Switch structure

Information

  • Patent Grant
  • 6809273
  • Patent Number
    6,809,273
  • Date Filed
    Tuesday, July 1, 2003
    20 years ago
  • Date Issued
    Tuesday, October 26, 2004
    19 years ago
Abstract
A switch structure comprising a switch element (5, 59, 61) performing circuit switching operation by pushing and a push button section (3) attached rotationally movably to a supporting member (7, 91) and having a push rod section (25, 77, 81) pushing the switch element and integrally formed thereto, wherein a switching operation is performed when the push button section (3) is rotationally moved by pushing and push rod section pushes the switch element, wherein the push rod section is provided with a flexible portion (27) able to bend when pushed, and wherein a guide section (47, 57, 49) is provided which comes into contact with the push rod section to bend the flexible portion and, at the same time, guides the push rod section to push the switch element in the normal direction when the push button section is rotationally moved by pushing.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a switch structure used in an operation switch panel for an air conditioner, an audio system, and so on, for a vehicle.




2. Description of the Related Art




Conventionally, a switch structure shown in

FIG. 12

is used in an operation switch panel for an air conditioner, an audio system, and so on, for a vehicle.




The switch comprises a push button section P


5


attached to a supporting member P


1


in such a way that the push button section P


5


can pivot around a pivot shaft P


3


as a center, a push rod section P


9


pushed inward by the push button section P


5


while being guided by a guide section P


7


when the push button section P


5


pivots, and a switch element P


11


that is turned on and off by the push rod section P


9


pushed inward.




Another switch structure shown in

FIG. 13

comprises a push button section P


5


formed integrally with the push rod section P


9


while being pivotally attached to the supporting member P


1


via a hinge P


13


and a switch element P


11


that is turned on and off by the push rod section P


9


.




In these switch structures, the back of the push button section P


5


is generally illuminated by a light source section P


17


attached to a substrate P


15


for night illumination, but the light source section P


17


are often shared with a plurality of switch structures to reduce the manufacturing cost of the switch.




In these cases, the light source section P


17


is, as a consequence, installed at a position away from the position directly under the push button section P


5


so that other switch structures are also illuminated and, therefore, the distance between the substrate P


15


and the push button section P


5


is large so that a light path from the light source section P


17


to the back of the push button section P


5


is ensured.




However, in the switch structure shown in

FIG. 12

, as the push rod section P


9


and the push button section P


5


are separate parts, there is the cost of the part, a die and assembly for each part, resulting in a rise in the manufacturing cost. Moreover, a problem occurs that a sound of parts returning into place is produced between the push button section P


5


and the push rod section P


9


, resulting in a loss of excellent feel of the switch.




In the switch structure shown in

FIG. 13

, as the push rod section P


9


is formed integrally with the push button section P


5


, the movement of the push rod section P


9


, while the push button section P


5


pivots, is not a linear one toward the switch element P


11


but a pivot movement about the hinge P


13


as a center.




As a consequence, as shown in

FIG. 14

, when the push button section P


5


pivots and the push rod section P


9


pushes in the switch element P


11


, the push rod section P


9


tilts with respect to the switch element P


11


and the tip of the push rod section P


9


is offset from the center of the switch element P


11


. Particularly when the distance between the substrate P


15


and the push button section P


5


is set large in order to ensure the light path from the light source section P


17


to the push button section P


5


and, accordingly, the push rod section P


9


is long, the amount of the offset amount is large.




As described above, if the push rod section P


9


tilts with respect to the switch element P


11


or the tip of the push rod section P


9


is offset from the center of the switch element P


11


, a problem occurs that the contact point of the switch element P


11


does not conduct electricity or that the operability is marred.




Moreover, if the operating stroke of the push button section P


5


is shortened, the problem of the offset of the push rod section P


9


can be resolved to a certain extent but in this case another problem occurs that the operability of the switch is marred.




The present invention has been developed with the above-mentioned problems being taken into consideration and the object is to provide a switch structure, the manufacturing cost of which is low, which operates stably, and the operability and the excellent feel are maintained.




According to a first aspect of the present invention, a push rod section is provide with a flexible portion and when a push button section is pushed and moves rotationally, the push rod section comes into contact with a guide section and bends the flexible portion and at the same time the push rod section is guided by the guide section and pushes a switch element.




