Switch structure with electrical device

Information

  • Patent Grant
  • 6700084
  • Patent Number
    6,700,084
  • Date Filed
    Tuesday, February 20, 2001
    23 years ago
  • Date Issued
    Tuesday, March 2, 2004
    20 years ago
Abstract
A switch device is provided, which has a function of preventing reverse flow of current and reducing the number of switch terminals or harnesses. The switch device has a plurality of fixed contacts and a plurality of movable contacts to contact the fixed contacts. The movable contacts have an electronic element provided between contact members.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a switch provided with an electronic element on a movable contact of a switch. Particularly, the invention relates to an improvement of a switch device having an electronic element, such as a diode, for preventing reverse flow of current on a contact portion to reduce the number of interconnections.




2. Description of the Related Art




Conventionally, there has been a switch device provided with several switches as in an automobile combination switch. This related art combination switch has a plurality of operation members comprising a lever, a rotary knob and a push button, and a multiplicity of contact members operating on the operation members, thus being complicated in switch-device structure. In the switch device, the increased contact members increases the number of terminals or harnesses connected to the contact members, increasing connection work and the number of parts and hence leading to the increase of cost.




There is, as a technology for eliminating such problems, a device of a combination switch disclosed, e.g., in Japanese Utility Model Preliminary Publication(KOKAI)No. 5-79843. This device is intended to simplify the structure of a combination switch and reduce cost by making the fixed contact of the switch to a common contact and controlling electronic signals of each switch by one electronic control circuit.




The device disclosed in the foregoing publication decreases conventional five into three of output contact terminals connecting from the turn & light switch to the electronic control circuit and conventional five into three of output contact terminals connecting from the wiper & washer switch to the electronic control circuit, thereby reducing the number of parts and assembling processes. However, there are a number of switch devices in the combination switch. Even if the foregoing common contacts are used, the number of terminals and harnesses to be reduced is limited, which number still remains many.




It can be considered to make the contact portions of an electric circuit as shown in

FIG. 11

into a matrix as a means to further reduce the number of contact terminals in the related art. In

FIG. 11

,


68


is an electronic control circuit of a combination switch,


69


is a contact portion made in matrix of a turn & light switch and wiper & washer switch, and


70


are lead wires connecting between the contact portion


69


and the electronic control circuit


68


. It is possible to further reduce the number of contact terminals by making a matrix in this manner.




However, in the combination switch that the related art contact portion


69


is made in a matrix, one lead wire can be utilized for signals exclusive for the lighting system and another for signals exclusive for the wiper system. It can be considered that such use leads to a functional failure for the lighting system (or the wiper system) entirety in the event of occurrence of trouble, such as disconnection, in the lead wire. The lead wires in plurality are preferably used commonly to the lighting system and the wiper system.




However, it can be considered that, where connection and disconnection of the switches are to be made by switching the contacts with the lead wires used commonly, unintended contacts are simultaneously put in a connection state due to the configuration of many switches. In the case of encountering such simultaneous connection, there is a problem that malfunction occurs in the electronic control circuit


68


.




Therefore, in order to prevent malfunction due to current flow-in in the electric circuit of the electronic combination switch


71


as shown in

FIG. 11

, it can be considered to provide a diode


72


for preventing reverse flow of current in the electric circuit within the control circuit


74


between contacts and an IC


75


or within the combination switch


71


.




The combination switch


71


is provided with a multiplicity of switch devices. In the case of the wiper switch


73


, for example, knob manipulation moves one movable contact


73




a


providing switching from an OFF contact


73




b


to an INT contact


73




c,


LO contact


73




d


or HI contact


73




e.


In this example, it is necessary for one of the diodes


72


to be provided between each of the output portions of the OFF contact


73




b,


the INT contact


73




c,


the LO contact


73




d


and the HI contact


73




e


and the IC


75


of the control circuit


74


, thus increasing the number of diodes used and increasing the cost of the combination switch


71


.




Meanwhile, where the diodes are provided on a printed board or pole board of the wiper switch


73


, the occupation space of the diodes increases, thus increasing the size of the printed board or pole board and hence the overall size of the combination switch. Where conversely the pole board is limited in size, another problem arises that the diodes occupy over the board surface making it impossible to secure a space for providing fixed contacts.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a switch device having electronic elements provided in proper positions and having a reduced number of switch terminals and harnesses.




The present invention has been made in order to eliminate the foregoing problems in the related art.




(1) A switch device according to the present invention comprises a plurality of fixed contacts and a plurality of movable contacts to contact the fixed contact, wherein the movable contacts each has an electronic element provided among contact members.




(2) In the switch device as set forth in (1), the electronic element comprises a diode.




(3) In the switch device as set forth in (1) or (2), the movable contacts each has the electronic element arranged in a connecting portion where the plurality of contact members join together.




(4) In the switch device as set forth in (3), the movable contacts each has a holding member fixing the electronic element and the connecting portion where the plurality of contact members join together.




(5) In the switch device as set forth in (4), the holding member forms a mover.




