The invention relates to a switch, usually an electrical switch, which serves, for example, as a main switch, in particular as a switch disconnector, for manually switching a number of electrical contacts. In a specific design, the switch is formed as a rotary switch, with a conversion of a rotational movement of the rotary switch into a linear movement. A cam element of the rotary switch carries a series of cams which, depending on the adjustment of the cam element, move counter-contact elements between the contact position and the disconnected position.
DE 44 40 554 B4 describes a switch which has a base plate on which at least one cam disk, which is coupled to a switching shaft, is rotatably mounted for one switching element in each case. Between each cam disk and the actuating shaft, a driver disk is connected; this can be coupled in different positions to the cam disk in a rotationally fixed manner.
A ganged cam switch with several individual interrupter chambers arranged side by side is known, for example, from DE 10 2008 004 747 B3. Each individual interrupter chamber contains at least two switching contact elements, which can be electrically connected to each other via corresponding counter-contact elements. The ganged cam switch has a switch housing, in which a number of such modular individual interrupter chambers, which can be arranged in particular side by side in the switching housing, are contained. Above the individual interrupter chambers, the switch housing is closed off by an actuating device for adjusting the corresponding cam element. Through a corresponding adjustment of the cam element, an electrical connection can be established selectively between the switching contacts of an individual interrupter chamber via the corresponding counter-contact elements.
In the case of the known switches, it has been found to be disadvantageous that a corresponding expandability of the switch and a variable alignment and arrangement of the switch is not possible at all or is possible only with considerable effort.
The object of the invention is therefore to improve a switch of the type mentioned at the outset in such a way that an extension or a modified arrangement and in particular an adaptation to the housing installation or front-panel mounting is possible in a simple manner. At the same time, it should also be possible for all explosion protection requirements to be met.
This object is achieved by the features of claim 1. The invention is characterized in particular in that the switching contact elements can be arranged within the switch housing in at least two different orientations and in that the cam element of the actuating device can be arranged differently depending on the orientation of the switching contact elements. These options make it possible to adapt to a housing or ceiling installation in a simple manner. For example, due to the different arrangability of the cam element, the actuating device can be converted for left-hand or right-hand operation. At the same time, the arrangement of the switching contact elements (also called terminals) can be changed easily, so that, as a whole, a switch with particular variability and adaptability to installation results. Of course, the switching contact elements of the individual interrupter chambers can also be oriented in different ways.
After a corresponding installation of the individual interrupter chambers with elements located therein, in order to close off the switch housing securely, including with regard to explosion protection, each individual interrupter chamber can have a base plate connected in particular to the switch housing. After insertion of the individual interrupter chambers, this is fitted with corresponding internal parts for the purpose of closing off the individual interrupter chambers. A common base plate for a number of individual interrupter chambers is likewise conceivable. The connection can be made gas-tight and in particular welded to the corresponding switch housing.
In order to be able to connect the various switching contact elements to each other in a simple manner, the actuating device can have a rotary positioning drive which carries out a linear adjustment of the cam element, wherein the cam element has on a bottom side facing the switching contact elements a corresponding number of cams for moving counter-contact elements between the contact position and the disconnected position. In a corresponding disconnected position of the cam element, for example, the switching contact elements of an individual interrupter chamber are not electrically connected to each other, wherein, however, this can be realized for one or more of the other individual interrupter chambers. In this way, different individual interrupter chambers can be electrically conductively connected by correspondingly adjusting the cam element by means of the rotary positioning drive.
The structure and the variability of the switch is further simplified or elevated when each individual interrupter chamber has a contact element cover as a side wall, which can be connected to the individual interrupter chambers depending on the orientation of the switching contact elements. That is, the contact element cover can also be oriented differently depending on the orientation of the switching contact element, so that, for example, the corresponding orientation of the switching contact element can be recognized by the orientation of the contact element cover.
In order to simplify the design of the switch, it proves advantageous if all of the individual interrupter chambers are essentially of identical design and the contact element covers of all individual interrupter chambers are also of identical design.
For example, in order to connect such a contact element cover to the individual interrupter chamber in a simple manner, the contact element cover can be latched to the individual interrupter chamber.