Due to the rotational movement of the push button section, the push rod section comes into contact with the guide section and bends the flexible portion of the push rod section even if the push rod section as a whole tilts with respect to the switch element and, therefore, the switch element can be securely turned on and off and excellent operability can be obtained.




Moreover, as the push rod section is integrated with the push button section as a part thereof, the manufacturing cost can be reduced compared to a case where the push rod section is manufactured as a separate part. In addition, it is unlikely that a sound of parts returning into place is produced between the push button section and the push rod section or that the excellent feel of the switch structure is marred.




When the push rod section pushes the switch element, the angle of a contact portion (the vicinity of the portion that comes into contact with the switch element) of the push rod section with respect to the direction of movement of the switch element is within the range in which the effects of the present invention (that is, the push rod section can securely turn on and off the switch element and the operability is excellent) can be obtained (for example, the contact portion of the push rod section is in parallel with the direction of movement of the switch element).




According to a second aspect of the present invention, as a push button section is attached to a supporting member via a hinge, it is possible to move the push button section rotationally about the hinge as a center by pushing part of the push button section.




According to a third aspect of the present invention, as the distance in the pushing direction between a flexible portion of a push rod section and a switch element is almost equal to the distance between a hinge and the switch element, it is unlikely that the flexible portion bends considerably (compared to a case where the flexible portion is nearer to the switch element than to the hinge) when a push button section pivots. Due to this, the pivot movement of the push button section does not require a large operating force and therefore excellent operability can be obtained.




In addition, as the amount of flexure at the flexible portion is small, it is unlikely that a large stress is exerted on the flexible portion and therefore the durability of the push rod section is improved.




The pushing direction in this case is reffered to, for example, a direction in which the push button section is pushed or a direction in which the push rod section pushes the switch element.




According to a fourth aspect of the present invention, as a push button section is attached pivotally to a supporting member, it is possible to make the push button section pivot around a pivot shaft as a center by pushing part of the push button section.




According to a fifth aspect of the present invention, as the distance in the pushing direction between a flexible portion of a push rod section and a switch element is almost equal to the distance between a shaft of rotational movement and the switch element, it is unlikely that the flexible portion bends considerably (compared to a case where the flexible portion is nearer to the switch element than to the shaft of rotational movement) when a push button section pivots. Due to this, the pivot movement of the push button section does not require a large operating force and therefore excellent operability can be obtained.




In addition, as the amount of flexure at the flexible portion is small, it is unlikely that a large stress is exerted on the flexible portion and therefore the durability of the push rod section is improved.




In a sixth aspect of the present invention, a flexible portion is illustrated. As the flexible portion according to the present invention smoothly produces flexure when, for example, a push rod section is pressed to a guide section, the push rod section is pressed, for example, against the guide section tightly and positioned at an angle determined by the guide section.




Therefore, the switch structure of the present invention operates smoothly and excellent operability can be obtained.




According to a seventh aspect of the present invention, as a guide section is provided only on the side on which a pushing force of a push rod section is exerted when a push button section is pushed, a frictional force produced between the push rod section and the guide section is small. Therefore, the switch structure according to the present invention can operate smoothly and excellent operability can be obtained.




According to an eighth aspect of the present invention, as guide sections are provided on the side on which a pushing force of a push rod section is exerted when a push button section is pushed and on the other opposite side, with the push rod section being in between, the push rod section can be guided more securely.




According to a ninth aspect of the present invention, as the push button sections are connected to each other, it is only necessary to install the connected push button sections instead of installing each push button section respectively. Therefore, the switch structure according to the present invention can be manufactured with ease.




In addition, as a switch element and a guide section are provided corresponding to each push button section, it is possible for each switch to operate independently.




According to a tenth aspect of the present invention, the light irradiated by a light source section is guided to a push button section by a reflecting surface provided at a guide section. Therefore, as the switch structure according to the present invention does not require a light reflecting member to be provided separately, manufacturing is easy and the manufacturing cost can be reduced.




According to an eleventh aspect of the present invention, as a supporting member and a guide section are formed integrally, it is not necessary to install them as separate parts.




Therefore, the manufacture of the switch structure according to the present invention is easy and the manufacturing cost can be reduced.




