The present invention relates to a hole punching apparatus, and more particularly to a hole punch that automatically punches two or three holes in response to a user's selection.
Standard letter sized and legal sized papers used in businesses and homes throughout the world are often punched with two or three holes at predetermined locations along their edges in order to be placed into binders, folders, and other paper storage mediums having holes at locations corresponding to the holes of the papers. Conventionally, three holes may be punched along the longer edge of letter sized paper or two holes may be punched along the shorter edge of letter or legal sized paper.
Many hole-punching devices in use today are manual devices that can punch one or a plurality of holes through a single sheet or a sheaf of papers using a force that a user exerts on a lever, which in turn causes punch rods to pierce the paper at predetermined locations. To accommodate for differences in the desired number of holes, these manual devices require manual reconfiguration of the punches by a user, such as by unlocking the punches, then sliding the punches along a rail, and finally relocking the punches.
Some hole-punching devices incorporate an electric motor that may be activated by a selector switch. In such devices, the electric motor typically drives a rotational motion to a driveshaft and cams located therealong that interface with a cam surface on the punch rods, i.e., cam followers, thus providing leverage to the punch rods to pierce paper inserted into a guide of the punch.
Some more advanced electric hole-punching devices have also included switching mechanisms for punching different numbers of holes through the use of a selector. Such devices are described in U.S. Pat. No. 6,065,379 to Shinno et al. and U.S. Pat. No. 6,983,877 to Ko et al., the entire disclosures of which are hereby incorporated by reference herein. In these punching devices, the switching mechanisms typically include cams that are shifted from one position to another to change between a mode for punching two holes and a mode for punching three holes into paper inserted into these punching devices.
There exists a need, however, for providing simple switching between modes for punching different numbers of holes in sheets of paper.
In one aspect of the invention, an apparatus for punching holes may include a base movable from a first position to a second position. The apparatus may further include first and second punch assemblies attached to the base so as to move together with the base. Each of the first and second punch assemblies may include a punch movable relative to the base and having an end. The respective punches may be parallel. The apparatus may further include first and second cams fixed to a rotatable shaft. Each of the first and second cams may have an engagement portion for engagement with the ends of the respective first and second punches at a predetermined rotation position of the rotatable shaft. When the base is in the first position, rotation of the rotatable shaft to the predetermined rotation position may cause movement of only one punch of the first and second punch assemblies relative to the base. When the base is in the second position, rotation of the rotatable shaft to the predetermined rotation position may cause movement of only the other punch of the first and second punch assemblies.
In another aspect of the invention, an apparatus for punching holes may include a base movable from a first position to a second position. The apparatus may further include a punch attached to the base so as to move together with the base. The punch may be further movable relative to the base and have an end. The punch may further include first and second cams fixed to a rotatable shaft. Each of the first and second cams may have an engagement portion for engagement with the end of the punch at a predetermined rotation position of the rotatable shaft. When the base is in the first position, rotation of the rotatable shaft to the predetermined rotation position may cause the engagement portion of only one cam of the first and second cams to engage with the end of the punch so as to move the punch relative to the base. When the base is in the second position, rotation of the rotatable shaft to the predetermined rotation position may cause the engagement portion of only the other of the first and second cams to engage with the end of the punch so as to move the punch relative to the base.
These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims and accompanying drawings where:
Referring to
The upper cover 110 may include a slot 111 for receiving a sheaf of paper. The upper cover 110 may further include designation markings 112-115 that may be used to identify a location where holes may be punched into a sheaf of paper inserted into the hole punch 100. A guide 120 may extend, by way of a snap-fit or other known means of attachment, from the upper cover 110 at a location adjacent to and along the slot 111. The flat or planar portion of sheets of paper inserted into the slot 111 may rest against the guide 120 during a punching operation, i.e., an operation that causes holes to be punched in a sheet or a sheaf of paper, performed by the hole punch 100.
The slot 111 may extend in a longitudinal direction along the upper cover 110. The slot 111 may be open on an end 116 of the upper cover 110 to allow a sheaf of paper to be punched to extend beyond the end 116 during the punching operation. The guide 120 may have a first notch 121 at an end of the guide furthest from the end 116 and a second notch 121 along a central portion of the guide 120 in which the first and second notches 121, 122 may form an abutment for edges of sheets of paper inserted into the punch 100. For example, in the arrangement shown in
The upper cover 110 may further include a selector slot 117 that is sized to permit a protrusion 131 of a selector 130 to extend therethrough and to slide therewithin. Labels 118, 119 designating a three-hole punch configuration and a two-hole punch configuration, respectively, of the punch 100 may be placed adjacent the slot 117 on opposite ends of the slot to indicate that the punch can operate in a mode that is accordance with one of these punch configurations.
