Switch with cantilevered detent mechanism

Information

  • Patent Grant
  • 6384357
  • Patent Number
    6,384,357
  • Date Filed
    Wednesday, November 8, 2000
    23 years ago
  • Date Issued
    Tuesday, May 7, 2002
    22 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Donovan; Lincoln
    • Lee; Kyung S.
    Agents
    • Tarolli, Sundheim, Covell, Tummino & Szabo L.L.P.
Abstract
A switch (10) comprises a printed circuit board (12). The printed circuit board (12) has a plurality of electrical contacts. The switch (10) further comprises a carrier (18) having an electrical conductor (102) for connecting at least two of the plurality of electrical contacts. The carrier (18) is movable relative to the printed circuit board (12). The carrier (18) further has a surface (92) having a plurality of undulations (96). The switch (10) further comprises at least one flexible plastic cantilever portion (56, 58) of a plastic member housing the carrier. The cantilever portion contacts the plurality of undulations (96). The undulations (96) and the cantilever portion (56, 58) comprise a detent mechanism to restrain the carrier (18) in a position to which the carrier (18) is moved.
Description




TECHNICAL FIELD




The present invention relates to a switch having a carrier that is movable relative to a printed circuit board and a detent mechanism for retaining the carrier in a position to which it is moved.




BACKGROUND OF THE INVENTION




A known switch, shown in U.S. Pat. No. 5,557,081, has a detent mechanism. The detent mechanism includes a hollow cylindrical post that extends from a movable carrier. The detent mechanism also includes a surface having a plurality of semi-cylindrical grooves. The hollow cylindrical post receives a spring and a spherical ball. The hollow cylindrical post is positioned relative to the surface having the grooves such that the spring biases the ball into a groove. When the carrier of the switch is moved, the spring is compressed allowing the ball to move out of a respective groove and to ride over the surface toward an adjacent groove. When the ball reaches the adjacent cylindrical groove, the ball becomes biased into the groove and provides resistance to movement of the carrier.




Another known switch, shown in U.S. Pat. No. 4,441,000, also has a detent mechanism. The switch includes a guide wall having a plurality of recesses. The slide member has an arched spring with a semi-circular projection. The slide member is positioned relative the guide wall such that the semi-circular projection of the arched spring is biased into one of the recesses of the guide wall. When the slide member is moved linearly, the arched spring flexes as the semi-circular projection is moved out of the recess. As the semi-circular projection encounters an adjacent recess in the guide wall, the arched spring biases the projection into the adjacent recess.




SUMMARY OF THE INVENTION




The present invention is a switch comprising a printed circuit board. The printed circuit board has a plurality of electrical contacts. The switch further comprises a carrier having an electrical conductor for connecting at least two of the plurality of electrical contacts. The carrier is movable relative to the printed circuit board. The carrier has a surface having a plurality of undulations. The switch further comprises at least one flexible plastic cantilever portion of a plastic member housing the carrier. The cantilever portion contacts the plurality of undulations. The undulations and the cantilever portion comprise a detent mechanism to restrain the carrier in a position to which the carrier is moved.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other features of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawings, in which:





FIG. 1

is a sectional view of a switch embodying present invention;





FIG. 2

is a view taken along line


2





2


of

FIG. 1

;





FIG. 3

is a sectional view of a second embodiment of a switch embodying the present invention;





FIG. 4

is a view taken along line


4





4


of

FIG. 3

;





FIG. 5



a


is a side view of a flexible cantilever portion of the present invention having a ribbed arm portion;





FIG. 5



b


is a view taken along line


5




b





5




b


in

FIG. 5



a


; and





FIG. 6

is a view of a flexible cantilever portion of the present invention having a slotted arm portion.











DESCRIPTION OF PREFERRED EMBODIMENT





FIG. 1

is a view of a switch


10


embodying the present invention. The switch


10


includes a printed circuit board


12


, a housing


14


, a cover


16


, and a carrier


18


. The carrier


18


is movable linearly relative to the printed circuit board


12


and the housing


14


.




The printed circuit board


12


is a rectangular plate having a width, shown in

FIG. 1

, and a length, shown in FIG.