(6) In the switch device as set forth in (1), (2) or (3), the movable contact comprises two conductive metal rod-like members, and the two conductive metal rod-like members each forms a contact portion in one end and has the other end fixed on an end of each of the electronic elements.




(7) In the switch device as set forth in (1), (2), (3), (4), (5) or (6), the movable contacts each constitutes a contact member for an automobile combination switch.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a drawing showing a first embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 2

is a drawing showing a second embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 3

is a drawing showing a third embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 4

is a drawing showing a fourth embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 5

is a drawing showing a fifth embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 6

is a drawing showing a sixth embodiment in the present invention, which is a perspective view showing a movable contact having an electronic element;





FIG. 7

is an electronic circuit diagram of a combination switch having a switch structure according to the present invention;





FIG. 8

is an essential part magnifying plan view of the combination switch;





FIG. 9

is an essential part exploded view of the combination switch;





FIG. 10

is an essential part magnifying longitudinal sectional view of the combination switch;





FIG. 11

is an electric circuit diagram showing an electric circuit of a related art combination switch; and





FIG. 12

is an electric circuit diagram showing an electric circuit of a related art combination switch.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




First Embodiment




First, a first embodiment of the present invention will be described in detail based on FIG.


1


.






1


is a movable contact having, for example, two contact members


1




a,




1




b


to be contacted with a plurality of fixed contacts (not shown). The movable contact


1


has an electronic element


2


between the contact members


1




a,




1




b.






The contact members


1




a,




1




b


comprise, for example, conductive metal plate spring members, the respective of which are symmetric in form. Incidentally, although the contact members


1




a,




1




b


are two in number, they are not limited to two but, as required, may be increased to a predetermined number.




The contact member


1




a,




1




b


forms, at one end, a contact portion


1




c,




1




d


to be contacted with a fixed contact and, at the other end, a connection portion


1




e,


If firmly fixed to the electronic element


2


through solder or the like. The contact


1




c,




1




d


of the movable contact


1


comprises a slide contact that slides on a contact board and contacts the fixed contact when the switch is operated.




The electronic element


2


comprises a diode in the form of a chip to prevent, for example, reverse flow of current. The electronic element


2


is provided between the contact portions


1




e,




1




f


and fixed by resting a peripheral position of the providing portion on a holding member


3


comprising a plate member formed, for example, of resin. Due to this, only a current in a predetermined direction flows through the contact member


1




a,




1




b


of the movable contact


1


.




The holding member


3


is to hold the movable contact


1


and the electronic element


2


and is formed of an insulating material such as resin. The holding member


3


is to be mounted on a mover (not shown) or operating member (not shown) of the switch device. Incidentally, the holding member


3


may provide a movable-member main body that is caused to move by interacting with a knob of an operation lever or rotary switch.




Second Embodiment




Next, a second embodiment in the invention will be described in detail based on FIG.


2


.




The second embodiment of the invention is that the movable contact


1


comprising the two contact members


1




a,




1




b


in the foregoing first embodiment is structured by three contact members


4




a,




4




b,




4




c.






The moving contact


4


has an electronic element


5


provided on connecting portions


4




g,




4




h,




4




i


joining the ends of the contact members


4




a,




4




b,




4




c.


The contact members


4




a,




4




b,




4




c


comprise conductive metal plate spring members similarly to the first embodiment.




The contact members


4




a,




4




b,




4




c


each has a contact portion


4




d,




4




e,




4




f


formed at one end to be contacted with a fixed contact (not shown), and has a connecting portion


4




g,




4




h,




4




i


formed at the other end to be firmly fixed to the electronic element


5


through solder or the like.




The electronic element


5


comprises a diode having, for example, two diodes made into one chip. The electronic element


5


is provided between the three contact portions


4




g,




4




h,




4




i


and fixed by resting a peripheral position of the provided portion on the holding member


6


. Due to this, only a current in a predetermined direction, for example, shown by the arrows in

FIG. 2

flows through the contact members


4




a,




4




b,




4




c


of the movable contact


4


.




Third Embodiment




Next, a third embodiment in the invention will be described in detail based on FIG.


3


.




The third embodiment of the invention is structured by increasing to two the one electronic element


5


provided between the movable contact


4


comprising the three contact members


4




a,




4




b,




4




c


in the foregoing second embodiment.




The movable contact


7


has an electronic element


8


comprising two electronic elements


8




a,




8




b


provided on connecting portions


7




g,




7




h,




7




i


joining the ends of the contact members


7




a,




7




b,




7




c.


The movable contact


7


comprises conductive metal plate spring members similarly to the first and second embodiments. The contact member


7




a,




7




b,




7




c


each have a contact portion


7




d,




7




e,




7




f


formed at the other end to be contacted with a fixed contact, and a connecting portion


7




g,




7




h,




7




i


to be soldered to the electronic elements


8




a,




8




b


through solder or the like.




