Information
-
Patent Grant
-
6809273
-
Patent Number
6,809,273
-
Date Filed
Tuesday, July 1, 200321 years ago
-
Date Issued
Tuesday, October 26, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Harness, Dickey & Pierce, PLC
-
CPC
-
US Classifications
Field of Search
US
- 200 5 R
- 200 5 A
- 200 6 R
- 200 6 A
- 200 17 R
- 200 18
-
International Classifications
- H01H900
- H01H2180
- H01H2302
-
Abstract
A switch structure comprising a switch element (5, 59, 61) performing circuit switching operation by pushing and a push button section (3) attached rotationally movably to a supporting member (7, 91) and having a push rod section (25, 77, 81) pushing the switch element and integrally formed thereto, wherein a switching operation is performed when the push button section (3) is rotationally moved by pushing and push rod section pushes the switch element, wherein the push rod section is provided with a flexible portion (27) able to bend when pushed, and wherein a guide section (47, 57, 49) is provided which comes into contact with the push rod section to bend the flexible portion and, at the same time, guides the push rod section to push the switch element in the normal direction when the push button section is rotationally moved by pushing.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a switch structure used in an operation switch panel for an air conditioner, an audio system, and so on, for a vehicle.
2. Description of the Related Art
Conventionally, a switch structure shown in
FIG. 12
is used in an operation switch panel for an air conditioner, an audio system, and so on, for a vehicle.
The switch comprises a push button section P
5
attached to a supporting member P
1
in such a way that the push button section P
5
can pivot around a pivot shaft P
3
as a center, a push rod section P
9
pushed inward by the push button section P
5
while being guided by a guide section P
7
when the push button section P
5
pivots, and a switch element P
11
that is turned on and off by the push rod section P
9
pushed inward.
Another switch structure shown in
FIG. 13
comprises a push button section P
5
formed integrally with the push rod section P
9
while being pivotally attached to the supporting member P
1
via a hinge P
13
and a switch element P
11
that is turned on and off by the push rod section P
9
.
In these switch structures, the back of the push button section P
5
is generally illuminated by a light source section P
17
attached to a substrate P
15
for night illumination, but the light source section P
17
are often shared with a plurality of switch structures to reduce the manufacturing cost of the switch.
In these cases, the light source section P
17
is, as a consequence, installed at a position away from the position directly under the push button section P
5
so that other switch structures are also illuminated and, therefore, the distance between the substrate P
15
and the push button section P
5
is large so that a light path from the light source section P
17
to the back of the push button section P
5
is ensured.
However, in the switch structure shown in
FIG. 12
, as the push rod section P
9
and the push button section P
5
are separate parts, there is the cost of the part, a die and assembly for each part, resulting in a rise in the manufacturing cost. Moreover, a problem occurs that a sound of parts returning into place is produced between the push button section P
5
and the push rod section P
9
, resulting in a loss of excellent feel of the switch.
In the switch structure shown in
FIG. 13
, as the push rod section P
9
is formed integrally with the push button section P
5
, the movement of the push rod section P
9
, while the push button section P
5
pivots, is not a linear one toward the switch element P
11
but a pivot movement about the hinge P
13
as a center.
As a consequence, as shown in
FIG. 14
, when the push button section P
5
pivots and the push rod section P
9
pushes in the switch element P
11
, the push rod section P
9
tilts with respect to the switch element P
11
and the tip of the push rod section P
9
is offset from the center of the switch element P
11
. Particularly when the distance between the substrate P
15
and the push button section P
5
is set large in order to ensure the light path from the light source section P
17
to the push button section P
5
and, accordingly, the push rod section P
9
is long, the amount of the offset amount is large.
As described above, if the push rod section P
9
tilts with respect to the switch element P
11
or the tip of the push rod section P
9
is offset from the center of the switch element P
11
, a problem occurs that the contact point of the switch element P
11
does not conduct electricity or that the operability is marred.
Moreover, if the operating stroke of the push button section P
5
is shortened, the problem of the offset of the push rod section P
9
can be resolved to a certain extent but in this case another problem occurs that the operability of the switch is marred.
The present invention has been developed with the above-mentioned problems being taken into consideration and the object is to provide a switch structure, the manufacturing cost of which is low, which operates stably, and the operability and the excellent feel are maintained.