Still referring to
The motor 150 may have an output shaft 155 having a gear set 156 for meshing with a system of gears 160. In this manner, when powered, the motor 150 may provide a torque to the gear system 160 ultimately driving a main gear 165 coupled by an axle 166 to a shaft 170 having a length and a cross-section, such that the main gear 165, the axle 166, and the shaft 170 rotate in a predetermined direction, i.e., in a clockwise or counterclockwise direction. As shown in the arrangement of
The hole punch 100 further may include four cams 181-184 coupled to and spaced along the shaft 170. As shown in the arrangement of
As illustrated with respect to the punch assembly 192, each of the punch assemblies 191-194 may include a punch rod 210 received within and movable through an axial bore 211 of a punch die 212. Each of the punch assemblies 191-194 may further have a die slot 213 having a width for receiving a predetermined quantity of paper. An end of the die slot 213 may include a seat 214 upon which paper inserted into the die slot 213 rests. The bore 211 may extend through the punch die 212 and a second bore 211A, coaxial to the bore 211, may extend through an end flange portion 209 of the punch die 212 that faces the die slot 213, to permit the punch rod 210 to translate through an entire thickness of the punch die 212 in a direction parallel to the longitudinal axis of the punch rod. Each of the punch dies 212 may include walls forming an enclosure around at least a portion of the punch rod 210 such that a resilient element 215 may be placed between a retainer (not shown) of the punch rod 211 and a wall 216 of the enclosure. In this manner, the resilient element 215 may bias the punch rod 210 in a position in which no portion of the punch rod 210 may be in the die slot 213, a portion of the punch rod extends beyond the punch die 212 towards the shaft 170, and the punch rod is in vertical alignment with the eccentricity of a corresponding one of the cams 181-184. As in the arrangement shown in
Outer punch assemblies 191, 194 may be fixed to a mount 200 on opposite ends of the mount such that the punch dies 212 of the assemblies 191, 194 do not move relative to the mount. The inner punch assemblies 192, 193 may be fixed to a movable plate 220. The plate 220 may be coupled to the shaft 170. For example, as further shown in
Harnesses 231-234 may be provided corresponding to each of the punch assemblies 191-194. Outer harnesses 231, 234 may be fixed to the mount 200. Inner harnesses 232, 233 may be fixed to the plate 220, such as by a fastener, to permit the inner harnesses to move, in conjunction with the movement of the plate, along with the inner punch assemblies 192, 193 in directions parallel to the longitudinal axis of the shaft 170. As in the arrangement shown in
In this regard, at a predetermined angular displacement, the eccentric portion of any of the cams 181-184 may contact the punch rod 210 of the respective punch assembly 191-194 to drive the punch rod linearly as the cam rotates through a maximum radius of the eccentric portion such that the punch rod protrudes into the die slot 213. In a preferred arrangement, the punch rod 210 may protrude completely across the width of the die slot 213 such that a hole is punched within any sheet of paper within the die slot when the punch rod is at maximum extension across the die slot. As any of the cams 181-184 rotates beyond the most eccentric portion, i.e., the portion with the maximum radius from a center of the cam, the restoring force of the resilient element 215 may cause the punch rod 210 to retract from the die slot 213. However, if the resilient element 215 does not cause the punch rod 210 to retract, any of the cams 181-184, as the cam continues its angular rotation, will contact the engagement portion 241 of the corresponding harness 231-234 to force the punch rod 210 to retract from the die slot 213.
Referring now to
Referring again to
Alternatively, as illustrated in
As shown in
With respect to the embodiments described herein, although not intending to be limiting, when using the punch 100, the longitudinal edge of an 8.5 inch by 11 inch sheet of paper may be inserted into the punch 100 with the shorter edge of the sheet rested against the notch 121. In this manner, when the selector protrusion 131 of the selector 130 is positioned adjacent the label 118, three holes may be punched near the longitudinal edge that is inserted into the punch 100 at a distance from the longitudinal edge that is equivalent to the distance from the resting surfaces 214 to the corresponding punch rods 210 of the punch assemblies 191-194. The notch 121 may be positioned relative to the longitudinal slot 111 such that a middle of the three holes formed by the punching operation of the punch 100 is located at a position along an imaginary centerline through the longitudinal edge and the two outer holes are in positions equidistant from this imaginary centerline.