The electronic element


8


comprises a member similar to the foregoing first embodiment. The electronic element


8




a


is provided between the contact portion


7




g


and the contact portion


7




h,


and fixed by resting at a peripheral position of the providing portion on the holding member


9


. The electronic element


8




b


is provided between the contact portion


7




h


and the contact portion


7




i,


and fixed by resting at a peripheral position of the providing portion on the holding member


9


. Due to this, only a current in a predetermined direction shown by the arrows in

FIG. 3

flows through the contact members


7




a,




7




b,




7




c


of the movable contact


7


.




Fourth Embodiment




Next, a fourth embodiment of the invention will be described in detail based on FIG.


4


.




The fourth embodiment of the invention is structured by making the movable contact


1


,


4


,


7


in the foregoing first to third embodiments into another-type of switch contact.




The movable contact


10


has one electronic element


11


provided on connecting portions


10




c,




10




d


joining the ends of two symmetric-formed contact members


10




a,




10




b,


The movable contact


10


comprises a conductive metal plate. The contact member


10




a,




10




b


forms, at a central side, a connecting portion


10




e,




10




f


to be firmly fixed to the electronic element


11


through solder or the like and has, in a vicinity of the connecting portion


10




e,




10




f,


a contact portion


10




c,




10




d


to be contacted with a fixed contact (not shown).




The electronic element


11


comprises a member similar to the foregoing first to third embodiments. The electronic element


11


is provided between the contact portion


10




e


and the contact portion


10




f,


and fixed by resting at a peripheral position of the providing portion on the holding member


12


. Due to this, only a current in a predetermined direction flows through the contact member


10




a,




10




b


of the mover


10


.




Incidentally, the holding member


12


may be made as a mover (not shown) having an engaging portion


12




a


for engagement with the operating member and an engaging protrusion


12




c


for engagement in a through-hole of the movable contact


10


, as shown by the virtual line in FIG.


4


. Also, elastic engaging protuberances


10




g,




10




h


may be formed at both ends of the movable contact


10


and attached to an operating member (not shown) or mover through a contact spring (not shown).




Fifth Embodiment




Next, a fifth embodiment will be described in detail based on FIG.


5


.




The fifth embodiment is structured by making the movable contact


10


in the foregoing fourth embodiment into a thick-plated switch contact.




The movable contact


13


has one electronic element


14


provided on connecting portions


13




c,




13




d


joining, face-to-face, the ends of contact members


13




a,




13




b


comprising two symmetric forms. The movable contact


13


comprises a thick conductive metal plate. The contact members


13




a,




13




b


form, on a central side, a connecting portion


13




e,




13




f


to be firmly fixed to the electronic element


14


and has, at a lower portion, a contact portion


13




c,




13




d


to be contacted with a fixed contact.




The electronic element


14


comprises a member similar to the foregoing first, third and fourth embodiments. The electronic elements


14


is attached on one side between the contact portion


13




e


and the contact portion


13




f,


and fixed by providing a holding member


15


on the other side of the providing portion. Due to this, only a current in a predetermined direction flows through the contact member


13




a,




13




b


of the movable contact


13


.




Incidentally, the holding member


15


may be engaged with the operating member or structure part of the mover.




Sixth Embodiment




Next, a sixth embodiment in the invention will be described in detail based on FIG.


6


.




The sixth embodiment is that the movable contacts


1


,


10


,


13


in the foregoing first, fourth and fifth embodiments are structured by a switch contact comprising a conductive rod spring member and lead terminals, which are commonly provided for the movable contacts


1


,


10


,


13


and the electronic elements


2


,


11


,


14


.




The electronic element


17


is fixed, at both ends, to contact members


16




a,




16




b,


which serve also as lead terminals for the electronic element


17


. The electronic element


17


has a reverse-current preventing function for diode current. The movable contact


16


comprises two symmetric-formed contact members


16




a,




16




b


and has, at one end, contact portions


16




c,




16




d


to be contacted with a fixed contact. One electronic element


17


is provided in connecting portions


16




e,




16




f


at the other end of the movable contact


16


. The movable contact


16


and the electronic element


17


are held, for example, by a mover (not shown).




Seventh Embodiment




The electronic element


17


is fixed, at both ends, to contact members


16




a


,


16




b


, which serve also as lead terminals for the electronic element


17


. The electronic element


17


has a reverse-current preventing function for diode current. The movable contact


16


comprises two symmetric-formed contact members


16




a


,


16




b


and has, at one end, contact portions


16




c


,


16




d


to be contacted with a fixed contact. One electronic element


17


is fixed to the connecting portions


16




e


,


16




f


at the other end of the moveable contact


16


. The moveable contact


16


and the electronic element


17


are held, for example, by a mover (not shown).




A seventh embodiment of the invention will be described in detail based on FIG.


7


.




The seventh embodiment of the present invention in the above configuration. The operation of the invention according to the seventh embodiment will next be described in detail.






18


is a control unit for controlling various devices by controlling signals from the combination switch


19


. The control unit


18


has control functions, for example, of switching a headlight switch to ON, OFF, HI and LO, switching a tail lamp to ON and OFF, switching a turn signal indicator of a flickering turn signal indicator switch to ON and OFF, switching a cornering lamp to ON and OFF, switching a fog lamp switch to ON and OFF, switching a rear-fog lamp switch to ON and OFF, switching a front wiper switch to ON, OFF, INT, LO and HI, and switching a rear wiper switch to INT, ON and OFF.




