1. Technical Field
The present invention relates to a switch with contacts provided in two leaf springs.
2. Related Art
As a switch with contacts provided in two leaf springs, for example, there is a known switch disclosed in Japanese Unexamined Patent Publication No. 2002-175735. In this switch, contacts (contact portions) to come in contact with each other are provided at free ends of two leaf springs (electric contacts). Each contact includes an inclined surface and a vertical surface. When a first leaf spring is pressed in a state in which the inclined surface of the first leaf spring and the inclined surface of a second leaf spring are in contact with each other, a contact of the first leaf spring is displaced in a pressing direction, and as a result the inclined surfaces of both the leaf springs come to slide. As a result, a contact of the second leaf spring is displaced in a direction which intersects the pressing direction, and finally the vertical surfaces of both the leaf springs come to slide on each other.
In such a switch, if dust or the like adheres to the contact, the dust becomes present between flat surfaces of the contacts at the time when the flat surfaces of the contacts slide on each other, and as a result electrical conduction between the contacts is impaired. Moreover, an increase in the range of movement of the leaf spring directly leads to an increase in the size of the switch.
One or more embodiments of the present invention provides a switch with contacts provided in two leaf springs, the switch being capable of securing conduction between contacts even with dust adhering thereto, and decreasing the range of movement of a leaf spring.
In accordance with one or more embodiments of the present invention, there is provided a switch including a first leaf spring with a first contact thereon and a second leaf spring with a second contact facing the first contact, in which the first contact is formed in a V shape and has two inclined surfaces. The second contact is formed in a convex shape and has vertexes facing the inclined surfaces, respectively. Moreover, the switch may further include a pressing unit which presses the first leaf spring or the second leaf spring. As the pressing unit presses the first leaf spring or the second leaf spring, the inclined surface on one side of the first contact and the vertex on the one side of the second contact come in contact with each other, then the vertex on the one side of the second contact slides on the inclined surface on the one side of the first contact, and, finally the inclined surface on the other side of the first contact and the vertex on the other side of the second contact also come in contact with each other.
Because of this structure, as the inclined surface on the one side of the first contact and the vertex on the one side of the second contact come in contact with each other and then slide on each other, the inclined surface on the other side of the first contact and the vertex on the other side of the second contact also come into contact with each other. Therefore, even if dust or the like adheres to the contacts, the dust is removed from between the inclined surfaces and the vertexes at the time when the inclined surface and the vertex on the one side of both of the contacts slide on each other, so that the conduction between the contacts can be secured. Moreover, the first contact or the second contact may be slightly displaced so that the inclined surface on the one side of one contact and the vertex on the one side of the other contact slide on each other and as a result the inclined surface on the other side of one contact and the vertex on the other side of the other contact come in contact with each other. Accordingly, a movement range of the leaf spring can be decreased.
Moreover, in the switch in accordance with the present aspect, central axes of the first contact and the second contact which are in parallel with a the pressing direction of a pressing unit may be shifted from each other in a direction perpendicular to the pressing direction.
Moreover, in the switch in accordance with the present aspect, the first contact or the second contact may be displaced in the direction perpendicular to the pressing direction of the pressing unit while the inclined surface on one side of one contact and the vertex on one side of the other contact slide on each other.
In the switch in accordance with the present aspect, the first leaf spring or the second leaf spring may be provided with a vertical extension, of which a flat surface faces perpendicularly to a direction of displacement of the first contact or the second contact and which extends perpendicularly to the direction of displacement and to the pressing direction of the pressing unit.
Moreover, in the switch in accordance with the present aspect, the first contact may be disposed such that a vertex thereof being present at a border line between the two inclined surfaces is disposed in an upward direction, and the second contact may be disposed in a downward direction of the first contact so as to protrude in an upward direction.
In addition, in the switch in accordance with the present aspect, the first contact may be disposed such that a vertex thereof being present at a border line between the two inclined surfaces is disposed in a downward direction, and the second contact may be disposed above the first contact so as to protrude in a downward direction.
According to one or more embodiments of the present invention, in a switch in which contacts are provided in two leaf springs, electrical conduction can be secured even with dust or the like adhering thereto, and a range of movement of the leaf springs can be reduced.
Hereafter, embodiments of the present invention will be described with reference to the accompanying drawings. Throughout the drawings, the same or corresponding components are denoted by the same reference letters. In embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid obscuring the invention.
A switch unit 100 illustrated in
The switch 11 according to one embodiment of the present invention is provided in the switch unit 100. The switch 11 is a window lock switch to lock glass windows of respective seats in the vehicle so that the glass windows cannot be opened and closed, or to release the lock of the glass windows.
Besides this, the switch unit 100 is further equipped with switches 12 to 15 and 17. The switches 12 to 15 are window operation switches to open and close the glass windows of the respective seats in the vehicle. The switch 17 is a door lock switch to lock doors of respective seats in the vehicle so that the doors cannot be opened, or to release the lock.
As illustrated in
Components other than operation members 2 to 7 of the respective switches 11 to 15 and 17, and a substrate 8 are provided in the case 1 (See
The substrate 8 is sandwiched and supported between the upper member 1a and the lower member 1b of the case 1 from the upward and downward directions thereof. As illustrated in
A connector 9 including a terminal 9b is provided under the case 1 as illustrated in
A cable to connect the connector 9 to a controller or the like included in the vehicle is inserted into the connector 9 (not illustrated). Since the cable is inserted into the connector 9, exchange of a signal between the switch unit 100 and the controller and supply of power to the switch unit 100 are possible.