According to a twelfth aspect of the present invention, as one switch structure is able to turn on and off two switch elements A and B, the manufacturing cost can be reduced compared to a case where two switch structures are provided. In addition, the space for installation of the switch structure can be reduced.




The present invention may be more fully understood from the description of preferred embodiments of the invention set forth below, together with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a diagram illustrating a switch panel equipped with a switch structure.





FIG. 2

is a diagram illustrating the structure of a switch structure in a first embodiment.





FIG. 3

is a diagram illustrating the structure of a push button section in the switch structure in the first embodiment.





FIG. 4

is a diagram illustrating the structure of a supporting member in the switch structure in the first embodiment.





FIG. 5

is a diagram illustrating the operations of the switch structure in the first embodiment.





FIG. 6

is a diagram illustrating the structure of a switch structure in a second embodiment.





FIG. 7

is a diagram illustrating the structure of the switch structure in the second embodiment.





FIG. 8

is a diagram illustrating the operations of the switch structure in the second embodiment.





FIG. 9

is a diagram illustrating the structure of a switch structure in a third embodiment.





FIG. 10

is a diagram illustrating the structure of a switch structure in a fourth embodiment.





FIG. 11

is a diagram illustrating the structure of a switch structure in a fifth embodiment.





FIG. 12

is a diagram illustrating the structure of a conventional switch structure.





FIG. 13

is a diagram illustrating the structure of another conventional switch structure.





FIG. 14

is a diagram illustrating the operations of the conventional switch structure.











DESCRIPTION OF PREFERRED EMBODIMENTS




Next, the embodiments of the switch structure according to the present invention are described below. First, the switch structure in the first embodiment is described by reference to

FIG. 1

to FIG.


4


. Here,

FIG. 1

is an external view of a switch panel of an air conditioner for a vehicle,

FIG. 2

is a sectional side elevation of a switch structure, and FIG.


3


and

FIG. 4

are perspective views of the parts making up the switch structure.




The switch structure in the first embodiment is used as a switch panel of an air conditioner for a vehicle shown in FIG.


1


. The switch panel comprises a plurality of switches (such as a fan switch) for directing various operations of the air conditioner, and the switch structure in the first embodiment is used in these switches.




As shown in

FIG. 2

, the switch structure in the first embodiment comprises a push button section


3


that pivots when pushed, a switch element


5


that is mechanically turned on and off by the push button section


3


, a supporting member


7


that supports the push button section


3


and, at the same time, that has a guide section


47


guiding the operation of the push button section


3


from inside, an external guide section


9


that guides the operation of the push button section


3


, a light source section


11


that illuminates the push button section


3


, a cover


13


that covers the surface of the switch structure, and a substrate


15


that supports the switch element


5


and the light source section


11


.




As shown in

FIG. 3

, the push button section


3


comprises a push portion


17


that is a hollow box-shaped member. The push portion


17


is provided with a light transmitting section


19


, which is a window that allows the light from the light source section


11


to pass through, on its front side (right-hand side in FIG.


2


).




In addition, the push button section


3


comprises a hinge


21


provided at one end of the push portion


17


and a fixed end


23


that is a plate-like member provided at the opposite side of the push portion


17


with respect to the hinge


21


.




Moreover, the push button section


3


comprises a push rod section


25


that is a plate-like member provided in a state of being perpendicular to the substrate


15


at the end opposite to the hinge


21


of the push portion


17


. The push rod section


25


is provided with a flexible portion


27


, the rigidity of which is reduced by decreasing its thickness to less than that of the surrounding portion. The distance between the flexible portion


27


and the substrate


15


is set almost equal to the distance between the hinge


21


and the substrate


15


. A contact portion


29


, which is the tip of the push rod section


25


, is sandwiched by the supporting member


7


and the external guide section


9


.




The switch element


5


comprises a semi-spherical switch main body


31


provided on the substrate


15


and a rubber section


33


that covers the switch main body


31


. The rubber section


33


comprises a semi-spherical dome portion


35


corresponding to the shape of the switch main body


31


and the dome portion


35


covers the switch main body


31


.




The switch main body


31


of the switch element


5


is located on the extension line of the push rod section


25


and when the push rod section


25


pushes the front side (the right-hand side in

FIG. 2

) of the dome portion


35


, the on and off states of the switch main body


31


are switched.




As shown in FIG.