According to a first aspect of the present invention, a push rod section is provide with a flexible portion and when a push button section is pushed and moves rotationally, the push rod section comes into contact with a guide section and bends the flexible portion and at the same time the push rod section is guided by the guide section and pushes a switch element.
Due to the rotational movement of the push button section, the push rod section comes into contact with the guide section and bends the flexible portion of the push rod section even if the push rod section as a whole tilts with respect to the switch element and, therefore, the switch element can be securely turned on and off and excellent operability can be obtained.
Moreover, as the push rod section is integrated with the push button section as a part thereof, the manufacturing cost can be reduced compared to a case where the push rod section is manufactured as a separate part. In addition, it is unlikely that a sound of parts returning into place is produced between the push button section and the push rod section or that the excellent feel of the switch structure is marred.
When the push rod section pushes the switch element, the angle of a contact portion (the vicinity of the portion that comes into contact with the switch element) of the push rod section with respect to the direction of movement of the switch element is within the range in which the effects of the present invention (that is, the push rod section can securely turn on and off the switch element and the operability is excellent) can be obtained (for example, the contact portion of the push rod section is in parallel with the direction of movement of the switch element).
According to a second aspect of the present invention, as a push button section is attached to a supporting member via a hinge, it is possible to move the push button section rotationally about the hinge as a center by pushing part of the push button section.
According to a third aspect of the present invention, as the distance in the pushing direction between a flexible portion of a push rod section and a switch element is almost equal to the distance between a hinge and the switch element, it is unlikely that the flexible portion bends considerably (compared to a case where the flexible portion is nearer to the switch element than to the hinge) when a push button section pivots. Due to this, the pivot movement of the push button section does not require a large operating force and therefore excellent operability can be obtained.
In addition, as the amount of flexure at the flexible portion is small, it is unlikely that a large stress is exerted on the flexible portion and therefore the durability of the push rod section is improved.
The pushing direction in this case is reffered to, for example, a direction in which the push button section is pushed or a direction in which the push rod section pushes the switch element.
According to a fourth aspect of the present invention, as a push button section is attached pivotally to a supporting member, it is possible to make the push button section pivot around a pivot shaft as a center by pushing part of the push button section.
According to a fifth aspect of the present invention, as the distance in the pushing direction between a flexible portion of a push rod section and a switch element is almost equal to the distance between a shaft of rotational movement and the switch element, it is unlikely that the flexible portion bends considerably (compared to a case where the flexible portion is nearer to the switch element than to the shaft of rotational movement) when a push button section pivots. Due to this, the pivot movement of the push button section does not require a large operating force and therefore excellent operability can be obtained.
In addition, as the amount of flexure at the flexible portion is small, it is unlikely that a large stress is exerted on the flexible portion and therefore the durability of the push rod section is improved.
In a sixth aspect of the present invention, a flexible portion is illustrated. As the flexible portion according to the present invention smoothly produces flexure when, for example, a push rod section is pressed to a guide section, the push rod section is pressed, for example, against the guide section tightly and positioned at an angle determined by the guide section.
Therefore, the switch structure of the present invention operates smoothly and excellent operability can be obtained.
According to a seventh aspect of the present invention, as a guide section is provided only on the side on which a pushing force of a push rod section is exerted when a push button section is pushed, a frictional force produced between the push rod section and the guide section is small. Therefore, the switch structure according to the present invention can operate smoothly and excellent operability can be obtained.
According to an eighth aspect of the present invention, as guide sections are provided on the side on which a pushing force of a push rod section is exerted when a push button section is pushed and on the other opposite side, with the push rod section being in between, the push rod section can be guided more securely.
According to a ninth aspect of the present invention, as the push button sections are connected to each other, it is only necessary to install the connected push button sections instead of installing each push button section respectively. Therefore, the switch structure according to the present invention can be manufactured with ease.
In addition, as a switch element and a guide section are provided corresponding to each push button section, it is possible for each switch to operate independently.
According to a tenth aspect of the present invention, the light irradiated by a light source section is guided to a push button section by a reflecting surface provided at a guide section. Therefore, as the switch structure according to the present invention does not require a light reflecting member to be provided separately, manufacturing is easy and the manufacturing cost can be reduced.
According to an eleventh aspect of the present invention, as a supporting member and a guide section are formed integrally, it is not necessary to install them as separate parts.
