This application claims the benefit of German Patent Application No. 102010010733.6, filed Mar. 9, 2010 which is incorporated herein by reference as if fully set forth.
The invention concerns a switchable finger lever for a valve train of an internal combustion engine, said finger lever comprising an inner lever which cooperates at a valve-side end region with a gas exchange valve of the internal combustion engine and is connected at an end region turned away from the valve-side end region pivotally to a support, outer levers connected pivotally to the inner lever being arranged on both sides of the inner lever while being urged against the inner lever in pivoting direction through a spring means and being capable of being coupled to the inner lever through a coupling element.
A finger lever of the pre-cited type is described in a not yet published patent application of the present applicant filed under the reference U.S. 61/217,539. This document shows a switchable finger lever for a valve train of an internal combustion engine comprising an inner lever which is flanked by two outer arms that are pivotal relative to the inner lever and are articulated on the sides of one end. A drawback of this configuration is that the two outer arms on the two sides of the inner lever are configured as two different components whose manufacturing necessitates different blanks that have to be processed with different tools. In addition, the differing outer arms have to be differently mounted. This results in high costs of manufacturing and assembly.
The object of the invention is therefore to simplify a switchable finger lever of the pre-cited type with regard to its structure and to reduce the costs of manufacturing and assembly. The invention achieves this objective.
The invention provides that the outer levers are configured with an identical structure and each outer lever symmetrically to its own longitudinal lever axis. As identically structured components, the outer levers can be manufactured with the same tools and, due to their symmetric configuration they can both be mounted on both sides of the inner lever in the same manner. This considerably simplifies the handling of the outer levers during manufacturing and assembly and reduces the costs and complexity of manufacturing and assembly.
For fixing on the inner lever, each of the outer levers preferably comprises on the valve-side end region, two parallel spaced-apart tabs configured symmetrically to the longitudinal lever axis. These tabs preferably comprise aligned through-openings extending crosswise to the longitudinal lever axis, in which through-openings across- axle connection to the inner lever is received through which the outer levers and the inner lever are pivotally connected to each other. For this purpose, a cross-axle can extend, for instance, through the valve-side end region of the inner lever and be received in the through-openings of the outer levers. Alternatively, laterally protruding axle stubs may be configured on the valve-side end region of the inner lever and be received in the through-openings of the outer lever.
If a roller contact is made on the inner lever through a cam roller cooperating with the camshaft while being mounted for rotation on the inner lever through a pin arranged crosswise to the longitudinal lever axis, it is advantageous to provide on the longitudinal sides of the outer levers, contact sections configured symmetrically to the longitudinal lever axis and serving for a contact of the pin. These contact sections on the longitudinal sides of the outer levers facing the inner lever are situated frontally and pivotally opposite respective ends of the pin.
Preferably, two parallel spaced-apart tabs configured symmetrically to the longitudinal lever axis are arranged on the outer levers on a support-side end region of the outer levers on an underside turned away from the cam. Preferably, these tabs form a pocket-shaped depression which is open on the underside and towards the front end while being configured symmetrically to the longitudinal lever axis, and a leg of at least one torsion leg spring connected to the inner lever engages positively into each depression.
In a further preferred embodiment of the invention, the outer levers comprise on their upper sides facing the cams, cam-contacting surfaces cooperating with the cams, and the upper sides comprise a lateral overhang on the longitudinal sides, and said overhang extends crosswise to the longitudinal lever axis of the respective outer lever and is configured symmetrically to the longitudinal lever axis.
Further features of the invention result from the following description and the appended drawings in which one exemplary of embodiment of the invention is shown in simplified illustrations.
A cam-contacting surface configured as a sliding surface is arranged on an upper side of each outer lever 1a, 1b. A contact of the high lift cams takes place on these sliding surfaces. In the region of the sliding surfaces, the outer levers 1a, 1b are widened on their upper sides through a slightly protruding overhang 10 on each side.
For a roller contact with a low lift cam of the camshaft, the inner lever comprises, level with the sliding surfaces of the outer levers 1a, 1b, a cam roller mounted through a pin for rotation between two parallel legs and protruding slightly over the upper side of the inner lever. Opposite the front ends of the pin, a lug-shaped projecting contact section 7 extending in direction of the underside is configured on each of the longitudinal sides of the outer levers 1a, 1b. Each of the contact sections 7 forms on the longitudinal sides of the outer levers 1a, 1b facing the inner lever, a contact for the front ends of the pin which, during a pivoting of the outer levers 1a, 1b and the inner lever, are guided on the contact surfaces 7.