2


and

FIG. 4

, the supporting member


7


is a cylindrical member, the sectional view of which is substantially square and comprises a main body section


37


contained inside of the push portion


17


. On the inner surface of the main body section


37


, a reflecting surface


39


that reflects light from the light source section


11


is provided.




In addition, the supporting member


7


comprises a supporting portion


41


extendedly provided upwardly (upward in

FIG. 2

) from one end of the main body section


37


. There is provided an insertion portion


43


composed of two plate-shaped members erectly provided in parallel to each other on the front side of the supporting portion


41


, and the fixed end


23


of the push button section


3


is inserted into the insertion portion


43


. There is provided a scattering surface


45


that scatters the light from the light source section


11


on the back (left-hand side surface in

FIG. 2

) of the supporting portion


41


.




Moreover, the supporting member


7


comprises an internal guide plate


47


(guide section) that is a plate-shaped member erectly provided in a direction perpendicular to the substrate


15


(in parallel to the push rod section


25


) at the end opposed to the supporting portion


41


of the main body section


37


.




The external guide section


9


comprises an external guide plate


49


that is a plate-shaped member provided under the push rod section


25


and in parallel thereto. The external guide plate


49


and the internal guide plate


47


of the supporting member


7


sandwich the contact portion


29


of the push rod section


25


from both sides while leaving a space in which the push rod section


25


can slide.




The light source section


11


comprises a lamp


51


and a light source main body


53


and is attached to a light source attaching hole


54


provided in the substrate


15


in such a way that the lamp


51


faces to the back of the supporting portion


41


. The lamp


51


is a lamp for night illumination.




The cover


13


is a plate-shaped member comprising an opening


55


and making up the outer shell on the front side of the switch structure while exposing the push portion


17


to the front side through the opening


55


. Moreover, the cover


13


sandwiches the fixed end


23


together with the supporting portion


41


of the supporting member


7


and prevents the push button section


3


from dropping out of the cover


13


.




To the substrate


15


, the switch element


5


and the light source section


11


are attached, as described above.




Next, the operations of the switch structure in the first embodiment are described with reference to FIG.


5


.




When the push portion


17


is pushed in the direction of the arrow, the push button section


3


pivots clockwise about the hinge


21


as a center. At this time, in accordance with the pivot movement, the push rod section


25


tilts with respect to the internal guide plate


47


.




When the push button section


3


pivots to a certain extent, a side of the contact portion


29


of the push rod section


25


comes into contact with the internal guide plate


47


.




When the push button section


3


pivots further, as a force is exerted on the contact portion


29


from the internal guide plate


47


, flexure is produced in the flexible portion


27


of the push rod section


25


and the contact portion


29


is brought into a state of being tightly pressed against the internal guide plate


47


. At this time, as the internal guide plate


47


is perpendicular to the substrate


15


, the contact portion


29


becomes also perpendicular to the substrate


15


.




In addition, as the push button section


3


pivots, the contact portion


29


approaches the switch element


5


while sliding on the surface of the internal guide plate


47


.




In other words, as the push button section


3


circularly moves, the contact portion


29


is guided along a certain path by the internal guide plate


47


and approaches the switch element


5


while maintaining the right angle with respect to the substrate


15


.




The contact portion


29


of the push rod section


25


then pushes the center of the rubber section


33


of the switch element


5


and the on and off states of the switch element


5


are switched.




Next, the effects obtained from the switch structure in the first embodiment are described.




In the switch structure in the first embodiment, the contact portion


29


of the push rod section


25


is guided along a certain path by the internal guide plate


47


and pushes the center of the rubber section


33


while maintaining the right angle (in parallel to the direction of the movement of the switch element


5


) with respect to the substrate


15


. Therefore, according to the switch structure in the first embodiment, it is possible to securely turn on and off the switch element


5


.




Moreover, as the contact portion


29


pushes the rubber section


33


of the switch element


5


from directly above, the entire surface of the rubber section


33


bends evenly and therefore excellent operability can be obtained.




In the switch structure in the first embodiment, as the push portion


17


and the push rod section


25


are formed integrally as the push button section


3


, the manufacturing cost can be reduced compared to a case where they are manufactured separately. Moreover, as the push portion


17


and the push rod section


25


are formed integrally, it is unlikely that a sound of parts returning into place is produced and that the excellent feel of the switch structure is marred.