Therefore, the manufacture of the switch structure according to the present invention is easy and the manufacturing cost can be reduced.
According to a twelfth aspect of the present invention, as one switch structure is able to turn on and off two switch elements A and B, the manufacturing cost can be reduced compared to a case where two switch structures are provided. In addition, the space for installation of the switch structure can be reduced.
The present invention may be more fully understood from the description of preferred embodiments of the invention set forth below, together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a diagram illustrating a switch panel equipped with a switch structure.
FIG. 2
is a diagram illustrating the structure of a switch structure in a first embodiment.
FIG. 3
is a diagram illustrating the structure of a push button section in the switch structure in the first embodiment.
FIG. 4
is a diagram illustrating the structure of a supporting member in the switch structure in the first embodiment.
FIG. 5
is a diagram illustrating the operations of the switch structure in the first embodiment.
FIG. 6
is a diagram illustrating the structure of a switch structure in a second embodiment.
FIG. 7
is a diagram illustrating the structure of the switch structure in the second embodiment.
FIG. 8
is a diagram illustrating the operations of the switch structure in the second embodiment.
FIG. 9
is a diagram illustrating the structure of a switch structure in a third embodiment.
FIG. 10
is a diagram illustrating the structure of a switch structure in a fourth embodiment.
FIG. 11
is a diagram illustrating the structure of a switch structure in a fifth embodiment.
FIG. 12
is a diagram illustrating the structure of a conventional switch structure.
FIG. 13
is a diagram illustrating the structure of another conventional switch structure.
FIG. 14
is a diagram illustrating the operations of the conventional switch structure.
DESCRIPTION OF PREFERRED EMBODIMENTS
Next, the embodiments of the switch structure according to the present invention are described below. First, the switch structure in the first embodiment is described by reference to
FIG. 1
to FIG.
4
. Here,
FIG. 1
is an external view of a switch panel of an air conditioner for a vehicle,
FIG. 2
is a sectional side elevation of a switch structure, and FIG.
3
and
FIG. 4
are perspective views of the parts making up the switch structure.
The switch structure in the first embodiment is used as a switch panel of an air conditioner for a vehicle shown in FIG.
1
. The switch panel comprises a plurality of switches (such as a fan switch) for directing various operations of the air conditioner, and the switch structure in the first embodiment is used in these switches.
As shown in
FIG. 2
, the switch structure in the first embodiment comprises a push button section
3
that pivots when pushed, a switch element
5
that is mechanically turned on and off by the push button section
3
, a supporting member
7
that supports the push button section
3
and, at the same time, that has a guide section
47
guiding the operation of the push button section
3
from inside, an external guide section
9
that guides the operation of the push button section
3
, a light source section
11
that illuminates the push button section
3
, a cover
13
that covers the surface of the switch structure, and a substrate
15
that supports the switch element
5
and the light source section
11
.
As shown in
FIG. 3
, the push button section
3
comprises a push portion
17
that is a hollow box-shaped member. The push portion
17
is provided with a light transmitting section
19
, which is a window that allows the light from the light source section
11
to pass through, on its front side (right-hand side in FIG.
2
).
In addition, the push button section
3
comprises a hinge
21
provided at one end of the push portion
17
and a fixed end
23
that is a plate-like member provided at the opposite side of the push portion
17
with respect to the hinge
21
.
Moreover, the push button section
3
comprises a push rod section
25
that is a plate-like member provided in a state of being perpendicular to the substrate
15
at the end opposite to the hinge
21
of the push portion
17
. The push rod section
25
is provided with a flexible portion
27
, the rigidity of which is reduced by decreasing its thickness to less than that of the surrounding portion. The distance between the flexible portion
27
and the substrate
15
is set almost equal to the distance between the hinge
21
and the substrate
15
. A contact portion
29
, which is the tip of the push rod section
25
, is sandwiched by the supporting member
7
and the external guide section
9
.
The switch element
5
comprises a semi-spherical switch main body
31
provided on the substrate
15
and a rubber section
33
that covers the switch main body
31
. The rubber section
33
comprises a semi-spherical dome portion
35
corresponding to the shape of the switch main body
31
and the dome portion
35
covers the switch main body
31
.
