This application is based upon and claims the benefit of priority from Japanese patent application No. 2022-058116, filed on Mar. 31, 2022, the disclosure of which is incorporated herein in its entirety by reference.
The present invention relates to a switch unit.
Various switches are provided on a panel inside a vehicle such as an automobile. For example, a plurality of power window switches are provided on a door panel in a vehicle. The switches are attached to the panel by covering the surfaces of the switches with the panel and fitting the surrounding wall part of the panel to the side faces of the switches.
Patent Document 1: Japanese Unexamined Patent Application Publication No. JP-A 2000-268654
As described in Patent Document 1, a plurality of switches may be arranged at different angles. In this case, a panel to which the switches are attached has a bent shape. In a case where the switches are attached in a manner that the surrounding wall part of the panel is fitted to the side faces of the switches as described above, the wall part of the panel may be undercut due to the structure of a molding die, and it may occur that the panel cannot be molded. For this reason, the panel needs to be newly designed to prevent an undercut, and the switches may also need to be newly designed so as to be attached to the new panel, which causes a problem of cost and time.
Accordingly, an object of the present invention is to solve the abovementioned problem that a structure in which a plurality of switches are attached to a panel at different angles needs cost and time.
Another object of the present invention is to solve the problem that a switch attachment part needs to be newly designed every time the angle of the panel changes.
A switch unit as an aspect of the present invention includes: a plurality of switches; a panel on which the plurality of switches are arranged side by side along one direction and an operation part of each of the switches is exposed from an opening part formed on a surface thereof; and an attachment assembled to the panel in a state that at least one of the switches is assembled thereto. The panel is formed in a manner that the surface bends along a parallel direction, which is a direction that the plurality of switches line up. The attachment has wall surface parts assembled to the switch so as to surround the switch. A side face part along the parallel direction of the panel has an engagement part. Among the wall surface parts of the attachment, a side wall surface part facing the side face part in a state that the attachment is assembled to the panel has an engaged part with which the engagement part is engaged.
With the configuration as described above, the present invention enables reduction of the cost and time for manufacturing even in the case of a structure in which a plurality of switches are attached to a panel at different angles. Moreover, the present invention enables use of the same switches by means of an attachment regardless of the angle of the panel, that is, enables diversion to and share with various types of vehicles.
A first example embodiment of the present invention will be described with reference to
The switch unit according to the present invention has a configuration in which a switch is attached to a panel provided inside a vehicle such as an automobile. For example, a switch unit having a configuration in which a plurality of switches such as power window switches are attached to a door panel in a vehicle will be described as an example in this example embodiment. However, the switch unit according to the present invention may be a switch unit mounted on any part of a vehicle, or may be a switch unit mounted on any device, not limited to a vehicle.
First, a configuration of the panel 10 will be described with reference to
The panel 10 has a plate-like surface part 11 whose outers shape is formed in a substantially rectangular shape, and has a pair of side face parts 12 facing each other and a pair of side face parts 13 facing each other that are set up on the periphery of the surface part 11 so as to extend toward the back side. The surface part 11 is formed so as to bend along a longitudinal direction L in the substantially rectangular shape. Specifically, the surface part 11 has a bent part 10C formed at a predetermined position in the longitudinal direction L, and a one-side surface part 10A located on one side of the longitudinal direction L and an other-side surface part 10B located on the other side are formed with the bent part 10C as a boundary. In particular, in this example embodiment, a face of the other-side surface part 10B forms a predetermined angle with respect to a face of the one-side surface part 10A, and the surface part 11 bends in a concave shape with the bent part 10C as a boundary. Meanwhile, the surface part 11 may bend in a convex shape with the bent part 10C as a boundary.
Further, an opening part 11a is formed on the surface part 11 of the panel 10. Specifically, two opening parts 11a arranged side by side along the longitudinal direction L are formed on the surface part 11 of the panel 11. In particular, in this example embodiment, one opening part 11a is formed on each of the one-side surface part 10A and the other-side surface part 10B of the surface part 11. Then, the switches 30 and 40 are assembled to the panel 10 from the back side so that operation parts 35 and 45 of the switches 30 and 40 are exposed on the surface side as will be described later. For this reason, in the switch unit, the plurality of switches 30 and 40 are arranged side by side along one direction, and the longitudinal direction L (substantially horizontal direction in
Although this example embodiment shows a case where two opening parts 11a are formed on the surface part 11 of the panel 10, three or more opening parts 11a may be formed and three or more switches may be assembled. In this case, on either or both of the one-side surface part 10A and the other-side surface part 10B of the panel 10, a plurality of opening parts 11a may be formed and a plurality of switches may be assembled so as to correspond, respectively.