The control unit


18


has five output terminals


18




a,




18




b,




18




c,




18




d,




18




e


and five input terminals


18




f,




18




g,




18




h,




18


i,


18




j


connected to a contact position


19




a


of the combination switch


19


, an output terminal


18




k


and input terminal


181


connected to a washer device


19




b,


and an output terminal


18




m


and input terminal


18




n


connected to a wiper volume


19




c.






The combination switch


19


, at the contact position


19




a,


has input terminals


19




d,




19




e,




19




f,




19




g,




19




h


and output terminals


19




i,




19




j,




19




k,




191


,


19




m


each connected through harnesses


25


,


26


,


27


,


28


,


29


,


30


to the five output terminals


18




a,




18




b,




18




c,




18




d,




18




e


and five input terminals


18




f,




18




g,




18




h,




18




i,




18




j


of the control unit


18


.




The contact position


19




a


is connected with the five of the input terminals


19




d,




19




e,




19




f,




19




g,




19




h


and five of the output terminals


19




i,




19




j,




19




k,




191


,


19




m


to have 25 points of connection points. Each of the 25 connection points has a movable contact


20


, a fixed contact


21


and an electronic element


22


respectively corresponding to the movable contact


1


,


4


,


7


,


10


,


13


,


16


, the fixed contact and the electronic element


2


,


5


,


8


,


11


,


14


,


17


that are for preventing reverse flow of current as explained in the foregoing first to sixth embodiments.




By providing the electronic element


22


having a function of preventing reverse flow of diode current at the movable contact


20


and fixed contact


21


, current is prevented from reverse flowing in other direction than the predetermined direction thus preventing the combination switch


19


from malfunctioning.




The contacts


19




r,




19




s


of the washer device


19


and the contact of the wiper volume


19




c


comprise contacts independent of the foregoing contact position


19




a.






The washer device


19




b


has an output terminal


18




k


of the control unit


18


, an input terminal


19




n


and output terminal


19




o


connected to the input terminal


181


, and connected with a washer motor


23


in parallel with the output terminal


18




k


and input terminal


181


. The washer device


19




b


is provided with a contact


19




r


for the front glass and a contact


19




s


for the rear glass, and wash-operates by the one washer motor


23


. The washer device


19




b


has the fixed contact on the power supply side to be connected to an ignition switch


24


and is grounded on a ground side.




The wiper volume


19




c


is connected to the output terminal


18




m


and input terminal


18




n


of the control unit


18


directly through the input terminal


19




p


and output terminal


19




q.






The seventh embodiment in the present invention is in at the above configuration. The operation of it will be described in detail.




The above seventh embodiment of the invention is provided, at the movable contact


20


, with the electronic element


22


comprising a diode for current-reverse-flow prevention, thereby preventing reverse flow of current in the contact position


19




a


of the electronic circuit.




This makes possible to provide the contact position


19




a


and to make the connection terminals of the combination switch


19


having a multiplicity of contacts into respective five of input terminals


19




d,




19




e,




19




f,




19




g,




19




h


and output terminals


19




i,




19




j,




19




k,




191


,


19




m,


for example, as shown in the seventh embodiment of the invention. The output terminals


18




a,




18




b,




18




c,




18




d,




18




e


and the input terminal


18




f,




18




g,




18




h,




18




i,




18




j


of the control unit


18


are each reduced to five, making possible to reduce the number and connection operation of the harnesses for connecting them and decreasing the cost.




Next, an example of a combination switch using the present invention will be described in detail based on

FIG. 8

to FIG.


10


.






31


is a combination switch body for an automobile as shown in

FIG. 8

, which is screw-fastened to a steering column (not shown). The body


31


is rotatably support about a central axis by a cylindrical pipe


32


having cancel pins


32




a


in a center, and inserted with a first switch


33


on a right side and a second switch


34


on a left side in right and left direction of the body


31


.




The first switch


33


has functions, for example, of a turn signal indicator switch, a passing switch, a main-dimmer selector switch, a headlight switch and fog lamp switch. The first switch


33


has a function of a turn signal indicator switch to cause the turn signal indicator to flicker if an operation lever L


1


is operated in a left-right direction of an arrow A-B direction. The first switch


33


has a function of a passing switch to cause the headlight to primarily go on if the operation lever L


1


is operated in an arrow C direction. Also, the first switch


33


has a function of a main-dimmer selector switch to switch between main and dimmer for the headlight if the operation lever L


1


is operated in the up-down direction of an arrow C, D direction.




Also, the first switch


33


has a function of a headlight switch to turn on and out the headlight and tail lamp by rotating a first rotary knob


36


provided at a tip of the lever


35


in an arrow E-F direction. Also, the first switch


33


has a function of a fog lamp switch to turn on and out the fog lamp by rotating a second rotary knob


37


in an arrow G-H direction.