The switch main body
31
of the switch element
5
is located on the extension line of the push rod section
25
and when the push rod section
25
pushes the front side (the right-hand side in
FIG. 2
) of the dome portion
35
, the on and off states of the switch main body
31
are switched.
As shown in FIG.
2
and
FIG. 4
, the supporting member
7
is a cylindrical member, the sectional view of which is substantially square and comprises a main body section
37
contained inside of the push portion
17
. On the inner surface of the main body section
37
, a reflecting surface
39
that reflects light from the light source section
11
is provided.
In addition, the supporting member
7
comprises a supporting portion
41
extendedly provided upwardly (upward in
FIG. 2
) from one end of the main body section
37
. There is provided an insertion portion
43
composed of two plate-shaped members erectly provided in parallel to each other on the front side of the supporting portion
41
, and the fixed end
23
of the push button section
3
is inserted into the insertion portion
43
. There is provided a scattering surface
45
that scatters the light from the light source section
11
on the back (left-hand side surface in
FIG. 2
) of the supporting portion
41
.
Moreover, the supporting member
7
comprises an internal guide plate
47
(guide section) that is a plate-shaped member erectly provided in a direction perpendicular to the substrate
15
(in parallel to the push rod section
25
) at the end opposed to the supporting portion
41
of the main body section
37
.
The external guide section
9
comprises an external guide plate
49
that is a plate-shaped member provided under the push rod section
25
and in parallel thereto. The external guide plate
49
and the internal guide plate
47
of the supporting member
7
sandwich the contact portion
29
of the push rod section
25
from both sides while leaving a space in which the push rod section
25
can slide.
The light source section
11
comprises a lamp
51
and a light source main body
53
and is attached to a light source attaching hole
54
provided in the substrate
15
in such a way that the lamp
51
faces to the back of the supporting portion
41
. The lamp
51
is a lamp for night illumination.
The cover
13
is a plate-shaped member comprising an opening
55
and making up the outer shell on the front side of the switch structure while exposing the push portion
17
to the front side through the opening
55
. Moreover, the cover
13
sandwiches the fixed end
23
together with the supporting portion
41
of the supporting member
7
and prevents the push button section
3
from dropping out of the cover
13
.
To the substrate
15
, the switch element
5
and the light source section
11
are attached, as described above.
Next, the operations of the switch structure in the first embodiment are described with reference to FIG.
5
.
When the push portion
17
is pushed in the direction of the arrow, the push button section
3
pivots clockwise about the hinge
21
as a center. At this time, in accordance with the pivot movement, the push rod section
25
tilts with respect to the internal guide plate
47
.
When the push button section
3
pivots to a certain extent, a side of the contact portion
29
of the push rod section
25
comes into contact with the internal guide plate
47
.
When the push button section
3
pivots further, as a force is exerted on the contact portion
29
from the internal guide plate
47
, flexure is produced in the flexible portion
27
of the push rod section
25
and the contact portion
29
is brought into a state of being tightly pressed against the internal guide plate
47
. At this time, as the internal guide plate
47
is perpendicular to the substrate
15
, the contact portion
29
becomes also perpendicular to the substrate
15
.
In addition, as the push button section
3
pivots, the contact portion
29
approaches the switch element
5
while sliding on the surface of the internal guide plate
47
.
In other words, as the push button section
3
circularly moves, the contact portion
29
is guided along a certain path by the internal guide plate
47
and approaches the switch element
5
while maintaining the right angle with respect to the substrate
15
.
The contact portion
29
of the push rod section
25
then pushes the center of the rubber section
33
of the switch element
5
and the on and off states of the switch element
5
are switched.
Next, the effects obtained from the switch structure in the first embodiment are described.
In the switch structure in the first embodiment, the contact portion
29
of the push rod section
25
is guided along a certain path by the internal guide plate
47
and pushes the center of the rubber section
33
while maintaining the right angle (in parallel to the direction of the movement of the switch element
5
) with respect to the substrate
15
. Therefore, according to the switch structure in the first embodiment, it is possible to securely turn on and off the switch element
5
.
Moreover, as the contact portion
29
pushes the rubber section
33
of the switch element
5
from directly above, the entire surface of the rubber section
33
bends evenly and therefore excellent operability can be obtained.