Further, the side face parts 12 and 13 of the panel 10 are provided so as to correspond to the four sides of the substantially rectangular surface part 11, respectively, and are formed of four side face parts 12 and 13. Specifically, the side face parts 12 and 13 include two first side face parts 12 that are respectively connected to the long sides of the substantially rectangular surface part 11 and located along the longitudinal direction L of the panel 10 so as to face each other, and two second side face parts 13 that are respectively connected to the short sides of the substantially rectangular surface part 11 and located at the respective ends in the longitudinal direction L of the panel 10 so as to face each other. On the first side face part 12, a plurality of engagement parts 12a formed by rectangular through holes piercing in the thickness direction are formed. The engagement part 12a on the one side (left side in
Next, with reference to
As shown in
Further, as shown in
Next, the configurations of the switches 30 and 40 will be described with reference to
As shown in
As shown in
Further, as shown in
Further, as shown in
Further, as shown in
Next, the switch 40 directly attached to the panel 10 without being attached to the attachment 20 will be described with reference to
Next, the assembly of the switch unit configured in the abovementioned manner will be described. First, as indicated by arrow Y1 in
Here, a motion of the operation part 35 of the switch 30 will be described with reference to
Subsequently, as indicated by arrow Y2 in
Further, as indicated by arrow Y3 in
As described above, according to this example embodiment, by assembling the attachment 20 to the switch 30 and then assembling the attachment 20 to the first side face part 12 that is along the longitudinal direction L of the panel 10, the switch 30 can be assembled to the panel 10 via the attachment 20. Consequently, there is no need for forming a part for engagement with the switch 30 on the second side face part 13 located at the end part in the longitudinal direction L of the panel 10. As a result, even when the panel 10 is formed in a bent shape so that a plurality of switches are arranged at different angles, the existing switch 30 can be used by newly designing the panel 10 so that no undercut is generated on the side face part of the panel 10, and the manufacturing cost and time can be suppressed.
Next, a second example embodiment of the present invention will be described with reference to
The panel 110 has a plate-like surface part 111 whose outer shape is formed in a substantially rectangular shape, and has wall surface parts 112 and 113 set up at the periphery of the surface part 111 so as to extend toward the back side. As in the first example embodiment, the surface part 111 is formed so as to bend along the longitudinal direction L of the substantially rectangular shape, and a one-side surface part 110A located on the one side in the longitudinal direction L and an other-side surface part 110B located on the other side are formed with a bent part 110C as a boundary. The, one opening part 111a is formed on each of the one-side surface part 110A and the other-side surface part 110B of the surface part 111. Thus, in the switch unit according to this example embodiment as well, the plurality of switches 130 and 140 are arranged side by side along one direction, and the longitudinal direction L (substantially horizontal direction in
Further, the side face parts 112 and 113 of the panel 110 are provided corresponding to the four sides of the substantially rectangular surface part 111, respectively. Among them, of the two first side face parts 112 located along the longitudinal direction L of the panel 110, one first side face part 112 shown on the front side in
The attachment 120 is assembled to the periphery of the switch 130, and has wall surface parts 122 and 123 surrounding the switch 130 as shown in
The first wall surface part 122 of the attachment 120 has a plurality of claw parts 122a (engaged parts) formed protruding outward. The first wall surface part 122 also has a plurality of switch engagement parts 123a (second engagement parts) formed of rectangular through holes penetrating in the thickness direction. That is to say, in this example embodiment, unlike in the first embodiment, the two second wall surface parts 123 connecting both the end parts in the longitudinal direction L of the two first wall surface parts 122 do not have switch engagement parts 123a formed of through holes.
As shown in
The switch 140 includes a switch main body 141 and an operation part 145 as shown in
Next, the assembly of the switch unit configured in the abovementioned manner will be described. First, as indicated by arrow Y11 in
Subsequently, as indicated by arrow Y12 in
Further, as indicated by arrow Y13 in
As described above, according to this example embodiment as well, the attachment 120 is assembled to the switch 130 and then the attachment 120 is assembled to the first side face part 112 that is along the longitudinal direction L of the panel 110. Consequently, there is no need for forming a part for engagement with the switch 130 on the second side face part 113 located at the end part in the longitudinal direction L of the panel 110. As a result, even when the panel 110 is formed in a bent shape so that a plurality of switches are arranged at different angles, the existing switch 30 can be used by newly designing the panel 10 so that no undercut is generated on the side face part of the panel 10, and the manufacturing cost and time can be suppressed.
The whole or part of the example embodiments disclosed above can be described as the following supplementary notes. Below, the overview of a switch unit according to the present invention will be described. However, the present invention is not limited to the following configurations.
A switch unit comprising:
The switch unit according to Supplementary Note 1, wherein:
The switch unit according to Supplementary Note 1, wherein:
The switch unit according to any of Supplementary Notes 1 to 3, wherein
at least one of the switches is installed on each of one side and other side along the parallel direction with a bent portion of the panel as a boundary.
The switch unit according to any of Supplementary Notes 1 to 4, wherein:
Although the present invention has been described above with reference to the example embodiments and so on, the present invention is not limited to the above example embodiments. The configurations and details of the present invention can be changed in various manners that can be understood by one skilled in the art within the scope of the present invention.
10
10A
10B
11
11
a
12
12
a
13
20
22
22
a
23
23
a
25
25
a
25
b
30
31
32
33
33
a
34
34
a
35
36
37
40
41
42
42
a
45
110
110A
110B
111
111
a
112
112
a
113
120
122
122
a
122
b
123
130
131
132
133
133
a
140
141
142
142
a
145
Number | Date | Country | Kind |
---|---|---|---|
2022-058116 | Mar 2022 | JP | national |