The switch 11 includes the operation button 6, a handler 23, coil springs 24 and 25, a first leaf spring 21, a second leaf spring 22, and a push lock mechanism 10. The handler 23 passes through a cylinder portion 1c provided in the upper member 1a of the case 1. The operation button 6 is installed at an upper end of the handler 23. The coil spring 24 is installed between a brim portion 23a of the handler 23 and a step portion 1h in the cylinder portion 1c. The coil spring 24 presses up the brim portion 23a of the handler 23.
Four ribs 23b are installed on an outside circumferential surface of the handler 23 at equal intervals under the coil spring 24 (See
As for the push lock mechanism 10, in the state illustrated in
The first leaf spring 21, the second leaf spring 22, and the coil spring 25 are disposed on a rear side of the substrate 8 which is opposite the front side on which operation members 2 to 7 are provided as illustrated in
The first contact 21c is installed at an end of the first leaf spring 21. The second contact 22c is installed at an end of the second leaf spring 22. The first contact 21c and the second contact 22c face to each other.
The other ends of the respective leaf springs 21 and 22 are connected to the substrate 8 at a position near the terminal 9b of the connector 9 as illustrated in
The first leaf spring 21 is processed to bend as illustrated in
The second contact 22c of the second leaf spring 22 is disposed in a downward direction D of the first contact 21c, while protruding in an upward direction U. The second contact 22c has a vertex 22d on an L side which faces the inclined surface 21d of the first contact 21c and a vertex 22e on an R side R thereof which faces the inclined surface 21e.
A pressed portion 22f is provided near the second contact 22c of the second leaf spring 22 (See
As illustrated in
As illustrated in
In the state illustrated in
When the operation button 6 is pressed down from that state and as a result the lock by the push lock mechanism 10 is released, the operation button 6 and the handler 24 are pushed up by the coil spring so as to return to the ascending position. In that case, the handler 23 comes off from the pressed portion 22f of the second leaf spring 22 as illustrated in
Moreover, since the coil spring 25 presses the pressed portion 22f of the second leaf spring 22 in the upward direction U, first of all, as illustrated in
In this embodiment, as described above, since the inclined surface 21e on the R side of the contact 21c and the vertex 22e on the R side of the contact 22c first come in contact with each other and then slide on each other, the inclined surface 21d and the vertex 22d on the L side also come in contact with each other. Therefore, even though dust or the like adheres to the contacts 21c and 22c, the dust is removed from between the inclined surface 21e and the vertex 22e when the inclined surface 21e and the vertex 22e on the R side of the contacts 21c and 22c slide on each other, the electrical conduction between the contacts 21c and 22c can be secured. Moreover, since only the second contact 22c may be slightly displaced in the direction U and the direction L by causing the inclined surface 21e on the R side of the contact 21c and the vertex 22e on the R side of the contact 22 to slide on each other so that the inclined surface 21d on the L side can come in contact with the vertex 22d, the range of movement of the second leaf spring 22 can be reduced. Moreover, since the first leaf spring 21 is not displaced, the range of movement of the first leaf spring 21 need not be considered. In addition, since two contact points exist after the contact 21c and the contact 22c have come in contact with each other at one point, the contact state can be stably maintained.
Moreover, in this embodiment, since the central axes J1 and J2 of the first contact 21c and the second contact 22c are shifted from each other in the direction L or R, the dust adhering to the contact 21c and the contact 22c is removed by causing the inclined surface 21e on the R side of the contact 21c and the vertex 22e on the R side of the contacts 22c to slide on each other, and as a result the conduction between the contact 21c and the contact 22c can be stabilized.
Moreover, in this embodiment, since the second contact 22c is displaced in the direction L while the inclined surface 21e on the R side of the contact 21c and the vertex 22e on the R side of the contact 22c are sliding on each other, the inclined surface 21e and the vertex 22e can smoothly slide on each other, and as a result the inclined surface 21d and the vertex 22d on the L side can surely come in contact with each other.
Moreover, in this embodiment, since the second leaf spring 22 is provided with the vertical extension 22g, the second contact 22c of the second leaf spring 22 can be easily displaced in the direction L or R which is perpendicular to the pressing direction U.
In addition, in this embodiment, the first contact 21c is disposed such that the vertex 21g thereof is disposed in the upward direction U, and the second contact 22c is disposed in the downward direction of the first contact 21c, protruding in the upward direction. Therefore, the inclined surfaces 21d and 21e which are formed at the underside of the first contact 21c receive the second contact 22c formed in a convex shape, so that the contact state of the contact 21c and the contact 22c is more stably maintained. Moreover, it is difficult for the dust or the like to adhere to the inclined surfaces 21d and 21e of the first contact 21c or to the second contact 22c which is covered by the inclined surfaces 21d and 21e. In addition, even though the dust or the like adheres to the contacts 21c and 22c, it is possible to make the dust fall off from between the contacts 21c and 22c when the contacts 21c and the 22c slide on each other,
The present invention can adopt various embodiments besides the above-described embodiments. For example, the embodiment described above shows an example in which the second contact 22c comes in contact with the first contact 21c as the coil spring 25 presses the second leaf spring 22, but the present invention is not limited thereto. Besides of this, for example, as illustrated in
In the embodiment of
Moreover, the present embodiment shows an example in which the first contact 21c or 31c of the first leaf spring 21 or 31 is disposed above the second contact 22c or 32c of the second leaf spring 22 or 32 formed in a convex shape, and the vertex 21g or 31g is disposed in the upward direction U, but the present invention is not limited thereto. Besides of this, for example, as illustrated in
In the embodiment of
In the embodiment illustrated in
The embodiment shown in
Moreover, the embodiment of
In addition, the above embodiments shows an example of a window lock switch provided in a switch unit 100 for power window. However, one or more embodiments of the present invention may be applied to various switches for other uses.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Number | Date | Country | Kind |
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2011-150210 | Jul 2011 | JP | national |