In the switch structure in the first embodiment, as the push portion
17
and the push rod section
25
are formed integrally as the push button section
3
, the manufacturing cost can be reduced compared to a case where they are manufactured separately. Moreover, as the push portion
17
and the push rod section
25
are formed integrally, it is unlikely that a sound of parts returning into place is produced and that the excellent feel of the switch structure is marred.
In the switch structure in the first embodiment, as the distance between the flexible portion
27
of the push rod section
25
and the substrate
15
is almost equal to the distance between the hinge
21
and the substrate
15
, when the push button section
3
pivots, it is unlikely that the flexible portion
27
bends considerably (compared to a case where the difference in distance is larger). Due to this, the pivot movement of the push button section
3
does not require a large operating force and therefore excellent operability can be obtained.
Moreover, as the amount of flexure of the flexible portion
27
is small, it is unlikely that a large force is exerted on the flexible portion
27
and, therefore, the durability of the push rod section
25
is improved.
In the switch structure in the first embodiment, as the internal guide plate
47
is formed integrally as part of the supporting member
7
, it is not necessary to provide the internal guide plate
47
as a separate part. Due to this, the manufacturing cost of the switch structure can be reduced.
In addition, in the switch structure in the first embodiment, the light from the light source section
11
is guided to the light transmitting section
19
of the push portion
17
by the scattering surface
45
or the reflecting surface
39
provided on the supporting member
7
. Therefore, it is not necessary to provide a member to scatter or reflect the light from the light source section
11
as a separate part and, as a result, the manufacturing cost of the switch structure can be reduced.
The configuration of the switch structure in the second embodiment is described with reference to FIG.
6
and FIG.
7
.
FIG. 6
is a sectional side elevation of the switch structure and
FIG. 7
is a perspective view of the switch structure. The same parts as those in the first embodiment are not described here.
The switch structure in the second embodiment comprises the push button section
3
that pivots when pushed, an internal guide section
57
that guides the movement of the push button section
3
, a case
58
that is the body of the switch structure, an upper side switch element
59
(switch element A) and a lower side switch element
61
(switch element B), that is, a pair of switches to be turned on and off by the push button section
3
, the light source section
11
that illuminates the push button section
3
, and the substrate
15
that supports the upper side switch element
59
, the lower side switch element
61
and the light source section
11
.
The push button section
3
has the box-shaped push portion
17
. A surface portion
63
, which is the front side surface (right-hand side in
FIG. 6
) of the push portion
17
, is formed so that its central area is slightly hollowed and comprises an upper side convex portion
65
, which is a convex portion located at the upper side of the surface portion
63
, and a lower side convex portion
67
, which is a convex portion located at the lower side of the surface portion
63
.
In a left-hand side surface
69
, which is the left-hand side (front side in
FIG. 7
) of the push portion
17
, and in a right-hand side surface
71
, which is the right-hand side of the push portion
17
, shaft bearing holes
73
into which pivot shafts
91
, which will be described later, are inserted, are provided respectively.
In addition, from the end of an upper side surface
75
, which is the upper side (upper side in
FIG. 7
) of the push portion
17
, an upper side push rod section
77
(push rod section A), which is a plate-shaped member, is provided extendedly in the direction perpendicular to the substrate
15
, and from the end of a lower side surface
79
, which is the lower side of the push portion
17
, a lower side push rod section
81
(push rod section B), which is a similar plate-shaped member, is provided extendedly in the direction perpendicular to the substrate
15
.
The upper side push rod section
77
and the lower side push rod section
81
are provided with the flexible portion
27
, respectively, the rigidity of which is reduced by decreasing the thickness to a smaller value than that of the surroundings. The distance L
1
(refer to
FIG. 6
) between the flexible section
27
and the substrate
15
is set to a value nearly equal to the distance L
2
between the pivot shaft
91
and the substrate
15
(for example, the ratio L
1
/L
2
is 0.95 to 1.05). In addition, the contact portions
29
, which are the tips of the upper side push rod section
77
and the lower side push rod section
81
, are arranged in parallel to the internal guide section
57
at certain intervals, as will be described later.
Moreover, the push portion
17
comprises the light transmitting section
19
, which is a window that allows the light from the light source section
11
to pass through, on its front side (right-hand side in FIG.
6
).