The second switch


34


is axis-supported to swing an operation lever L


2


having a function, for example, of a wiper-washer switch. The operation lever L


2


has a lever


38


to be operated forward, backward, leftward and rightward similarly to the operation lever L


1


, and has a wiper volume, rear wiper switch and the like comprising a rotary switch at a tip of the lever


38


.




The lever


35


of the first switch


33


rotates in an arrow C-D direction about a shaft


35




a,


as shown in FIG.


9


. The lever


35


is a generally cylindrical operation member and has a penetration hole


35




b


opened to arrange a first coupling portion


39


in the vicinity of the shaft


35




a.


The operation lever


35


is formed with a first cylindrical portion


35




c


to arrange a nodal member


40


at one end and, at the other end, a second cylindrical member


35




d


for inserting a shaft


41


and for arranging a board


42


, movable contact


43


, contact spring


44


, second rotary knob


37


, nodal member


45


and fixing member


46


.




The lever


35


is integrally formed with a second coupling portion


35




f


fitted with a play in an engaging portion


55




a


comprising a hole of a second mover


55


on a lower side in the vicinity of the first cylindrical member


35




c.


If the lever


5


is operated in the arrow C-D direction, the second mover


55


linearly moves in an arrow L-M direction making possible to perform main-dimmer switching and passing.




The first rotary knob


36


is opened with an axial hole


36




a


in a center, and fixed to the shaft


41


by engaging an elastic engaging pawl (not shown) formed in the axial hole


36




a


with an engaging groove


41




a


of the shaft


41


. By rotating the first rotary knob


36


in the arrow E-F direction, the first coupling portion


39


firmly fixed on the other end of the shaft


41


linearly moves the first mover


47


in an arrow J-K direction thus putting on and off the headlight.




The second rotary knob


37


is an operating member generally in a doughnut form, which turns the fog lamp on and off by being rotated in the arrow H-G direction. The second rotary knob


37


engages an engaging piece


43




d


of the movable contact


43


through the contact spring


44


on a case


48


side, and has a nodal member


45


arranged on a side of the first rotary knob


36


. The second rotary knob


37


is inserted over the second cylindrical portion


35




d


of the operation lever


35


, and is rotatably sandwiched by an aperture


35




e


opened in a trumpet form and the fixing member


46


firmly fixed on the second cylindrical members


35




d.






The first coupling portion


39


is axially stopped at an end of the shaft


41


by engaging the elastic engaging pawl


39




a


in the engaging groove


41




b


of the shaft


41


, as shown in FIG.


10


. The first coupling portion


39


rotates together with the shaft


41


and first rotary knob


36


and engages the engaging portion


47




a


comprising a protuberance, whereby the rotation of the first rotary knob


36


converts the first mover


47


into linear movement to be delivered. The board


42


has a fixed contact to be contacted with the movable contact


43


and is fitted in the aperture


35




e.






The movable contact


43


comprises arcuate movable contacts


43




a,




43




a


in a left-and-right symmetric form as in the fourth embodiment of the invention, wherein the two movable contacts


43




a,




43




a


is fixed by a holding member


43




c


and both are connected to each other by an electronic element


43




b.


The holding member


43




c


comprises an insulator such as resin. The electronic element


43




b


comprises a diode to prevent reverse flow of current. Due to this, only a current in a predetermined direction flows through the two movable contacts


43




a,




43




a.


The movable contact


43


engages the engaging piece


43




d


with the second rotary knob


37


through the contact spring


44


.




The nodal member


40


, as shown in

FIG. 10

, is accommodated in the first cylindrical portion


35




c


and press-contacted with a nodal groove


49




d


formed in an inner wall of the movable member


49


. The nodal member


45


is inserted in the second rotary knob


37


. The nodal member


15


is press-contacted with a nodal groove formed in an inner surface of the fixing member


36


on the second rotary-knob


37


side.




The case


48


is closed, at an upper surface, by a lid member


54


through the movable member


49


, cancel cam


50


, leaf spring


51


, cam guide


52


and coiled spring


53


. The case


48


is closed, at a lower surface, by a pole board


57


through a first mover


47


, second mover


45


and third mover


46


. The case


48


accommodates the above parts, and is fitted and screwed to a body


31


.




The movable member


49


is elastically fitted, at left and right, with nodal members


58


, and rotates together with the operation lever L


1


in the arrow A-B direction about the shaft


49




a.


The movable member


49


is protrusion-formed, in a lower end, with a third coupling portion


49




b


to be engaged with an engaging portion


56




a


of the third mover


56


. If the operation lever L


1


is swung in the arrow A-B direction, the third mover


56


linearly moves in the arrow N-O direction to put on the turn signal indicator.




The cancel cam


50


has shafts


50




a


in the upper and lower sides. The lower shaft


50




a


is fitted with play in a support groove


49




c


of the movable member


49


of the lower shaft


50




a.


The upper shaft


50




a


is fitted in an elongate hole


54




a


of the lid member


54


. The leaf spring


51


at both ends is held by the lid member


54


. The leaf spring


51


at both ends is held by the lid member


54


, and at a center presses and urges the cancel cam


50


. A cam guide


53


rests on the movable member


49


and is urged toward the cancel cam


50


by the coiled spring


53


. The lid member


54


is fitted on an upper aperture end of the case


48


.