In the switch structure in the first embodiment, as the distance between the flexible portion


27


of the push rod section


25


and the substrate


15


is almost equal to the distance between the hinge


21


and the substrate


15


, when the push button section


3


pivots, it is unlikely that the flexible portion


27


bends considerably (compared to a case where the difference in distance is larger). Due to this, the pivot movement of the push button section


3


does not require a large operating force and therefore excellent operability can be obtained.




Moreover, as the amount of flexure of the flexible portion


27


is small, it is unlikely that a large force is exerted on the flexible portion


27


and, therefore, the durability of the push rod section


25


is improved.




In the switch structure in the first embodiment, as the internal guide plate


47


is formed integrally as part of the supporting member


7


, it is not necessary to provide the internal guide plate


47


as a separate part. Due to this, the manufacturing cost of the switch structure can be reduced.




In addition, in the switch structure in the first embodiment, the light from the light source section


11


is guided to the light transmitting section


19


of the push portion


17


by the scattering surface


45


or the reflecting surface


39


provided on the supporting member


7


. Therefore, it is not necessary to provide a member to scatter or reflect the light from the light source section


11


as a separate part and, as a result, the manufacturing cost of the switch structure can be reduced.




The configuration of the switch structure in the second embodiment is described with reference to FIG.


6


and FIG.


7


.

FIG. 6

is a sectional side elevation of the switch structure and

FIG. 7

is a perspective view of the switch structure. The same parts as those in the first embodiment are not described here.




The switch structure in the second embodiment comprises the push button section


3


that pivots when pushed, an internal guide section


57


that guides the movement of the push button section


3


, a case


58


that is the body of the switch structure, an upper side switch element


59


(switch element A) and a lower side switch element


61


(switch element B), that is, a pair of switches to be turned on and off by the push button section


3


, the light source section


11


that illuminates the push button section


3


, and the substrate


15


that supports the upper side switch element


59


, the lower side switch element


61


and the light source section


11


.




The push button section


3


has the box-shaped push portion


17


. A surface portion


63


, which is the front side surface (right-hand side in

FIG. 6

) of the push portion


17


, is formed so that its central area is slightly hollowed and comprises an upper side convex portion


65


, which is a convex portion located at the upper side of the surface portion


63


, and a lower side convex portion


67


, which is a convex portion located at the lower side of the surface portion


63


.




In a left-hand side surface


69


, which is the left-hand side (front side in

FIG. 7

) of the push portion


17


, and in a right-hand side surface


71


, which is the right-hand side of the push portion


17


, shaft bearing holes


73


into which pivot shafts


91


, which will be described later, are inserted, are provided respectively.




In addition, from the end of an upper side surface


75


, which is the upper side (upper side in

FIG. 7

) of the push portion


17


, an upper side push rod section


77


(push rod section A), which is a plate-shaped member, is provided extendedly in the direction perpendicular to the substrate


15


, and from the end of a lower side surface


79


, which is the lower side of the push portion


17


, a lower side push rod section


81


(push rod section B), which is a similar plate-shaped member, is provided extendedly in the direction perpendicular to the substrate


15


.




The upper side push rod section


77


and the lower side push rod section


81


are provided with the flexible portion


27


, respectively, the rigidity of which is reduced by decreasing the thickness to a smaller value than that of the surroundings. The distance L


1


(refer to

FIG. 6

) between the flexible section


27


and the substrate


15


is set to a value nearly equal to the distance L


2


between the pivot shaft


91


and the substrate


15


(for example, the ratio L


1


/L


2


is 0.95 to 1.05). In addition, the contact portions


29


, which are the tips of the upper side push rod section


77


and the lower side push rod section


81


, are arranged in parallel to the internal guide section


57


at certain intervals, as will be described later.




Moreover, the push portion


17


comprises the light transmitting section


19


, which is a window that allows the light from the light source section


11


to pass through, on its front side (right-hand side in FIG.


6


).




The internal guide section


57


is a cylindrical member, the sectional view of which is rectangular, and is contained inside of the push button section


3


. The internal guide section


57


has a two-section structure composed of a large width section


83


, which is near the substrate


15


and the width of which is great, and a narrow width section


85


, which is near the front side and the width of which is narrow. In the large width section


83


, an upper side guide surface


87


(a guide section on which a pushing force is exerted by the push rod section when the push button section is pushed), which is the upper side surface, and a lower side guide surface


89


(a guide section on which a pushing force is exerted by the push rod section when the push button section is pushed), which is the lower side surface, are perpendicular to the substrate


15


, respectively, and are arranged in parallel to the contact portion


29


of the push rod section


25


at certain intervals.




