push button held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member and a fixed contact member, different from the common fixed contact member, placed in parallel with each other in the housing; and the movable contact member having a tilt-movement fulcrum portion placed orthogonal to the parallel arranging direction of respective fixed contact members, freely tiltable in the orthogonal direction, while being pressed toward the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed at one end of the one side member in a length direction with the tilt-movement fulcrum portion in the movable shifting direction of the one side member serving as a base point, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the push button that is in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between a contact portion of the fixed contact member and a contact portion of the movable contact member placed face to face with each other, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed; the push button, which is attached to the housing having the contact switching mechanism installed therein so as to slide therein, with one free end being pressed to protrude outward by a restoring spring, is installed; and, upon pressing the push button or releasing the pressing of the push button, the base end of the push button allows the other member side of the movable contact member to press and contact, or to press and separate the other member side of the movable contact member, so that the movable contact member is elastically shifted to reverse the contact portion formed on one member side of the movable contact member so as to be switched to the fixed contact member side.
- 9. A push-button switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of a push button held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member, a first fixed contact member and a second fixed contact member placed on side positions sandwiching the common fixed contact member in parallel with each other in the housing; and the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, freely tiltable in the orthogonal direction, while being pressed toward the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, the movable contact member having a first movable contact portion and a second movable contact portion formed on both sides of the positions in a length direction on one side member that sandwich the tilt-movement fulcrum portion in the movable shifting direction of the one side member, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the operative force of the push button made in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the first fixed contact member and the first movable contact portion corresponding to one side and contacting and separating processes between the second fixed contact member and the second movable contact portion corresponding to the other side, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed; the push button, which is attached to the housing having the contact switching mechanism installed therein so as to slide therein, with one free end being pressed to protrude outward by a restoring spring, is installed; and, upon pressing the push button or releasing the pressing of the push button, the base end of the push button allows the other member side of the movable contact member to press and contact, or to press and separate the other member side of the movable contact member, so that the movable contact member is elastically shifted to reverse either of the first movable contact portion and the second movable contact portion formed on one member side of the movable contact member so as to be switched to the fixed contact member side.
- 10. A push-button switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of a switch button held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate the contacts of the two opposing contact members to perform a switching operation, comprising:a common fixed contact member which has a fulcrum portion supporting the movable contact member in a see-saw fashion and is fixed in the housing, and a fixed contact member that is fixed to the housing in parallel with the common fixed contact member in a separated manner; the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, freely tiltable in the orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed on an end of the one member side in a length direction with the tilt-movement fulcrum portion on the one member side in the movable shifting direction serving as a base point; and a push button, which is attached to the housing so as to slide therein, with one free end being pressed to protrude outward by a restoring spring, wherein, a contact-switching mechanism, which upon pressing the push button or upon releasing the pressing of the push button, allows the base end portion of the push button to press the other member side of the movable contact member to contact or separate, with the tilt-movement fulcrum portion of the movable contact member being allowed to contact the fulcrum portion of the common fixed contact member, so that the movable contact member is elastically shifted to allow the contact portion formed on one member side of the movable contact member to reverse on the fixed contact member side to perform contact and separation between the opposing the contact portion of the fixed contact member and the contact portion of the movable contact member based upon the pressing force of the push button that contacts the other member side of the movable contact member along an outer face length direction, and reverses the movable contact member in a see-saw fashion to perform a switching operation, is installed; and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent the movable contact member from making excessive tilt-movements and is attached to an inner wall face of the housing on the fixed contact member side at which the two ends of the movable contact member face each other.