The first mover


47


engages a first holding member


59


comprising an insulator such as a board by elastic engaging pawls


47




b


formed at a plurality of positions in a lower surface. The first mover


47


, if the first rotary knob


36


is rotated in the arrow E-F direction, moves together with the first holding member


59


in the arrow K-J direction on a first board surface


57




a


of the pole board


57


.




The first holding member


59


comprises an insulator, for example, as explained in the foregoing first embodiment in the invention. The first holding member


59


comprises a printed circuit board firmly fixed, in a lower surface, with movable contacts


59




a,




59




a


to be contacted with the fixed contact


60


and an electronic element


59




b


comprising a diode for preventing reverse flow of current. The movable contacts


59




a,




59




a


comprise two conductive metal plate spring members, which fixes both base ends on the first holding member


59


and connects the two movable contacts


59




a,




59




a


by the electronic element


59




b.


Due to this, only a current in a predetermined direction flows between the movable contacts


59




a,




59




a,


preventing reverse flow of current.




The first holding member


59


forms, in a periphery, an engaging portion


59




c


to engage the elastic engaging pawl


47




b.


Incidentally, the first holding member


59


may be fixed to the first mover


47


by screws or the like, wherein attaching means is not especially limited.




The second mover


55


engages the second holding member


61


by elastic engaging pawls


55




d


or the like formed at a plurality of positions in a lower surface. The second mover


55


, if the operation lever L


1


is rotated in the arrow C-D direction, moves together with the second holding member


51


in the arrow L-M direction over the first board surface


57




a


of the pole board


57


.




An engaging portion


55




a


of the second mover


55


comprises an elongate hole. When the operation lever L


1


is swung in the arrow A-B direction, the second coupling member


35




f


inactively moves in the engaging portion


55




a


so that the second mover


55


does not move.


55




b


is a guide arm which slides on an inner wall of the case


48


to prevent chatter of the second mover


55


.


55




c


is a guide protrusion formed in a lower surface of the second mover


55


, which engages a guide hole


57




d


of a first board surface


57




a.


The second mover


55


is guided by the guide arm


55




b


and the guide protrusion


55




c


to linearly move in a desired direction without chattering.




The second holding member


61


comprises an insulator of a structure as explained in the foregoing first embodiment in the invention. The second holding member


61


has movable contacts


61




a,




61




a


for the main-dimmer switch and passing switch having a lower surface contacting the second fixed contact


62


and an electronic element


61




e.


The electronic element


61




e


comprises a diode for preventing reverse flow of current soldered between the two movable contacts


61




a,




61




a.


The movable contacts


61




a,




61




a


comprises two conductive metal plate spring members, which fixes both base ends on the second holding member


61


and connects the two movable contacts


61




a,




61




a


by the electronic element


61




e.


Due to this, only a current in a predetermined direction flows between the movable contacts


61




a,




61




a.






The second holding member


61


forms a cutout


61




c


matched to the engaging portion


55




a


of the second mover


55


and an engaging portion


61




d


with which the guide protrusion


55




c


engages. The second holding member


61


forms, in a periphery, an engaging portion


61




e


to engage the elastic engaging pawl


55




d.


Incidentally, the second holding member


61


may be fixed to the second mover


55


by screws or the like, wherein attaching means is not especially limited.




The third mover


56


engages a third engaging member


63


by elastic engaging pawls


56




b


or the like formed in plurality in a lower surface. In the third mover


66


, if the operation lever L


1


is rotated in the arrow A-B direction, the movable member


49


rotates together with the operation lever L


1


. The engaging portion


56




a


is pulled by the third coupling portion


49




b


and moves in the arrow N-O direction together with the third holding member


63


over a second board surface


57




b


of the pole board


57




b.






The engaging portion


56




a


comprises, for example, two rail-formed protrusions. When the operation lever


35


is swung in the arrow C-D direction, the third holding member


19




b


inactively moves in the engaging portion


56




a,


and the third mover


56


does not move.




The third holding member


63


comprises an insulator in a structure as explained in the foregoing first embodiment of the invention. The third holding member


63


has, for example in a lower surface, turn-signal-switch movable contacts


63




a,




63




a


contacting the third fixed contact


64


, and an electronic element


63




c.


The electronic element


63




c


comprises a current-reverse-preventing diode soldered between the two movable contacts


63




a,




63




a.


The movable contacts


63




a,




63




a


comprise two conductive metal plate spring members, and fixes both base portions to the third holding member


63


and connect the two movable contacts


63




a,




63




a


by the electronic element


63




c.


Due to this, only a current in a predetermined direction flows between the movable contacts


63




a,




63




a


thus preventing reverse flow of current.




The third holding member


63


, if the operation lever L


1


is rotated together with the third mover


66


in the arrow A-B direction, moves in the arrow N-O direction. The third holding member


63


forms, in a periphery, an engaging portion


63




b


for engagement with the elastic engaging pawl


56




b.