In addition, the cylindrical pivot shaft


91


protrudes in parallel to the substrate


15


from the front side and the backside (the front side and backside in

FIG. 7

) of the internal guide section


57


, respectively. The pivot shaft


91


is supported by the shaft bearing hole


73


in the push button section


3


.




Moreover, on the inner surface of the internal guide section


57


, the reflecting surface


39


is provided, which reflects the light from the light source section


11


.




The case


58


is a rectangular plate-shaped member and has an opening


90


, which is a rectangular window, in the center. The case


58


covers the front side of the switch structure while exposing the push portion


17


of the push button section to the outside through an opening


90


.




The upper side switch element


59


is provided on the extension line of the upper side push rod section


77


on the substrate


15


, and the lower side switch element


61


is provided on the extension line of the lower side push rod section


81


on the substrate


15


.




The upper side switch element


59


and the lower side switch element


61


have a structure similar to that of the switch element


5


in the first embodiment.




The light source section


11


has a structure similar to that in the first embodiment and is attached to the substrate


15


so that the lamp


51


faces to the center of the push button section


3


.




As described above, the upper side switch element


59


, the lower side element


61


and the light source section


11


are attached to the substrate


15


.




Next, the operations of the switch structure in the second embodiment are described with reference to FIG.


8


.




When the upper side convex portion


65


of the push button section


3


is pushed, the push button section


3


pivots counterclockwise about the pivot shaft


91


, as a center, which makes up a supporting member. As a result, the contact portion


29


of the upper side push rod section


77


comes into contact with the upper side guide surface


87


of the internal guide


57


and comes into close contact with the upper side guide surface


87


by means of the flexure of the flexible portion


27


. The upper side guide surface


87


is, as described above, perpendicular to the substrate


15


, therefore, the contact portion


29


also becomes perpendicular to the substrate


15


.




Moreover, as the push button section


3


pivots counterclockwise, the upper contact portion


29


of the upper side push rod section


77


moves toward the center of the upper side switch element


59


.




In other words, as the push button section


3


pivots counterclockwise, the contact portion


29


of the upper side push rod section


77


is guided by the upper side guide surface


87


and approaches the center of the upper side switch element


59


, in the state of being perpendicular to the substrate


15


.




When the center of the upper side switch element


59


is pushed by the contact portion


29


, the on and off states of the upper side switch element


59


are switched.




When the lower side convex portion


67


of the push button section


3


is pushed, the push button section


3


pivots clockwise about the pivot shaft of


91


as a center and the on and off states of the lower side switch element


61


are switched by the contact portion


29


of the lower side push rod section


81


, as is similar to the above.




Next, the effects obtained from the switch structure in the second embodiment are described.




According to the switch structure in the second embodiment, when the upper side convex portion


65


is pushed, the contact portion


29


of the upper push rod section


77


is guided along a fixed path by the internal guide section


57


and, as a result, pushes the center of the rubber portion of the upper side switch element


59


, with the right angle with respect to the substrate


15


(in parallel to the direction of movement of the upper side switch) being maintained. Therefore, according to the switch structure in the second embodiment, the upper side switch element


59


can securely be turned on and off. Similarly, when the lower side convex portion


67


is pushed, the lower side switch element


61


can surely be turned on and off.




Moreover, according to the second embodiment, as the contact portion


29


pushes the center of the rubber section of the upper side switch element


59


and the lower side switch element


61


directly from above, the entire surface of the rubber section bends evenly and therefore the excellent operability can be obtained.




According to the switch structure in the second embodiment, as the push portion


17


, the upper side push rod section


77


and the lower side push rod section


81


are formed integrally as the one-piece push button section


3


, the manufacturing cost can be reduced compared to a case where they are manufactured separately. Moreover, it is unlikely that a sound of parts returning into place is produced between the push portion


17


and the upper side push rod section


77


or between the push portion


17


and the lower side push rod section


81


, and that the excellent feel is marred.