The contact element cover can simultaneously serve for inserting a cable connection or the like from the outside in order to make connection with the switching contact element. In addition, it may prove advantageous if the contact element cover has a rounded supporting surface for a clamping screw of a contact element. The clamping screw serves to fix an electrical supply line or cable connection in the switching contact element and can be reached by an appropriate tool from outside the switch housing. Furthermore, it is advantageous if the clamping screws are also accessible from different orientations depending on the orientation of the switching contact elements.
To enable the introduction of a corresponding electrical line or a plug-in contact, the contact element cover can have a lateral insertion opening. This can additionally be used for arranging a plug-in identification plate for identifying the individual interrupter chamber.
The contact element can have a greater variability if it takes the form of a contact pin which, for example, is designed differently depending on what is required. In order to be able to arrange the contact pin as part of the contact element in a simple manner, the contact element can have a terminal with a receiving opening for an insertion end of the contact pin, which at its contact end opposite the insertion end is in contact with the counter-contact element in its contact position. In this case, the contact pin can, for example, be rectangular or the like at its insertion end, thereby enabling an anti-rotation function with respect to a correspondingly shaped receiving opening. In order to be able to provide a corresponding explosion protection via the contact pin, it can furthermore prove advantageous in this connection for the contact pin to have a gap cylinder in an approximately central position, between which and an edge of the receiving opening a flameproof gap is formed. That is, the corresponding diameter of the gap cylinder is, as a rule, the same as the diameter of the receiving opening, so that the gap cylinder rests around the receiving opening at the corresponding edge and a gap is formed there. Thereby, the gap has a length and gap width which delivers the desired explosion protection.
In order to be able to support the contact pin also in the direction of the terminal, it is conceivable that a bearing groove for longitudinally fixing the contact pin is formed between the gap cylinder and the contact end of the contact pin. This bearing groove accommodates a corresponding further part of the bearing housing or the individual interrupter chamber, so that, although the corresponding engagement permits a rotation of the contact pin, it is nevertheless fixed in the longitudinal direction.
In this connection, it can prove advantageous if the base plate has, in particular, two bearing clips projecting in the direction of the contact pin and engaging with their free ends in the bearing groove.
In order to improve engagement in this situation, the free end of the contact pin can take the form of an approximately U-shaped contact pin receptacle. This contact pin receptacle then engages in the corresponding bearing groove.
In order to enable the most precise fixing possible in the longitudinal direction of the contact pin, a material thickness of the bearing clip or of the corresponding contact pin receptacle can correspond to a bearing groove width.
The base plate can optionally also be used to support the counter-contact elements. This can be effected, for example, by the base plate having in an approximately central position a spring receiving opening for a spring element acting on the counter-contact element. The spring element is inserted, for example, with one end into this spring receiving opening, and with the other end supports a corresponding counter-contact element. It should be noted that such a counter-contact element can have, for example, two spaced-apart contacts which are in contact with the two switching contact elements of an individual interrupter chamber correspondingly in the contact position of the counter-contact element. This establishes the electrical connection between the two switching contact elements through the individual interrupter chamber.
A corresponding switch with a plurality of individual interrupter chambers has been described above. It is now possible to use even a plurality of these switches as main switches and optionally also to connect them to each other via corresponding side walls facing each other. It is also possible to use such a switch together with an auxiliary interrupter chamber which, for example, is attached to a side wall of the switch or which at least together with the switch is mounted on a rail or another location. Such an auxiliary interrupter chamber is a single part which can also be used without a switch. It is also true of the auxiliary interrupter chamber that it can be used both for housing installation and front-panel mounting. However, more than two switching contact elements are, as a rule, provided in the auxiliary interrupter chamber, i.e., for example, two or even more pairs of corresponding switching contact elements. The auxiliary interrupter chamber is of a similar design to an individual interrupter chamber of the aforementioned switch. However, if a plurality of contact pairs is used in an auxiliary interrupter chamber, they will be separated by a corresponding wall in order, for example, to realize explosion protection class Ex-e. The auxiliary interrupter chamber may be made of a corresponding plastic material or the like.
In particular, a corresponding auxiliary interrupter chamber has a side wall which can in particular be arranged laterally on the switch housing of the switch, the auxiliary interrupter chamber having at least two contact pairs of corresponding switching contact elements.