Incidentally, the third holding member


63


may be fixed to the third mover


56


by screws or the like, and attaching means is not especially limited.




The pole board


57


comprises a conductive plate


65


insert-molded by resin, and fitted over a lower aperture of the case


48


. The pole board


57


has a first board surface


57




a


and a second board surface


57




b.


The first mover


47


and the second mover


55


are rested on the lower first board surface


57




a


and the third mover


56


on the upper second board surface


57




b.






The pole board


57


is integrally formed with a connector portion


57




c


and has a terminal


65




b


protruding in the connector portion


57




c


and in conduction to the conducting plate


65


. By the provision of the electronic element


59




b,


the terminal


65




b


can pass a current only in a predetermined direction as in the input terminal


19




d,




19




e,




19




f,




19




g,




19




h


and output terminal


19




i,




19




j,




19




k,




191


,


19




m


of the combination switch


19


explained in the foregoing seventh embodiment of the invention. This makes it possible to provide a contact position


19




a


on the pole board


57


and reduce the number of harnesses for connection to the terminal


65




b


and the terminal


65




b.


In the first board surface


27




a,


a guide hole


57




d


is opened with which the guide protrusion


55




c


of the second mover


55


engages.




Each conducting plate


65


comprises a terminal


65




a


provided on the first pole surface


57




a


and second pole surface


57




b,


a first fixed contact


60


, a second contact


62


, a third contact


64


and the terminal


65




b.


In each conducting plate


65


, each terminal


65




a,


each first to third fixed contact


60


,


62


,


64


and each terminal


65




b


may be separately formed and put in conduction by soldering or integrally formed.




Incidentally, the movable contacts


59




a,




61




a,




63




a


may use movable contacts


1


,


4


,


7


,


10


,


13


,


16


as explained in the foregoing first to sixth embodiment of the invention.




The example of a combination switch using the invention is described as above. Next, the operation of the combination switch will be explained in detail.




If the first rotary knob


36


is rotated in the arrow E direction to a first stage from an OFF position, the shaft


41


and first coupling member


39


rotate together with the first rotary knob


36


. The first coupling member


39


is in engagement with the engaging portion


47




a


thereby moving the first mover


47


in the arrow J direction. The first holding member


59


provided on a lower surface of the first mover


47


moves (i.e., slides) together with the first mover in the arrow K and J direction over the first pole board


57




a


of the pole board


57


so that the movable contact


59




a


on the lower surface of the holding member


59


slides into contact with the first fixed contact


60


and the tail lamp goes on.




If the first rotary knob


36


is rotated further in the arrow E direction to a second stage, the shaft


41


and first coupling member


39


rotate together with the first rotary knob


36


in the manner stated above. The first coupling member


39


is in engagement with the engaging portion


47




a,


thereby further moving the first mover


47


in the arrow J direction. The first holding member


59


provided on the lower surface of the first mover


47


moves with the with the first mover


47


in the arrow J direction over the first board surface


57




a


of the pole board


57


, and the movable contact


59




a


on the lower surface of the first holding member


59


comes into contact with the first fixed contact


60


causing the headlight to go on.




If the first rotary knob


36


is rotated in the arrow F direction, the members stated above move in the opposite direction to the foregoing case. The headlight goes off and the tail lamp goes off in the order, becoming in former OFF state.




If the operation lever L


1


is rotated in the arrow C direction, the operation lever L


1


swings about the shaft


35




a


of the lever


35


. The second coupling member


35




f


moves the second mover


55


in the arrow L direction. When the second mover


55


moves in the arrow L direction, the movable contact


61




a


of the second holding member


61


provided on the lower surface moves (i.e., slides) in the arrow L direction over the first board surface


57




a


of the pole board


57


into contact with the second fixed contact


62


, performing passing.




When the operation lever L


1


is released from the hand, the operation lever L


1


returns to the former neutral position by a slant surface of the nodal groove


49




d


with which the nodal member


40


has been in contact.




If the operation lever L


1


is rotated in the arrow D direction, the operation lever L


1


swings about the shaft


35




a


of the lever


35


and the second coupling member


35




f


moves the second mover


55


in the arrow M direction. If the second mover


55


moves in the arrow M direction, the movable contact


61




a


of the second holding member


61


provided on the lower surface moves (i.e., slides) in the arrow M direction over the first board surface


57




a


of the pole board


57


into contact with the second fixed contact


62


, switching main-dimmer.




If the operation lever L


1


is swung to a leftward position in the arrow A direction, the operation lever L


1


rotates together with the movable member


49


about the shaft


49




a.


When the movable member


49


rotates, the third mover


56


with which the third coupling member


49




b


engages is moved in the arrow N direction. When the third mover


56


moves in the arrow N direction, the third holding member


63


provided on the lower surface moves (i.e., slides) together and the movable contact


63




a


slides into contact with the third fixed contact


64


, flickering the left turn signal.




Then, if the operation lever L


1


is operated in the opposite arrow B direction, the foregoing members move in the opposite direction, flickering the right turn signal.