2


. An imaginary plane


20


extends along the length of the printed circuit board


12


to divide the printed circuit board


12


in half along its width. Thus, the printed circuit board


12


has a first side


22


and a second side


24


.




The printed circuit board


12


has three contacts. Those skilled in the art will recognize that the number of contacts on the printed circuit board


12


may be varied. A first contact


26


extends along the length of the first side


22


of the printed circuit board


12


. A first electrical lead


28


connects to the first contact


26


. Second and third contacts


30


and


32


(

FIG. 2

) are aligned along the length of the second side


24


of the printed circuit board


12


. The second and third contacts


30


and


32


, collectively, extend along the length of the second side


24


of the printed circuit board


12


. Both the second and third contacts


30


and


32


extend parallel to a portion of the first contact


26


and are electrically insulated from each other and from the first contact


26


. A second electrical lead


34


(

FIG. 1

) connects to the third contact


32


and extends away from the printed circuit board


12


. No electrical lead is connected to the second contact


30


.




The housing


14


is molded as one piece from plastic material. The housing


14


is a rectangular box having an open end


36


. The housing


14


includes five walls. As shown in

FIGS. 1 and 2

, the five walls are a top wall


38


and four side walls


40


,


42


,


44


, and


46


. Each wall


38


-


46


is planar and rectangular in shape. Each of the walls


38


-


46


includes an inner surface


48


and an outer surface


50


. The four side walls


40


,


42


,


44


, and


46


each have interlocking portions (not shown) near the open end


36


of the housing


14


for interlocking with portions of the cover


16


.




The top wall


38


forms a closed end of the housing. The open end


36


of the housing


14


is opposite the closed end. The open end


36


of the housing


14


leads into a central chamber


52


that is surrounded by the five walls


38


,


40


,


42


,


44


, and


46


.




The chamber


52


has a width, defined as the distance between the inner surface


48


of side wall


44


and the inner surface


48


of side wall


46


, that is greater than the width of the printed circuit board


12


. The chamber


52


has a length, defined as the distance between the inner surface


48


of side wall


40


and the inner surface


48


of side wall


42


, that is greater than the length of the printed circuit board


12


.




An elongated slot


54


is centrally located on the top wall


38


of the housing


14


. The elongated slot


54


extends from the inner surface


48


to the outer surface


50


of the top wall


38


. The elongated slot


54


has a width, shown in

FIG. 1

, that is shorter than its length, shown in FIG.


2


.




As shown in

FIG. 1

, two flexible plastic cantilever portions


56


and


58


extend from the housing


14


into the chamber


52


. The cantilever portions


56


and


58


are molded as one piece with the housing


14


. Each of the cantilever portions


56


and


58


has an arm portion


60


and a head portion


62


.




Preferably, the arm portion


60


has a rectangular cross section, as shown in

FIG. 2

, and extends inwardly into the chamber


52


approximately one-third of the width of the chamber


52


. The arm portion


60


has two axial ends


64


and


66


. A first end


64


extends from the housing


14


and a second end


66


is suspended in the chamber


52


. The second end


66


of the arm portion


60


supports the head portion


62


. The arm portion


60


of each of the cantilever portions


56


and


58


is flexible such that the second end


66


of the arm portion


60


may be moved relative to the first end


64


. The arm portion


60


of each of the cantilever portions


56


and


58


also has an inner surface


68


and an outer surface


70


. The outer surface


70


is nearest the top wall


38


of the housing


14


. The inner surface


68


is opposite the outer surface


70


and is nearest the carrier


18


in the assembled switch


10


.




The head portion


62


of each of the cantilever portions


56


and


58


extends from the second end


66


of the arm portion


60


. The head portion


62


extends perpendicular to the arm portion


60


and away from the inner surface


68


of the arm portion


60


. The head portion


62


terminates in a rounded end


72


.




As shown in

FIG. 1

, the two cantilever portions


56


and


58


extend from side wall


44


and side wall


46


, respectively. The cantilever portion


56


extends from the side wall


44


at a location approximately 80% of the depth of the chamber


52


from the open end


36


of the housing


14


and equidistance from the side wall


40


and side wall


42


of the housing


14


, as shown in FIG.