- 11. A push-button switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of a switch button held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate the contacts of the two opposing contact members to perform a switching operation, comprising:a common fixed contact member which has a fulcrum portion supporting the movable contact member in a see-saw fashion and is secured in the housing, and a first fixed contact member and a second fixed contact member placed on side positions sandwiching the common fixed contact member in parallel with each other; the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, and freely tiltable in a see-saw fashion in the orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a first movable contact portion and a second movable contact portion formed on both sides of positions in a length direction on one side member that sandwich the tilt-movement fulcrum portion in the movable shifting direction of the one side member; and a push button, which is attached to the housing so as to slide therein, with one free end being pressed to protrude outward by a restoring spring, wherein, a contact-switching mechanism, which upon pressing the push button or upon releasing the pressing the push button, allows the base end portion of the push button to press the other member side of the movable contact member to contact or separate, with the tilt-movement fulcrum portion of the movable contact member being allowed to contact the fulcrum portion of the common fixed contact member, so that the movable contact member is elastically shifted to allow either of the contact portions of the first movable contact portion and the second movable contact portion formed on one member side of the movable contact member to reverse on the fixed contact member side to perform contacting and separating processes between the opposing first fixed contact member and first movable contact portion and between the other opposing second fixed contact member and second movable contact portion, based upon the pressing force of the push button that contacts the other member side of the movable contact member along an outer face length direction, and reverses the movable contact member in a see-saw fashion to perform a switching operation, is installed; and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent the movable contact member from making excessive tilt-movements is attached to an inner wall face of the housing on the fixed contact member side at which two ends of the movable contact member face each other.
- 12. A rotary-lever switch, which has a concave-shaped housing with one side opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that an operative force of a lever held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member and a fixed contact member, different from the common fixed contact member, placed in parallel with each other in the housing; the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, and freely tiltable in the orthogonal direction, while being pressed toward the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed at one end of the one side member in a length direction with the tilt-movement fulcrum portion in the movable shifting direction of the one side member serving as a base point, wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a seesaw manner, based upon the pressing force of the lever that is in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the contact portion of the fixed contact member and the contact portion of the movable contact member placed face to face with each other, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed; the lever, which is attached to the housing having the contact switching mechanism installed therein, so as to freely rotate, while being pressed to protrude outward by a restoring spring, is installed; and, upon rotating the lever or returning the lever from the rotation, an arc shaped protrusion, formed on the base end of the lever along the rotation direction, presses and contacts, or presses and separates from the other member side of the movable contact member, so that the movable contact member is elastically shifted to reverse the contact portion formed on one member side of the movable contact member toward the fixed contact member side so as to be switched.
- 13. A rotary-lever switch, which has a concave-shaped housing with one side being opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that a pressing force of a lever held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted to connect and separate the contacts to perform a switching operation, comprising:a common fixed contact member and a first fixed contact member and a second fixed contact member placed on both sides of the positions sandwiching the common fixed contact member in parallel with each other in the housing, the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of the respective fixed contact members, and freely tiltable in an orthogonal direction, while being pressed toward the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, the movable contact member having a first movable contact portion and a second movable contact portion formed the side positions in a length direction on one side member that sandwich the tilt-movement fulcrum portion in the movable shifting direction of the one side member; wherein a contact switching mechanism, which performs a switching operation by reversing the movable contact member in a see-saw manner, based upon the pressing force of the lever that is in contact with the movable contact member along an outer face length direction on the other side member thereof, with respect to contacting and separating processes between the first fixed contact member and the first movable contact portion corresponding to one side and contacting and separating processes between the second fixed contact member and the second movable contact portion corresponding to the other side, with the tilt-movement fulcrum portion of the movable contact member being in contact with the contact portion of the common fixed contact member, is installed; a lever, which is attached to the housing having said contact switching mechanism installed therein, so as to freely rotate, while being pressed to stick outward by a restoring spring, is installed; and, upon rotating the lever or returning the lever from the rotation, an arc shaped protrusion, formed on the base end of the lever along the rotation direction, presses and contacts, or presses and separates from the other member side of the movable contact member, so that the movable contact member is elastically shifted to reverse either of the first movable contact portion and the second movable contact portion formed on one member side of the movable contact member toward the fixed contact member side so as to be switched.