The internal guide section
57
is a cylindrical member, the sectional view of which is rectangular, and is contained inside of the push button section
3
. The internal guide section
57
has a two-section structure composed of a large width section
83
, which is near the substrate
15
and the width of which is great, and a narrow width section
85
, which is near the front side and the width of which is narrow. In the large width section
83
, an upper side guide surface
87
(a guide section on which a pushing force is exerted by the push rod section when the push button section is pushed), which is the upper side surface, and a lower side guide surface
89
(a guide section on which a pushing force is exerted by the push rod section when the push button section is pushed), which is the lower side surface, are perpendicular to the substrate
15
, respectively, and are arranged in parallel to the contact portion
29
of the push rod section
25
at certain intervals.
In addition, the cylindrical pivot shaft
91
protrudes in parallel to the substrate
15
from the front side and the backside (the front side and backside in
FIG. 7
) of the internal guide section
57
, respectively. The pivot shaft
91
is supported by the shaft bearing hole
73
in the push button section
3
.
Moreover, on the inner surface of the internal guide section
57
, the reflecting surface
39
is provided, which reflects the light from the light source section
11
.
The case
58
is a rectangular plate-shaped member and has an opening
90
, which is a rectangular window, in the center. The case
58
covers the front side of the switch structure while exposing the push portion
17
of the push button section to the outside through an opening
90
.
The upper side switch element
59
is provided on the extension line of the upper side push rod section
77
on the substrate
15
, and the lower side switch element
61
is provided on the extension line of the lower side push rod section
81
on the substrate
15
.
The upper side switch element
59
and the lower side switch element
61
have a structure similar to that of the switch element
5
in the first embodiment.
The light source section
11
has a structure similar to that in the first embodiment and is attached to the substrate
15
so that the lamp
51
faces to the center of the push button section
3
.
As described above, the upper side switch element
59
, the lower side element
61
and the light source section
11
are attached to the substrate
15
.
Next, the operations of the switch structure in the second embodiment are described with reference to FIG.
8
.
When the upper side convex portion
65
of the push button section
3
is pushed, the push button section
3
pivots counterclockwise about the pivot shaft
91
, as a center, which makes up a supporting member. As a result, the contact portion
29
of the upper side push rod section
77
comes into contact with the upper side guide surface
87
of the internal guide
57
and comes into close contact with the upper side guide surface
87
by means of the flexure of the flexible portion
27
. The upper side guide surface
87
is, as described above, perpendicular to the substrate
15
, therefore, the contact portion
29
also becomes perpendicular to the substrate
15
.
Moreover, as the push button section
3
pivots counterclockwise, the upper contact portion
29
of the upper side push rod section
77
moves toward the center of the upper side switch element
59
.
In other words, as the push button section
3
pivots counterclockwise, the contact portion
29
of the upper side push rod section
77
is guided by the upper side guide surface
87
and approaches the center of the upper side switch element
59
, in the state of being perpendicular to the substrate
15
.
When the center of the upper side switch element
59
is pushed by the contact portion
29
, the on and off states of the upper side switch element
59
are switched.
When the lower side convex portion
67
of the push button section
3
is pushed, the push button section
3
pivots clockwise about the pivot shaft of
91
as a center and the on and off states of the lower side switch element
61
are switched by the contact portion
29
of the lower side push rod section
81
, as is similar to the above.
Next, the effects obtained from the switch structure in the second embodiment are described.
According to the switch structure in the second embodiment, when the upper side convex portion
65
is pushed, the contact portion
29
of the upper push rod section
77
is guided along a fixed path by the internal guide section
57
and, as a result, pushes the center of the rubber portion of the upper side switch element
59
, with the right angle with respect to the substrate
15
(in parallel to the direction of movement of the upper side switch) being maintained. Therefore, according to the switch structure in the second embodiment, the upper side switch element
59
can securely be turned on and off. Similarly, when the lower side convex portion
67
is pushed, the lower side switch element
61
can surely be turned on and off.
Moreover, according to the second embodiment, as the contact portion
29
pushes the center of the rubber section of the upper side switch element
59
and the lower side switch element
61
directly from above, the entire surface of the rubber section bends evenly and therefore the excellent operability can be obtained.