2


. The outer surface


70


of the first cantilever portion


56


is nearest the top wall


38


of the housing


14


. The arm portion


60


of the first cantilever portion


56


extends perpendicular to the inner surface


48


of side wall


44


.




The second cantilever portion


58


extends from side wall


46


at a location approximately 80% of the depth of the chamber


52


from the open end


36


the housing


14


and equidistance from side wall


40


and side wall


42


of the housing


14


. The outer surface


70


of the second cantilever portion


58


is nearest the top wall


38


of the housing


14


. The arm portion


60


of the second cantilever portion


58


extends perpendicular to the inner surface


48


of side wall


46


.




The cover


16


is rectangular in shape and has a length and a width equal to that of the housing


14


. The cover


16


has an inner surface


74


and an outer surface


76


. The inner surface


74


of the cover


16


has interlocking portions (not shown) for interlocking with portions of the four side walls


40


,


42


,


44


, and


46


. Preferably, the cover


16


will snap onto the housing


14


such that the cover


16


closes the open end


36


of the housing


14


and encloses the central chamber


52


. Apertures


78


extend through the cover


16


for receiving electrical leads


28


and


34


.




The carrier


18


has a main body portion


80


having six surfaces. The six surfaces of the carrier


18


include a top surface


92


, a bottom surface


90


, and four side surfaces


82


,


84


,


86


, and


88


that interconnect the top surface


92


and the bottom surface


84


. As shown in

FIG. 1

, the carrier


18


has a width that is slightly narrower than the width of chamber


52


. The length of the carrier


18


is significantly less than the length of chamber


52


(FIG.


2


). The main body portion


80


of the carrier


18


has a depth of approximately one-third the depth of the chamber


52


, i.e., the distance from the inner surface


48


of the top wall


38


to the inner surface


74


of the cover


16


when the cover


16


is attached.




An actuator


94


extends from the center of the top surface


92


of the carrier


18


. Preferably, the actuator


94


is plastic and is formed as one piece with the carrier


18


. The actuator


94


is sufficiently rigid so as to provide a means for moving the carrier


18


and may include means for attaching a handle. The actuator


94


has a width that is slightly less than the width of the elongated slot


54


in the top wall


38


of the housing


14


.




A plurality of undulations


96


extends across the top surface


92


of the carrier


18


. Each undulation


96


has a peak


98


that extends across the width of the top surface


92


in a direction perpendicular to side surfaces


86


and


88


of the carrier


18


. Adjacent undulations


96


are separated by a groove


100


. Preferably, the number of grooves


100


is identical to the number of contacts on the second side


24


of the printed circuit board


12


.




An electrical conductor


102


extends from the bottom surface


90


of the carrier


18


. The conductor


102


has a W-shape with two leg portions


104


that connect to the bottom surface


90


of the carrier


18


and two intermediate arched portions


106


and


108


that are interconnected by a connecting portion


109


. The two leg portions


104


of the conductor


102


are spaced across the width of the bottom surface


90


of the carrier


18


and the arched portions


106


and


108


extend from the bottom surface


90


a distance approximately equal to the depth of the main body portion


80


of the carrier


18


. As shown in

FIG. 1

, the conductor


102


is centrally located across the width of the carrier


18


such that a first arched portion


106


is located nearer side surface


86


of the carrier


18


and a second arched portion


108


is located nearer side surface


88


of the carrier


18


.




To assemble the switch


10


, the carrier


18


is inserted into the chamber


52


through the open end


36


of the housing


14


such that the actuator


94


extends through the elongated slot


54


on the top wall


38


. When the carrier


18


is properly inserted, the peaks


98


of the undulations


96


should extend in a direction perpendicular to the length of the elongated slot


54


, as shown in FIG.