According to the switch structure in the second embodiment, as the distance between the flexible portion


27


of the upper side push rod section


77


and the substrate


15


, and the distance between the flexible portion


27


of the lower side push rod section


81


and the substrate


15


, are almost equal to the distance between the pivot shaft


91


of the push button section


3


and the substrate


15


, respectively, it is unlikely that the flexible portion


27


bends considerably (compared to a case where the flexible portion


27


is provided nearer to the substrate


15


) when the push button section


3


pivots. Due to this, the pivot movement of the push button section


3


does not require a large operating force, resulting in excellent operability.




Moreover, as the amount of flexure of the flexible portion


27


is small, it is unlikely that a large stress is exerted on the flexible portion


27


and therefore the durability of the push rod section


25


is improved.




According to the switch structure in the second embodiment, the light from the light source section


11


is guided to the light transmitting section


19


of the push portion


17


by the reflecting surface


39


provided to the internal guide section


57


. Therefore, it is not necessary to provide a member to reflect the light from the light source section


11


as a separate part, and as a result, the manufacturing cost of the switch structure can be reduced.




According to the switch structure in the second embodiment, when the push button section


3


pivots, only the upper side guide surface


87


comes into contact with the upper side push rod section


77


and guides its operation and, therefore, it is unlikely that a large frictional force is exerted on the upper side push rod section


77


. Similarly, it is unlikely that a large frictional force is exerted on the lower side push rod section


81


.




Therefore, the switch structure in the second embodiment can operate smoothly.




According to the switch structure in the second embodiment, as the two switches can be turned on and off, the manufacturing cost can be reduced compared to a case where two switch structures are provided. Moreover, the space where the switch structure is installed can be reduced.




Basically, the switch structure in the third embodiment has a structure almost the same as that of the switch structure in the first embodiment.




According to the switch structure in the third embodiment, however, the push button section


3


comprises a pivot shaft


93


above the push portion


17


. The supporting member


7


comprises a shaft bearing portion


97


that supports the pivot shaft


93


while allowing a pivot movement. Therefore, when the push portion


17


is pushed, the push button section


3


can pivot about the pivot shaft


93


as a center.




The switch structure in the third embodiment has the same effects as the switch structure in the first embodiment.




The configuration of the switch structure in the fourth embodiment is described with reference to FIG.


10


.




The switch structure in the fourth embodiment comprises a plurality of the push button sections


3


as shown in

FIG. 10

, and these push button sections


3


are connected to each another by sharing the fixed ends


23


. Each individual push button section


3


has a structure similar to that of the push button section


3


in the first embodiment except for the fixed end


23


.




According to the switch structure in the fourth embodiment, basically similar to the first embodiment shown in

FIG. 2

, there are arranged the supporting member


7


, the external guide section


9


and the switch element


5


so as to correspond to each push button section


3


, respectively. Among these, the supporting members


7


are connected to each another at the part of the supporting portion


41


and formed integrally, with the guide section


9


also being formed integrally.




In other words, the configuration of the switch structure in the fourth embodiment is one made up by aligning the switch structures in the first embodiment in the direction perpendicular to the plane of the page including FIG.


2


and connecting them to each another at the fixed ends


23


of the push button sections


3


, the supporting portions


41


of the supporting members


7


, and the guide sections


9


.




Moreover, the switch structure in the fourth embodiment comprises the light source section


11


, which supplies light to each individual push button sections


3


.




The effects of the switch structure in the fourth embodiment are described below.




The switch structure in the fourth embodiment has the same effects as the switch structure in the first embodiment.




In the switch structure in the fourth embodiment, the plurality of push button sections


3


are connected via the common fixed end


23


.




Therefore, according to the switch structure in the fourth embodiment, it is possible to install the connected push button sections


3


at a time when manufacturing, and as a result, manufacturing is easy.




According to the switch structure in the fourth embodiment, the supporting member


7


and the guide section


9


are formed integrally, and the light source section


11


is shared, therefore, the number of parts can be reduced.




Next, the fifth embodiment is described. Basically, the switch structure in the fifth embodiment has a structure similar to that of the switch structure in the fourth embodiment.




In the switch structure in the fifth embodiment, however, a liner


99


is provided between the plurality of the push rod sections of the push button sections to connect them as shown in FIG.


11


.