According to the switch structure in the second embodiment, as the push portion
17
, the upper side push rod section
77
and the lower side push rod section
81
are formed integrally as the one-piece push button section
3
, the manufacturing cost can be reduced compared to a case where they are manufactured separately. Moreover, it is unlikely that a sound of parts returning into place is produced between the push portion
17
and the upper side push rod section
77
or between the push portion
17
and the lower side push rod section
81
, and that the excellent feel is marred.
According to the switch structure in the second embodiment, as the distance between the flexible portion
27
of the upper side push rod section
77
and the substrate
15
, and the distance between the flexible portion
27
of the lower side push rod section
81
and the substrate
15
, are almost equal to the distance between the pivot shaft
91
of the push button section
3
and the substrate
15
, respectively, it is unlikely that the flexible portion
27
bends considerably (compared to a case where the flexible portion
27
is provided nearer to the substrate
15
) when the push button section
3
pivots. Due to this, the pivot movement of the push button section
3
does not require a large operating force, resulting in excellent operability.
Moreover, as the amount of flexure of the flexible portion
27
is small, it is unlikely that a large stress is exerted on the flexible portion
27
and therefore the durability of the push rod section
25
is improved.
According to the switch structure in the second embodiment, the light from the light source section
11
is guided to the light transmitting section
19
of the push portion
17
by the reflecting surface
39
provided to the internal guide section
57
. Therefore, it is not necessary to provide a member to reflect the light from the light source section
11
as a separate part, and as a result, the manufacturing cost of the switch structure can be reduced.
According to the switch structure in the second embodiment, when the push button section
3
pivots, only the upper side guide surface
87
comes into contact with the upper side push rod section
77
and guides its operation and, therefore, it is unlikely that a large frictional force is exerted on the upper side push rod section
77
. Similarly, it is unlikely that a large frictional force is exerted on the lower side push rod section
81
.
Therefore, the switch structure in the second embodiment can operate smoothly.
According to the switch structure in the second embodiment, as the two switches can be turned on and off, the manufacturing cost can be reduced compared to a case where two switch structures are provided. Moreover, the space where the switch structure is installed can be reduced.
Basically, the switch structure in the third embodiment has a structure almost the same as that of the switch structure in the first embodiment.
According to the switch structure in the third embodiment, however, the push button section
3
comprises a pivot shaft
93
above the push portion
17
. The supporting member
7
comprises a shaft bearing portion
97
that supports the pivot shaft
93
while allowing a pivot movement. Therefore, when the push portion
17
is pushed, the push button section
3
can pivot about the pivot shaft
93
as a center.
The switch structure in the third embodiment has the same effects as the switch structure in the first embodiment.
The configuration of the switch structure in the fourth embodiment is described with reference to FIG.
10
.
The switch structure in the fourth embodiment comprises a plurality of the push button sections
3
as shown in
FIG. 10
, and these push button sections
3
are connected to each another by sharing the fixed ends
23
. Each individual push button section
3
has a structure similar to that of the push button section
3
in the first embodiment except for the fixed end
23
.
According to the switch structure in the fourth embodiment, basically similar to the first embodiment shown in
FIG. 2
, there are arranged the supporting member
7
, the external guide section
9
and the switch element
5
so as to correspond to each push button section
3
, respectively. Among these, the supporting members
7
are connected to each another at the part of the supporting portion
41
and formed integrally, with the guide section
9
also being formed integrally.
In other words, the configuration of the switch structure in the fourth embodiment is one made up by aligning the switch structures in the first embodiment in the direction perpendicular to the plane of the page including FIG.
2
and connecting them to each another at the fixed ends
23
of the push button sections
3
, the supporting portions
41
of the supporting members
7
, and the guide sections
9
.
Moreover, the switch structure in the fourth embodiment comprises the light source section
11
, which supplies light to each individual push button sections
3
.
The effects of the switch structure in the fourth embodiment are described below.
The switch structure in the fourth embodiment has the same effects as the switch structure in the first embodiment.
In the switch structure in the fourth embodiment, the plurality of push button sections
3
are connected via the common fixed end
23
.
Therefore, according to the switch structure in the fourth embodiment, it is possible to install the connected push button sections
3
at a time when manufacturing, and as a result, manufacturing is easy.
According to the switch structure in the fourth embodiment, the supporting member
7
and the guide section
9
are formed integrally, and the light source section
11
is shared, therefore, the number of parts can be reduced.