2


. The printed circuit board


12


is then fixed to the inner surface


74


of the cover


16


and the electrical leads


28


and


34


of the printed circuit board


12


are extended through of the apertures


78


in the cover


16


. The cover


16


is attached to the housing


14


such that the interlocking portions of the cover


16


interlock with the interlocking portions of the four side walls


40


,


42


,


44


, and


46


of the housing


14


. When the cover


16


is attached to the housing


14


, the printed circuit board


12


will contact the electrical conductor


102


of the carrier


18


. The first arched portion


106


of the electrical conductor


102


will contact the first side


22


of the printed circuit board


12


and the second arched portion


108


of the electrical conductor


102


will contact the second side


24


of the printed circuit board


12


. When the printed circuit board


12


contacts the electrical conductor


102


, the top surface


92


of the carrier


18


will be forced into contact with the head portion


62


of the cantilever portions


56


and


58


of the housing


14


.




Preferably, the switch


10


of the present invention will be used in the instrument panel of a vehicle. The first electrical lead


28


that connects to the first contact


26


of the printed circuit board


12


will be connected to an energy source, such as the vehicle battery. The second electrical lead


34


that connects to the third contact


32


will be connected to an actuatable device.




Although those skilled in the art will recognize that the switch


10


may have a plurality of positions, for simplicity, operation of the switch


10


will be described with the switch


10


having only two positions. In the first position, shown in

FIG. 2

, the electrical conductor


102


of the carrier


18


connects the first contact


26


(

FIG. 1

) of the printed circuit board


12


to the second contact


30


of the printed circuit board


12


. Thus, the first arched portion


106


of the electrical conductor


102


contacts the first contact


26


on the first side


22


of the printed circuit board


12


and the second arched portion


108


of the electrical conductor


102


contacts the second contact


30


on the second side


24


of the printed circuit board


12


. Since the second contact


30


of the printed circuit board


12


does not connect to the device to be actuated, the switch


10


is in an open position and no energy is transferred to the device. When no energy is transferred to the device, the switch


10


is in an “off position.” When in the “off position,” the head portions


62


of the two cantilever portions


56


and


58


of the housing


14


are positioned in a groove


100


separating adjacent undulations


96


.




When the actuator


94


is moved within the elongated slot


54


, as shown by the dashed lines in

FIG. 2

, the carrier


18


is moved linearly within the chamber


52


. Those skilled in the art will recognize that the housing


14


may have rails or other means for providing additional support to the carrier


18


during movement within the chamber


52


. When the carrier


18


is moved, the head portion


62


of each cantilever portion


56


and


58


slides over the top surface


92


of the carrier


18


. Thus, when the carrier


18


is moved, the head portion


62


begins to slide up an undulation


96


toward the peak


98


of the undulation


96


. As the head portion


62


slides up an undulation


96


, the arm portion


60


of each cantilever portion


56


and


58


flexes. When the head portion


62


reaches the peak


98


of the undulation


96


, the second arched portion


108


of the electrical conductor


102


is between the second contact


30


and the third contact


32


. As the head portion


62


passes the peak


98


of the undulation


96


and begins to slide down the undulation


96


to the next groove


100


, the second arched portion


108


of the electrical conductor


102


begins to contact the third contact


32


of the printed circuit board


12


. The resiliency of the arm portion


60


of each cantilever portion


56


and


58


forces the head portion


62


to slide into the next groove


100


on the top surface


92


of the carrier


18


to ensure that the electrical conductor


102


will fully contact the third contact


32


. When the electrical conductor


102


contacts the third contact


32


, electrical energy is transferred from the first contact


26


to the third contact


32


through the electrical conductor


102


. Since the second electrical lead


34


connects the third contact


32


to the actuatable device, electrical energy is transferred to the device and the device is energized. When energy is transferred to the device, the switch


10


is closed and is in an “on position.”




The undulations


96


and the cantilever portions


56


and


58


, collectively, comprise a detent mechanism. When the head portion


62


of each cantilever portion


56


and


58


is centered between adjacent undulations


96


, i.e., in a groove


100


, the electrical conductor


102


of the carrier


18


will properly contact the contacts associated with the carrier


18


position. The undulations


96


also provide resistance to movement of the carrier


18


and thus, keep the switch


10


in the appropriate position. An additional benefit of the detent mechanism is that the switch


10


has a transition feel when being switched from one position to another. Since the cantilever portions


56


and


58


are molded as one piece with the housing


14


and the undulations


96


are molded on the carrier


18


, the detent mechanism of the present invention includes no separate parts, such as a spring or a spherical ball.