In other words, the configuration of the switch structure in the fifth embodiment is one made up by aligning the switch structures in the first embodiment in the direction perpendicular to the plane of the page including FIG.


2


and by connecting the push button sections


3


to each another by the liner


99


.




The switch structure in the fifth embodiment has the same effects as the switch structure in the fourth embodiment shown in FIG.


10


.




While the invention has been described by reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.



Claims
  • 1. A switch structure comprising a switch element (5, 59, 61) performing circuit switching operation by a push and a push button section (3) attached rotationally movably to a supporting member (7, 91) and having a push rod section (25, 77, 81) pushing the switch element and integrally formed thereto, wherein a switching operation is performed when the push button section (3) is rotationally moved by pushing and the push rod section pushes the switch element, wherein the push rod section is provided with a flexible portion (27) able to bend when pushed, and wherein a guide section (47, 57, 49) is provided which comes into contact with the push rod section to bend the flexible portion and, at the same time, guides the push rod section to push the switch element in the normal direction when the push button section is rotationally moved by pushing.
  • 2. A switch structure, as set forth in claim 1, wherein the push button section (3) is attached to the supporting member (7) via a hinge (21).
  • 3. A switch structure, as set forth in claim 2, wherein the distance between the hinge (21) and the switch element (5) is almost equal to the distance between the center of the flexible portion (27) and the switch element (5) in the pushing direction during the period of pushing.
  • 4. A switch structure, as set forth in claim 1, wherein the push button section (3) is attached pivotally to the supporting member (7) via a pivot shaft (91).
  • 5. A switch structure, as set forth in claim 4, wherein the distance between the pivot shaft (91) and the switch element (5) is almost equal to the distance between the center of the flexible portion (27) and the switch element (5) in the pushing direction during the period of pushing.
  • 6. A switch structure, as set forth in claim 1, wherein the cross-sectional area of the flexible portion (27) is less than that of the surrounding portion in the push rod section (25, 77, 81).
  • 7. A switch structure, as set forth in claim 1, wherein the guide section (47, 57) is provided only on the side on which a pushing force is exerted by the push rod section during the period of pushing.
  • 8. A switch structure, as set forth in claim 1, wherein the guide section (47, 57, 49) is provided on the side on which a pushing force is exerted by the push rod section during the period of pushing and, on the opposite side, with the push rod section (47, 57, 49) being sandwiched in between.
  • 9. A switch structure, as set forth in claim 1, wherein the push button sections (3) are connected to each another and at the same time comprise a plurality of convex portions (65, 67) able to rotationally move independently, and wherein the switch element (59, 61) and the guide section (57) are provided corresponding to each individual convex portion (65, 67).
  • 10. A switch structure, as set forth in claim 1, wherein a light source section (11) for illuminating the push button section (3) is comprised internally and, at the same time, wherein the guide section (47) comprises a reflecting surface (39) that reflects the illumination light from the light source section 11 onto the push button section (3).
  • 11. A switch structure, as set forth in claim 1, wherein the supporting member (7) and the guide section (47) are formed integrally.
  • 12. A switch structure, as set forth in claim 1, wherein a first switch element (59) and a second switch element (61) are comprised as the switch element (5) and, at the same time, wherein the push button section (3) comprises a first push rod section (77) that pushes the first switch element (59) and a second push rod section (81) that pushes the second switch element (61) as the push rod section, wherein the first push rod section (77) pushes the first switch element (59) when the push button section (3) rotationally moves to push the first switch element (59), and wherein the second push rod section (81) pushes the second switch element (61) when the push button section (3) rotationally moves to push the second switch element (61).
Priority Claims (1)
Number Date Country Kind
2002-198681 Jul 2002 JP
US Referenced Citations (8)
Number Name Date Kind
4029925 Biske Jun 1977 A
5560475 Brundage et al. Oct 1996 A
5712459 Ziegler Jan 1998 A
5803240 Swidersky et al. Sep 1998 A
6384355 Murphy et al. May 2002 B1
6492605 Iida Dec 2002 B2
6570111 Nakagawa et al. May 2003 B2
20010047927 Ogawa et al. Dec 2001 A1
Foreign Referenced Citations (4)
Number Date Country
5-6563 Jan 1993 JP
5-90772 Dec 1993 JP
7-41919 Jul 1995 JP
2001-345030 Dec 2001 JP