The auxiliary interrupter chamber can be actuated in a different way, since a corresponding coupling to the actuating device of the switch is not necessarily provided. For this purpose, the auxiliary interrupter chamber can have an outwardly projecting sliding-type actuating element. This can be displaced in the longitudinal direction against a corresponding spring force in order to, in this way, bring a corresponding counter-contact element into contact in each case with a pair of switching contact elements. That is, three different positions are, as a rule, conceivable with the auxiliary interrupter chamber, wherein in a first position no contact is made with the switching contact elements, while in the other two positions at least one contact is made with the respective pair of associated switching contact elements. The corresponding adjustment is effected here by means of the sliding-type actuating element. This can be connected to a plunger, on which the counter-contact element is embodied in the form of two contact elements projecting radially outwardly.
With regard to the auxiliary interrupter chamber, it should furthermore be noted that this has, for example, in particular two pairs of essentially L-shaped sliding arms which can be pushed onto push-on sections projecting laterally from the switch housing of the ganged cam switch and can be fixed in the pushed-on position by means of a latching projection. It is also conceivable for the arrangement of sliding arms and push-on sections to be effected in the reverse manner. In addition, corresponding devices can also be arranged between switch housings, for example, in order to connect the switch housings of a switch to each other.
The auxiliary interrupter chamber can realize the corresponding switching contact elements in a manner similar to that in the individual interrupter chambers. That is, such an auxiliary interrupter chamber can have on opposite sides two switching contact elements with corresponding contact pins. These have already been described in connection with the aforementioned individual interrupter chamber of the switch. The corresponding design of these elements also applies to the auxiliary interrupter chamber, and also conversely the further embodiments relating to the auxiliary interrupter chamber are transferable to the individual interrupter chambers of the switch.
That is, the auxiliary interrupter chamber can also have a base plate with bearing clips, wherein, in this connection, however, each bearing clip has two U-shaped contact pin receptacles, since the auxiliary interrupter chamber described has, for example, two pairs of switching contact elements with corresponding contact pins.
It has already been pointed out that, in order to provide Ex-e explosion protection, the two pairs of contacts should be separated, wherein, in this connection, this can be realized in that partition walls converging on each other are formed between the bearing clips. These separate the corresponding contact pairs from each other and also the two U-shaped contact pin receptacles.
Both the auxiliary interrupter chambers and the individual interrupter chambers are connected to their respective base plate. The connection is preferably of a gas-tight design, wherein this is effected, for example, by adhesive bonding and welding, in particular friction welding. In order not to lose the corresponding clamping screws in the switching contact elements, it may prove helpful if the side walls of the auxiliary interrupter chamber or individual interrupter chambers and their corresponding side walls have retaining projections in the region of the switching contact elements for holding such clamping screws of the switching contact elements. This makes it possible to screw the clamping screws to the switching contact elements in order to fasten the corresponding supply lines while at the same time preventing excessive loosening of the clamping screws and possible loss of the clamping screws.
In the simplest case, it is possible for the corresponding retaining projections to take the form of concavely curved edge projections which project inwardly in the direction of the screw head of the clamping screw and which partially overlap the screw head. That is, the clamping screw is unscrewed from the corresponding switching contact element until this contact between the edge projections and the screw head occurs.
It has already been pointed out that not only the switch housing[s], but also a switch housing and an auxiliary interrupter chamber, can be connected to each other. As a rule, this can be done in a favorable manner by means of essentially L-shaped push-on projections being formed, which projections project from at least one side wall and onto which the push-on arms, which are shaped in a substantially complementary manner, can be pushed. As a result, switch housings can be connected to each other via side walls facing each other without the aid of further tools, wherein this is likewise the case for a connection between the switch housing and the auxiliary interrupter chamber.
In this connection, in order to improve the connection between the parts, for example, two push-on projections or push-on arms can be arranged at a distance from each other in the height direction. This results in a double connection via an engagement in each case of the push-on arm and the push-on projection.
It has likewise already been pointed out that latching can take place simultaneously in the pushed-on position. This can be realized, for example, in that a latching projection is formed between the push-on projections and a latching arm is formed between the push-on arms, or vice versa.