A second embodiment of a switch


110


embodying the present invention is illustrated in

FIGS. 3 and 4

. The switch


110


includes a printed circuit board


112


, a housing


114


, a cover


116


, and a carrier


118


. The carrier


118


is rotatable relative to the printed circuit board


112


and the housing


114


.




The printed circuit board


112


is a circular plate. An aperture


120


extends through the center of the printed circuit board


112


. An imaginary plane


122


divides the printed circuit board


112


in half forming a first side


124


and a second side


126


.




The printed circuit board


112


has one contact on the first side


124


and two contacts on the second side


126


. The first contact


128


extends around the arch of the first side


124


of the printed circuit board


112


. The second and third contacts


130


and


132


(FIG.


4


), collectively, extend around the arch of the second side


126


of the printed circuit board


112


. The second and third contacts


130


and


132


are electrically insulated from each other and from the first contact


128


. A first electrical lead


134


connects to the first contact


128


. A second electrical lead


136


connects the third contact


132


. No electrical lead is connected to the second contact


130


.




The housing


114


is cylindrical and has an open end


138


and a closed end. The housing


114


is molded as one piece and includes a cylindrical side wall


140


and a top wall


142


. The side wall


140


includes an inner surface


144


and an outer surface


146


. The side wall


140


also has interlocking portions on the open end


138


for interlocking with portions of the cover


116


. The top wall


142


forms the closed end of the cylindrical housing


114


. The open end


138


of the cylindrical housing


114


is opposite the closed end and leads into a central chamber


148


. The top wall


142


also includes an inner surface


150


and an outer surface


152


. A central bore


154


extends through the top wall


142


of the housing


114


.




Two flexible plastic cantilever portions


156


and


158


extend from the housing


114


into the chamber


148


. The cantilever portions


156


and


158


are molded as one piece with the housing


114


. Each of the cantilever portions


156


and


158


has an arm portion


160


and a head portion


162


.




Preferably, the arm portion


160


has a rectangular cross section, as shown in

FIG. 4

, and extends inwardly into the chamber


148


approximately 40% the depth of the chamber


148


. The arm portion


160


has two axial ends


164


and


166


. A first end


164


extends from the housing


114


and a second end


166


is suspended in the chamber


148


. The second end


166


of the arm portion


160


supports the head portion


162


. The arm portion


160


of each of the cantilever portions


156


and


158


is flexible such that the second end


166


of the arm portion


160


may be moved relative to the first end


164


. The arm portion


160


of each of the cantilever portions


156


and


158


also has an inner surface


168


and an outer surface


170


. The outer surface


170


is nearest the side wall


140


of the housing


114


. The inner surface


168


is opposite the outer surface


170


and is nearest the carrier


118


in the assembled switch


110


.




The head portion


162


of each of the cantilever portions


156


and


158


extends from the second end


166


of the arm portion


160


. The head portion


162


extends perpendicular to the arm portion


160


and away from the inner surface


168


of the arm portion


160


. The head portion


162


terminates in a rounded end


172


.




In

FIGS. 3 and 4

, the two cantilever portions


156


and


158


extend from the inner surface


150


of the top wall


142


of the housing


114


. The two cantilever portions


156


and


158


are located on opposite sides of the central bore


154


and are 180 degrees from one another. Preferably, the two cantilever portions


156


and


158


are equidistance from the central bore


154


. The head portion


162


of a first cantilevered portion


156


extends toward the head portion


162


of a second cantilevered portion


158


. The arm portions


160


of each of the cantilever portions


156


and


158


extend perpendicular to the inner surface


150


of the top wall


142


.




The cover


116


is a circular plate having a diameter equal to the diameter of the cylindrical side wall


140


. The cover


116


has an inner surface


174


and an outer surface


176


. An annular projection


178


extends inwardly from the center of the inner surface


174


of the cover


116


. The outer surface


176


of the cover


116


is flat. The cover


116


has interlocking portions for interlocking with portions of the side wall


140


of the housing


114


. Ideally, the cover


116


will snap onto the housing


114


to cover the open end


138


of the housing


114


and enclose the central chamber


148


. The cover


116


also includes apertures


180


for receiving electrical leads


134


and


136


.