On the support-side end region of the inner lever are arranged coupling elements which comprise a locking pin 13. Through the locking pin 13 which protrudes beyond the outer sides of the inner lever and is arranged for longitudinal displacement in an oblong hole, the inner lever can be coupled to the outer levers 1a, 1b. For this purpose, each outer lever 1a, 1b comprises on the underside of its support-side end region, a support 14 that extends crosswise to the longitudinal lever axis 2 over the width of the lever while being matched to the locking pin 13.
On both sides of the support-side end region of the inner lever are arranged cross-axle stubs protruding in cross-axle direction. On each cross-axle stub is arranged with its coil assembly 15, a torsion leg spring forming a resetting spring means as an idle stroke spring. The inner leg of each of the torsion leg springs bears against a stop on the inner lever. The outer leg of each torsion leg spring bears against the underside of the support-side end region of the outer levers 1a, 1b.
On the undersides of the support-side end regions of the outer levers 1a, 1b are arranged parallel, spaced-apart tabs 8, 9 extending symmetrically to the longitudinal lever axis 2. These tabs 8, 9 form respective, pocket-shaped depressions, symmetrical to the longitudinal lever axis 2, for articulation of the torsion leg springs arranged on the inner lever. The end section of the outer leg of the respective torsion leg spring engages positively into these depressions and bears at the same time against the underside of the outer levers 1a, 1b on support surfaces 17 configured symmetrically to the longitudinal lever axis 2 while bearing further against opposing inner longitudinal sides 18 of the tabs 8, 9 in cross-axle direction. The support surfaces 17 on the undersides of the tabs 8, 9 are configured in the form of an involute. The slightly upwards curved end section of the outer leg of the torsion leg spring can roll within the depression on these support surfaces 17 with low friction during a relative pivoting of the inner lever and outer levers 1a, 1b. The depression extends up to the support 14 for the locking pin 13 arranged on the inner lever, said depression being configured on the support-side end of the outer levers 1a, 1b on their undersides crosswise to the longitudinal lever axis 2 over the width of the lever.
The outer lever 1a, 1b comprises in the region of the cam-contacting surface on both sides of its upper side, a lateral overhang 10 configured on its longitudinal sides. Approximately at the center of its longitudinal sides between the longitudinal axial ends of the cam-contacting surface, the overhang 10 merges into lug-shaped contact sections 7 extending in direction of the underside for a frontal contact of the pin of the cam roller. The cam-contacting surface and the overhang 10, as also the contact sections 7 on the longitudinal sides, are configured perfectly symmetrically to the longitudinal lever axis 2. At the valve-side end region, the spaced-apart parallel tabs 3, 4 comprising the through-openings 5, 6 form a reception for the cross-axle for connection to the inner lever, said reception being configured perfectly symmetrically to the longitudinal lever axis 2. In the intermediate space formed between the tabs 3, 4, the outer lever 1a, 1b can be fixed in axial direction in a simple manner on the cross-axle 12. Between the tabs 8, 9 arranged parallel and spaced-apart on the support-side end region is formed on the underside, a pocket-shaped depression comprising a support surface 17 configured symmetrically to the longitudinal lever axis 2 and serving for the support of the outer legs of the torsion leg springs which are arranged on the inner lever. At the same time, the tabs 8, 9 enable a fixing of the outer legs of the torsion leg springs in cross-axle direction on opposing inner longitudinal sides 18. This leads to the realization of a perfectly symmetrical articulation of the torsion leg springs.
At the support-side end, the support surface 17 merges into the support 14 for the locking pin 13, which support 14 is arranged on the underside and configured symmetrically to the longitudinal lever axis 2 over the width of the lever.
1
a Outer lever
1
b Outer lever
2 Longitudinal lever axis
3 Tab
4 Tab
5 Through-opening
6 Through-opening
7 Contact section
8 Tab
9 Tab
10 Overhang
11 Valve support
12 Cross-axle
13 Locking pin
14 Support
15 Coil assembly
16 Circlip
17 Support surface
18 Longitudinal side
Number | Date | Country | Kind |
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102010010733 | Mar 2010 | DE | national |
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Number | Date | Country | |
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20110220050 A1 | Sep 2011 | US |