There is also the possibility that the corresponding side walls of the switch housing and auxiliary switch chamber are of identical design, so that the connection cannot take place directly between them. Instead, a coupling frame part can be arranged between two adjacent switch housings and/or a switch housing and auxiliary switch chamber, which coupling frame part has corresponding push-on arms and/or latching arms on both sides. That is, a connection to, on the one hand, the switch housing and, on the other hand, a connection to an adjacent switch housing or to the auxiliary interrupter chamber takes place via this coupling frame part. In this connection, the corresponding devices of the switch housing and the auxiliary interrupter chamber can then be of the same design; i.e., they can be formed only from push-on projections and latching projections. The push-on arms or latching arms are then arranged on both sides of the coupling frame part.
There is the possibility that such a coupling frame part has two sides and corresponding connecting devices are provided on each side. It is likewise conceivable for the push-on arms or latching arms to extend essentially through the coupling frame part, so that push-on arms and latching arms are formed in one piece.
In order to prevent the screwing of the different parts, the coupling frame part is used, for example. If, in addition to the coupling frame part, there is possibly still a corresponding explosion protection between the parts, a partition plate can then be used which can be arranged, for example, between switch housings and/or switch housing and auxiliary contact chamber. This partition plate has an open inner contour, by means of which a connection between the switch housings and/or switch housing and auxiliary interrupter chamber is possible in the manner already described above. That is, the corresponding connecting means between switch housing and auxiliary interrupter chamber are not covered by the partition plate, but are instead exposed due to its inner contour.
The partition plate can be formed as an Ex-i partition and extend, in particular, beyond the contour of the switch housing and/or the auxiliary contact chamber at least laterally and/or upwardly.
A corresponding switch may include different numbers of individual interrupter chambers. The number of individual interrupter chambers depends on the size of the switch housing. For example, two, three, four or even more individual interrupter chambers can be arranged in a switch housing of a corresponding size. Correspondingly, the cam element is also formed to actuate the number of switching contact elements. It has already been pointed out that the actuating device can be oriented differently for left-handed and right-handed operation, while the other components of the switch housing have an identical design to the individual interrupter chambers. Furthermore, in each individual interrupter chamber, the corresponding switching contact elements can be arranged with a rotated orientation, in particular rotated by 180°. This makes it possible to adapt to housing installation or front-panel mounting in a simple manner. In addition, a simple coupling of, in particular, four-pole switches can be effected by a corresponding rotation of the actuating device. The actuating device has a fixed length and in the case of a three-pole switch covers the entire switch housing. In the case of a four-pole switch, the actuating device is mounted in an edge-locking manner, so that an individual interrupter chamber is not covered by the actuating element essentially on one side. If two four-pole switches are then coupled, an actuating device is rotated by 180°, so that both will be arranged on the associated sides of the adjacent switches in an edge-locking manner.
Essentially, the same switch is always used, but only with different orientations of its components. After corresponding assembly of the switch housing, this will be configured for the particular realization of the desired ignition protection class; see, for example, the welding of the base plate to each individual interrupter chamber or in the switch housing.
A corresponding flameproof gap is also realized in the switch according to the invention or in the corresponding auxiliary interrupter chamber; see the interaction of the gap cylinder and the receiving opening. As a rule, according to the invention no potting or gluing is carried out. A corresponding sealing of the interrupter chamber is effected by attaching the corresponding base plate, wherein welding and in particular friction welding is carried out in order to fasten the base plate. This applies both to the switch housing with the individual interrupter chambers and to the auxiliary interrupter chamber. The auxiliary interrupter chamber differs only in that, as a rule, at least two contact pairs are provided and the counter-contact element correspondingly makes a conductive connection with one of these pairs or separates both contact pairs from each other.
The invention also relates to corresponding devices for arranging the auxiliary interrupter chamber on the switch housing or also on switch housings. Of course, the corresponding parts, such as the switch, auxiliary interrupter chamber and partition plate or coupling frame part, can also be used independently of each other and can be used not only in combination with each other. In the following, advantageous exemplary embodiments of the invention are explained in more detail with reference to the figures appended in the drawing.
Shown are:
In
Via the lateral insertion openings 15 of each contact element cover 12, a corresponding cable or the like is inserted in the direction of the switching contact element 4 into each individual interrupter chamber 3.
When the counter-contact element 9 is in contact with the two mutually opposing switching contact elements 4, these will be connected electrically in order, for example, to provide a voltage to a corresponding device.