The carrier


118


has a cylindrical main body


182


portion with a diameter of approximately one-third of the diameter of the housing


114


. The main body portion


182


has a cylindrical outer surface


184


(

FIG. 4

) and two axial end surfaces, a bottom surface


186


and a top surface


188


(FIG.


3


). The bottom surface


186


of the carrier


118


includes an annular groove (not shown). An actuator


190


extends from the top surface


188


of the carrier


118


. The actuator


190


may include means for attaching a knob. The depth of the main body portion


182


is defined as the distance between the bottom surface


186


and the top surface


188


.




A radial extension


192


extends from the outer surface


184


of the carrier


118


near the bottom surface


186


. The radial extension


192


extends radially outward from the outer surface


184


of the carrier


118


a distance of approximately equal to the carrier diameter. The radial extension


192


forms an annular plate having a bottom surface


194


and a top surface


196


. The annular plate has a depth of approximately 20% of the depth of the main body portion


182


of the carrier


118


.




A plurality of undulations


198


(

FIG. 4

) extends around the outer surface


184


of the carrier


118


. Each of the undulations


198


has a peak


200


that extends axially. Adjacent undulations


198


are separated by an axially extending groove


202


.




An electrical conductor


204


(

FIG. 3

) is attached to the bottom surface


194


of the annular plate of the carrier


118


. The electrical conductor


204


includes two W-shaped portions


206


and


208


that are interconnected by a connecting portion (not shown). A first W-shaped portion


206


extends from the annular plate in a position 180 degrees from a second W-shaped portion


208


. Each of the W-shaped portions


206


and


208


has two legs


210


that attach to the bottom surface


194


of the annular plate and two arched portions


212


that extend axially away from the bottom surface


194


for contacting the printed circuit board


112


.




To assemble the switch


110


of the

FIGS. 3 and 4

, the carrier


118


is inserted into the chamber


148


through the open end


138


of the housing


114


such that the actuator


190


extends through the central bore


154


on the top wall


142


of the housing


114


. In this position, the outer surface


184


of the carrier


118


will be held between the two cantilever portions


156


and


158


. The printed circuit board


112


is then fixed to the cover


116


such that the annular projection


178


extending inwardly from the inner surface


174


of the cover


116


extends through the central aperture


120


of the printed circuit board


112


. The electrical leads


134


and


136


of the printed circuit board


112


are extended through of the apertures


180


in the cover


116


and the cover


116


is attached to the housing


114


. When the cover


116


is attached to the housing


114


, the printed circuit board


112


will contact the electrical conductor


204


of the carrier


118


. The first W-shaped portion


206


of the electrical conductor


204


will contact the first side


124


of the printed circuit board


112


and the second W-shaped portion


208


of the electrical conductor


204


will contact the second side


126


of the printed circuit board


112


. When the printed circuit board


112


contacts the electrical conductor


204


, a portion of the annular projection


178


extending from the inner surface


174


of the cover


116


enter the annular groove (not shown) on the bottom surface


186


of the carrier


118


. The annular projection


178


supports the carrier


118


for rotation relative to the printed circuit board


112


.




The switch


110


of

FIGS. 3 and 4

operates in a manner similar to the switch of

FIGS. 1 and 2

with the exception that the carrier


118


is rotated instead of moved linearly. The top wall


142


of housing


114


may have means for limiting rotation of the carrier


118


relative to the housing


114


so that the carrier


118


must be moved in opposite rotational directions when moving from the “on position” to the “off position” and from the “off position” to the “on position.”





FIGS. 5



a


and


5




b


show views of a flexible cantilever portion


256


of the present invention having a ribbed arm portion


258


. The rib


260


on the arm portion


258


extends axially, i.e., from the first axial end


262


of the arm portion


258


to the second axial end


264


, along the outer wall


266


of the arm portion


258


. The ribs


260


provide rigidity to the arm portion


258


. By making the arm portion


258


more rigid, the resistance to movement of the carrier will increase. Other ways to increase the rigidity of the arm portion


258


include increasing the thickness of the arm portion


258


and inserting a rigid material such as glass or a resilient metal wire into the arm portion


258


.