Next, the fifth embodiment is described. Basically, the switch structure in the fifth embodiment has a structure similar to that of the switch structure in the fourth embodiment.
In the switch structure in the fifth embodiment, however, a liner
99
is provided between the plurality of the push rod sections of the push button sections to connect them as shown in FIG.
11
.
In other words, the configuration of the switch structure in the fifth embodiment is one made up by aligning the switch structures in the first embodiment in the direction perpendicular to the plane of the page including FIG.
2
and by connecting the push button sections
3
to each another by the liner
99
.
The switch structure in the fifth embodiment has the same effects as the switch structure in the fourth embodiment shown in FIG.
10
.
While the invention has been described by reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Claims
- 1. A switch structure comprising a switch element (5, 59, 61) performing circuit switching operation by a push and a push button section (3) attached rotationally movably to a supporting member (7, 91) and having a push rod section (25, 77, 81) pushing the switch element and integrally formed thereto, wherein a switching operation is performed when the push button section (3) is rotationally moved by pushing and the push rod section pushes the switch element, wherein the push rod section is provided with a flexible portion (27) able to bend when pushed, and wherein a guide section (47, 57, 49) is provided which comes into contact with the push rod section to bend the flexible portion and, at the same time, guides the push rod section to push the switch element in the normal direction when the push button section is rotationally moved by pushing.
- 2. A switch structure, as set forth in claim 1, wherein the push button section (3) is attached to the supporting member (7) via a hinge (21).
- 3. A switch structure, as set forth in claim 2, wherein the distance between the hinge (21) and the switch element (5) is almost equal to the distance between the center of the flexible portion (27) and the switch element (5) in the pushing direction during the period of pushing.
- 4. A switch structure, as set forth in claim 1, wherein the push button section (3) is attached pivotally to the supporting member (7) via a pivot shaft (91).
- 5. A switch structure, as set forth in claim 4, wherein the distance between the pivot shaft (91) and the switch element (5) is almost equal to the distance between the center of the flexible portion (27) and the switch element (5) in the pushing direction during the period of pushing.
- 6. A switch structure, as set forth in claim 1, wherein the cross-sectional area of the flexible portion (27) is less than that of the surrounding portion in the push rod section (25, 77, 81).
- 7. A switch structure, as set forth in claim 1, wherein the guide section (47, 57) is provided only on the side on which a pushing force is exerted by the push rod section during the period of pushing.
- 8. A switch structure, as set forth in claim 1, wherein the guide section (47, 57, 49) is provided on the side on which a pushing force is exerted by the push rod section during the period of pushing and, on the opposite side, with the push rod section (47, 57, 49) being sandwiched in between.
- 9. A switch structure, as set forth in claim 1, wherein the push button sections (3) are connected to each another and at the same time comprise a plurality of convex portions (65, 67) able to rotationally move independently, and wherein the switch element (59, 61) and the guide section (57) are provided corresponding to each individual convex portion (65, 67).
- 10. A switch structure, as set forth in claim 1, wherein a light source section (11) for illuminating the push button section (3) is comprised internally and, at the same time, wherein the guide section (47) comprises a reflecting surface (39) that reflects the illumination light from the light source section 11 onto the push button section (3).
- 11. A switch structure, as set forth in claim 1, wherein the supporting member (7) and the guide section (47) are formed integrally.
- 12. A switch structure, as set forth in claim 1, wherein a first switch element (59) and a second switch element (61) are comprised as the switch element (5) and, at the same time, wherein the push button section (3) comprises a first push rod section (77) that pushes the first switch element (59) and a second push rod section (81) that pushes the second switch element (61) as the push rod section, wherein the first push rod section (77) pushes the first switch element (59) when the push button section (3) rotationally moves to push the first switch element (59), and wherein the second push rod section (81) pushes the second switch element (61) when the push button section (3) rotationally moves to push the second switch element (61).
Priority Claims (1)
Number |
Date |
Country |
Kind |
2002-198681 |
Jul 2002 |
JP |
|
US Referenced Citations (8)
Foreign Referenced Citations (4)
Number |
Date |
Country |
5-6563 |
Jan 1993 |
JP |
5-90772 |
Dec 1993 |
JP |
7-41919 |
Jul 1995 |
JP |
2001-345030 |
Dec 2001 |
JP |