By the provision of the electronic element


59




b,




61




e,




63




c


for preventing reverse flow of current between the movable contacts


59




a,




59




a,




61




a,




61




a,




63




a,




63




a,


the conductive plate


65


and terminal


65




b


of the pole board


57


makes possible to provide matrix-formed contact positions as explained in the seventh embodiment of the invention and reduce the number of harnesses to be connected to the combination-switch terminal


65




b


or control unit.




The present invention was structured as explained above and hence has effects as follows.




(1) The switch device according to the present invention comprises a plurality of fixed contacts and a plurality of movable contacts to contact the fixed contact, wherein the movable contacts have an electronic element provided between contact members. Due to this, it is possible to provide electronic elements in effective places and space saving of an electric circuit board for providing electronic elements.




(2) In the switch device as set forth in (1), the electronic element comprises a diode. Due to this, it is possible to prevent current from flowing in other than a predetermined direction, and prevent the switch device from malfunctioning even if the lead-wire signals are used commonly for a signal for various switches.




(3) In the switch device as set forth in (1) or (2), the movable contacts each has the electronic element arranged in a connecting portion where the plurality of contact members join together. Due to this, it is possible to perform, at the switch contact portions, prevention against reverse flow in an electric circuit having a plurality of switch contact portions, use commonly the switch terminals or harnesses, reduce cost and simplify the electric circuit apparatus.




(4) In the switch device as set forth in (3), the movable contacts each has a holding member fixing the electronic element and the connecting portion where the plurality of contact members join together. Due to this, it is possible to easily hold the movable contact and electronic elements by the holding member to provide them in the switch device and use the holding member also as the circuit board.




(5) In the switch device as set forth in (4), the holding member forms a mover. Due to this, it is possible to easily provide the movable contact and electronic elements in the switch device and arrange the movable contact to interact with the operation member.




(6) In the switch device as set forth in (1), (2) or (3), the movable contact comprises two conductive metal rod-like members, and the two conductive metal rod-like members each forms a contact portion in one end and fixing the other end on an end of each of the electronic elements. Due to this, it is possible to commonly use the movable contact to a lead terminal of an electronic element and reduce the number of parts, such as electronic elements, and assembling processes thus reducing cost.




(7) In the switch device as set forth in (1), (2), (3), (4), (5) or (6), the movable contacts each constitutes a contact member for an automobile combination switch. Due to this, it is possible to simplify a complicated combination-switch electric circuit and reduce the number and assembling processes of electronic elements, terminals or harnesses to be connected to the terminals, thus reducing cost. Also, it is possible to prevent reverse flow of current in contact positions and provide a combination switch which is prevented from malfunctioning due to such prevention of reverse flow of current.



Claims
  • 1. A combination switch device for an automobile, comprising:a plurality of fixed contact groups connected to a plurality of lead wires and arranged in a matrix circuit, each fixed contact group having a plurality of fixed contacts, said lead wires being used commonly for a plurality of signals having different functions; and a plurality of movable contacts each having a plurality of contact members that slide between a plurality of positions and selectively interconnect the fixed contacts in one of said fixed contact groups when in a first one of said positions and the fixed contacts in another of said fixed contact groups when in a second one of said positions; wherein each of the movable contacts has an electronic element comprising a diode connected between said plurality of contact members.
  • 2. The switch device as claimed in claim 1, wherein each of the movable contacts has the electronic element arranged in a connecting portion where the plurality of contact members join together.
  • 3. The switch device as claimed in claim 2, wherein each of the movable contacts has a holding member fixing the electronic element and the connecting portion where the plurality of contact members join together.
  • 4. The switch device as claimed in claim 3, wherein the holding member forms a mover.
  • 5. The switch device as claimed in claim 1, wherein each of the movable contacts comprises two conductive metal rod-like members, and the two conductive metal rod-like members each forms a contact portion in one end and has the other end fixed on an end of the electronic element.
  • 6. The switch device as claimed in claim 1, wherein the plurality of movable contacts comprises first, second and third movable contacts of an automobile combination switch.
  • 7. The switch device as claimed in claim 6, wherein the first movable contact provides a turn signal indicator switch, the second movable contact provides a passing switch and a main-dimmer selector switch, and the third movable contact provides a headlight switch and a fog lamp switch.
Priority Claims (1)
Number Date Country Kind
2000-043100 Feb 2001 JP
US Referenced Citations (4)
Number Name Date Kind
4212000 Yamada Jul 1980 A
4288787 Serras-Paulet Sep 1981 A
4316067 Whiteman Feb 1982 A
4652706 Rao et al. Mar 1987 A
Foreign Referenced Citations (6)
Number Date Country
0 131 185 Jan 1985 EP
0 135 199 Feb 1991 EP
5-79843 Oct 1993 JP
07 073778 Mar 1995 JP
9-63415 Mar 1997 JP
09 063415 Mar 1997 JP
Non-Patent Literature Citations (1)
Entry
European Search Report dated Apr. 23, 2001 for Application No. Ep 01 10 4072.