The plungers 61 are spring-loaded in the direction of the actuating device 5. Via cams of a corresponding cam element 6 (see
In the
In
As described in connection with
In
As already explained above, an arrangement rotated by 180° of the switching contact elements 4 is possible.
In
The contact pin 17 has its contact end 19 next to the bearing groove 23. This serves for contacting the counter-contact element in its contact position 10 (see also the preceding embodiments).
In
The bearing clips 24 are arranged on both sides adjacent to the spring receiving opening 29. These extend upwardly in the direction of the contact pin and have approximately semicircular contact pin receptacles 26 at their free ends 25. These serve for receiving the corresponding bearing groove 23 (see also
The switch 1 as shown so far has, for example, four individual interrupter chambers 3. This number of individual interrupter chambers 3 is only by way of example, wherein fewer or more individual interrupter chambers 3 can be arranged in a corresponding switch housing 2 of the switch 1.
In addition, it is possible to use an auxiliary interrupter chamber 31 as an independent part or also in interaction with the switch 1. This is shown in
For fastening the auxiliary interrupter chambers 31 to the switch housing 2 or also for connecting a plurality of auxiliary interrupter chambers 31 to each other, the latter has at least on one side corresponding fastening elements (see L-shaped sliding arms 35 and locking projection 37). The sliding arms 35 form push-on projections 49 or push-on sections 36 (see also the remaining embodiments) onto which a corresponding push-on arm 50 can be pushed and then fastened by latching with the latching projection 37, 52 by means of a corresponding latching arm 53.
In
Analogously to the base plate 7 of the switch 1, the base plate 39 of the auxiliary interrupter chamber 31 is also connected to the remaining parts of the auxiliary interrupter chamber 31 by, for example, friction welding. A corresponding housing of the auxiliary interrupter chamber 31 is shown in
Holding arms 62 are provided on an inner side of each side wall 38, which can also be arranged analogously in the case of the contact element cover 12 of the switch 1. These serve for different height arrangements of the various switching contact elements and for captively holding the corresponding clamping screws 14.
The base plate 39 likewise has bearing clips 40 which, however, are formed according to
The corresponding switching contact elements 4 are arranged in different orientations to the left and right (see in particular the orientation of the clamping screws 14). The corresponding holding arms 62 serve for captively retaining the clamping screw 14 in that they have a retaining projection 44 (see also
The corresponding base plate 39 of the auxiliary interrupter chamber 31 is shown in
The further embodiments regarding the bearing groove 24 and bearing clip 25 in connection with the individual interrupter chambers also apply to the bearing clips 40 and contact pin receptacles 41, 42 in the case of the auxiliary interrupter chamber 31.
It has already been pointed out that different switches or also switches and auxiliary interrupter chambers can be connected to each other. This can be effected directly by means of corresponding auxiliary means (see the preceding embodiments) or via a coupling frame part 54, which is visible in
That is, one side of the coupling frame part 54 is, for example, assigned to one side of the switch housing 2 of a switch 1 and fastened there, while the other side of the coupling frame part 54 serves to fasten a further switch housing or also an auxiliary interrupter chamber 31. The coupling frame part 54 can also be used for connecting two auxiliary interrupter chambers 31.
In
In
In
In
In
Two spring elements 75, 76 are mounted at a distance from each other in the snap-on latch 65 (see also
According to the invention, a switch with a number of individual chambers for each contact results. The switch is suitable for housing installation or front-panel mounting due to the different orientation possibilities of the corresponding switching contact elements. That is, it can be arranged in different positions in a simple manner without complicated measures, wherein the switch is of modular design (see the individual interrupter chambers and the switching contact elements) and these can be oriented differently depending on the mounting of the switch. The corresponding switching contact elements are not glued or potted, but are arranged in a manner detachable and differently orientable in the particular individual interrupter chamber 3. The corresponding base plate is fastened from below to each individual interrupter chamber and in particular is welded there.
The corresponding contact element covers can also be used easily for each individual interrupter chamber. No further components are necessary for the different orientations, in particular the switching contact elements, but individual interrupter chambers and also contact element covers are provided for both orientations.
In addition, in the present application, it is also possible to orient the actuating device differently for left-handed or right-handed operation or in accordance with
Number | Date | Country | Kind |
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10 2018 219 224.3 | Nov 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/025394 | 11/8/2019 | WO | 00 |