- 14. A rotary-lever switch, which has a concave-shaped housing with one side being opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that a pressing force of a lever held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate the contacts of the two opposing contact members so as to perform a switching operation, comprising:a common fixed contact member which has a fulcrum portion supporting the movable contact member in a see-saw fashion and is fixed in the housing, and a fixed contact member fixed to the housing in parallel with the common fixed contact member in a separated manner, the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, and freely tiltable in a orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a contact portion formed on an end of the one member side in the length direction with the tilt-movement fulcrum portion on the one member side in the movable shifting direction serving as a base point, and a lever which is attached to the housing having the contact switching mechanism installed therein, so as to freely rotate, while being pressed to protrude outward by a restoring spring, wherein, a contact-switching mechanism, which, upon rotating the lever or returning the lever from the rotation, allows an arc shaped protrusion that is formed to protrude out along the base end portion of the lever along a rotation direction to press and contact or to press and separate from the other member side of the movable contact member, with the tilt-movement fulcrum portion of the movable contact member contacting the fulcrum portion of the common fixed contact member, so that the movable contact member is elastically shifted to allow the contact portion formed on one member side of the movable contact member to reverse on the fixed contact member side to perform contact and separation between the opposing the contact portion of the fixed contact member and the contact portion of the movable contact member based upon the pressing force of the lever that contacts the other member side of the movable contact member along an outer face length direction, and reverses the movable contact member in a see-saw fashion to perform a switching operation, is installed; and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent the movable contact member from making excessive tilt-movements is attached to an inner wall face of the housing on the fixed contact member side at which the two ends of the movable contact member face each other.
- 15. A rotary-lever switch, which has a concave-shaped housing with one side being opened, a cover to seal the opened face and a fixed conductive contact member and a movable contact member placed face to face with each other in the housing such that a pressing force of a lever held in the housing and operated is transmitted to the movable contact member so that the movable contact member is moved and shifted in a see-saw fashion to connect and separate the contacts of the two opposing contact members so as to perform a switching operation, comprising:a common fixed contact member which has a fulcrum portion supporting the movable contact member in a see-saw fashion and is fixed in the housing, and a first fixed contact member and a second fixed contact member placed on both sides of the positions sandwiching the common fixed contact member in parallel with each other; the movable contact member having a tilt-movement fulcrum portion placed orthogonal to a parallel arranging direction of respective fixed contact members, and freely tiltable in a see-saw fashion in an orthogonal direction, while being pressed toward the fulcrum portion of the common fixed contact member side, at an intermediate position on one side member of a conductive plate spring member formed into a U shape, and a first movable contact portion and a second movable contact portion formed on both sides of the positions in a length direction on one side member that sandwich the tilt-movement fulcrum portion in the movable shifting direction of the one side member; and a lever which is attached to the housing having the contact switching mechanism installed therein, so as to freely rotate, while being pressed to protrude outward by a restoring spring, wherein, a contact-switching mechanism, which, upon rotating the lever or returning the lever from the rotation, allows an arc shaped protrusion that is formed so as to protrude out along the base end portion of the lever along the rotation direction to press and contact or to press and separate from the other member side of the movable contact member, with the tilt-movement fulcrum portion of the movable contact member contacting the fulcrum portion of the common fixed contact member, so that the movable contact member is elastically shifted to allow either of the contact portions of the first movable contact portion and the second movable contact portion formed on one member side of the movable contact member to reverse on the fixed contact member side to perform contacting and separating processes between the opposing first fixed contact member and first movable contact portion as well as between the other opposing second fixed contact member and second movable contact portion, based upon the pressing force of the lever that contacts the other member side of the movable contact member along an outer face length direction, and reverses said movable contact member in a see-saw fashion to perform a switching operation, is installed; and an excessive tilt-movement regulating protrusion which protrudes toward the movable contact member side to prevent the movable contact member from making excessive tilt-movements is attached to an inner wall face of the housing on the fixed contact member side at which the two ends of the movable contact member face each other.
- 16. The switch according to claim 1, wherein the movable contact member sets one member side of the U-shaped plate spring member as direct contacting use with the other member side being set as external force receiving use, so that a tilt-movement fulcrum portion placed on the one member side is pressed to contact the fulcrum portion of the common fixed contact member and freely tilts and moves in a see-saw fashion, with the open end of the other member side formed inward to an elbowed shape forming an elbowed shape bent portion.
- 17. The switch according to claim 1, wherein the movable contact member sets one member side of the U-shaped plate spring member as contacting use with the other member side being set as external force receiving use, so that a tilt-movement fulcrum portion placed on the one member side is pressed to contact the fulcrum portion of the common fixed contact member and freely tilts and moves in a see-saw fashion, with a sliding protrusion that protrudes long along the center portion of the outer face in a length direction on the other member side being formed.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2001-249003 |
Aug 2001 |
JP |
|
2001-368333 |
Dec 2001 |
JP |
|
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