FIG. 6

shows a view of a flexible cantilever portion


256


of the present invention having a slotted arm portion


258


. The slots


268


on the arm portion


258


extend laterally, i.e., perpendicular to the axial direction, along the outer wall


266


of the arm portion


258


. The slots


268


increase the flexibility of the arm portion


258


. By making the arm portion


258


more flexible, the resistance to movement of the carrier will decrease. Other ways to increase the flexibility of the arm portion


258


include decreasing the thickness of the arm portion


258


.




From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes, and modifications may include changes to the slope of the undulations to vary the resistance of movement of the carrier or modifying the configuration of switch such that one or more of the cantilevered portions extend from the cover. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims.



Claims
  • 1. A switch comprising:a printed circuit board having a plurality of electrical contacts, a carrier having an electrical conductor for connecting at least two of the plurality of electrical contacts, the carrier being movable relative to the printed circuit board; the carrier further having a surface with a plurality of undulations; and a plastic member housing the carrier, said plastic member including a chamber and at least one flexible plastic cantilever portion, the at least one cantilever portion having an arm portion and a head portion, the head portion of the cantilever portion contacting the plurality of undulations; the undulations and the cantilever portion comprising a detent mechanism to restrain the carrier in a position to which the carrier is moved, the carrier being supported within the central chamber for linear movement in a first direction relative to the printed circuit board, the chamber being partially defined by a planar inner surface, the arm portion of the cantilever portion extending perpendicularly away from the inner surface and into the chamber in a second direction transverse to the first direction, the head portion of the cantilever portion extending away from the arm portion and parallel to the inner surface.
  • 2. The switch as in claim 1 further being defined by:a top surface of the carrier having the plurality of undulations; and each undulation having a peak that extends perpendicular a direction of linear movement of the carrier.
  • 3. The switch as in claim 1 further being defined by:the arm portion extending from the plastic member for supporting the head portion, the arm portion having an inner surface and an outer surface, the inner surface being nearest the carrier and the outer surface being opposite the inner surface; and the head portion extending inwardly from the inner surface of the arm portion to engage the surface of the carrier.
  • 4. The switch as in claim 3 further being defined by:the outer surface of the arm portion of the flexible cantilever portion having at least one axially extending rib for making the arm portion more rigid.
  • 5. The switch as in claim 3 further being defined by:the outer surface of the arm portion of the flexible cantilever portion having at least one laterally extending slot for making the arm portion more flexible.
  • 6. A switch comprising:a printed circuit board having a plurality of electrical contacts, a carrier having an electrical conductor for connecting at least two of the plurality of electrical contacts, the carrier being movable relative to the printed circuit board; the carrier further having a surface with a plurality of undulations; and a plastic member housing the carrier, the plastic member including a chamber and at least one flexible plastic cantilever portion, the at least one cantilever portion having an arm portion and a head portion, the head portion of the cantilever portion contacting the plurality of undulations; the undulations and the cantilever portion comprising a detent mechanism to restrain the carrier in a position to which the carrier is moved, the carrier being supported within the chamber for rotary movement relative to the printed circuit board, the chamber being partially defined by a cylindrical inner surface, the arm portion of the cantilever portion extending parallel to the inner surface and into the chamber, the head portion of the cantilever portion extending away from the arm portion and radially inward away from the cylindrical inner surface.
  • 7. The switch as in claim 6 further being defined by:the carrier having a cylindrical outer surface; the outer surface having the plurality of undulations; and each undulation having a peak that extends axially across the outer surface of the carrier.
US Referenced Citations (10)
Number Name Date Kind
2528115 Clayton Oct 1950 A
3912887 Gratz et al. Oct 1975 A
4075442 Fukuda et al. Feb 1978 A
4082925 Hufford Apr 1978 A
4311885 Arthur Jan 1982 A
4441000 Suwa Apr 1984 A
4816626 Valenzona et al. Mar 1989 A
5122627 Trana Jun 1992 A
5557081 Clevenger et al. Sep 1996 A
6206732 Fukuda Mar 2001 B1