Likewise, the short edge of an 8.5 inch by 11 inch sheet of paper may be inserted into the punch 100 with the longitudinal edge of the sheet rested against the notch 122. In this manner, when the selector protrusion 131 of the selector 130 is positioned adjacent the label 119, two holes may be punched near the short edge inserted into the punch 100 a distance from the short edge equivalent to the distance from the resting surfaces 214 to the corresponding punch rods 210 of the punch assemblies 191-194. The notch 122 may be positioned relative to the longitudinal slot 111 such that the two holes that are punched in this two-hole configuration are in positions equidistant from the imaginary centerline passing through the short edge of the inserted sheet of paper.
In an alternative embodiment, a manually-powered device 300 may have substantially the same features as the punch 100 except that the punch 300 may include a lever 350 in place of the motor. In this manner, the lever 350 may be rotatable about an end thereof attached to a power transmission system 360 such that it drives the transmission system. The transmission system 360 in turn may be connected to a shaft, which may be substantially similar to the shaft 170, such that an angular displacement of the lever causes a corresponding angular displacement of the shaft 370 to cause punching through an interface between cams and punch rods, such as those described previously herein. In some arrangements, the power transmission system 360 may include a gear or set of gears that may be driven by the force of the lever. In further arrangements, the lever may be attached directly to the shaft 370 such that an angular displacement of the lever causes a substantially equal angular displacement of the shaft 370. These arrangements may still provide switching between three-hole and two-hole punch configurations in at least the manner described previously herein.
In another alternative embodiment, a punch may include only one inner punch assembly between two outer punch assemblies. In such a configuration, the inner punch assembly may have substantially the same features as the separate punch assemblies 192, 193 previously described herein, including being adapted to be fixed to a moveable plate, except that a single punch die may hold two punch rods and two resilient elements and may have two axial bores through which the punch rods may translate and a single die slot for receiving sheets of paper.
In yet another alternative embodiment, a punch may again include only one inner punch assembly between two outer punch assemblies. In such a configuration, the inner punch assembly may have substantially the same features as either of the inner punch assemblies 192, 193 including only a single punch rod. In addition, an inner punch assembly in accordance with such an embodiment may be fixed to a moveable plate as in the embodiments previously described herein. In contrast to such embodiments, however, an inner punch assembly in accordance with this embodiment may have a relatively longer key slot to allow a greater distance of travel of the plate relative to the mount for a given spacing between cams used for three-hole and two-hole punch configurations, respectively, that correspond to the inner punch assembly. The greater amount of travel may be necessary when using only one inner punch assembly having only a single punch rod because when switching between three-hole and two-hole punch configurations, the punch rod must move the entire distance between the cams corresponding to the inner punch assembly.
In still another alternative embodiment, a stop may be fixed to the shaft at a position along the shaft such that either of the plate flanges, such as those described previously herein, may contact the stop to provide a positive stop. Such a stop may be a ring around the shaft having a perimeter larger than the bore of the corresponding plate flange that slides over the shaft during axial movement of the plate. A stop in accordance with this embodiment may be used in conjunction with one or both fasteners extending through the key slot, such as the fasteners 261, 262 previously described herein, acting as stops or may be used alone. Moreover, stops fixed to the shaft may be provided on opposite ends of the shaft surrounding inner cams such that the stops fixed to the shaft provide stops in both directions of movement of the plate, i.e., when switching between three-hole and two-hole punch configurations.
In still other alternative embodiments, additional cams or as few as two cams may be coupled to the shaft 170. In such embodiments, additional or fewer punch assemblies corresponding to the additional cams may be provided. The corresponding additional cams and punch assemblies may work in conjunction to punch additional holes. Moreover, in some arrangements in accordance with these embodiments, multiple selectors may be provided in which each of the selectors may be coupled to a separate sliding plate to permit adjustment between a variety of hole punch configurations.
In still further alternative embodiments, a manually-powered device may have substantially the same features as the punch 100 except that the punch may include a lever in place of the motor. In this manner, the lever may be rotatable about an end thereof attached to a gear of a gear system, such as the gear system 160, such that it drives the gear system. In some arrangements, the lever may be attached directly to the shaft such that an angular displacement of the lever causes a substantially equal angular displacement of the shaft to cause punching through an interface between cams and punch rods. Such embodiments may still provide switching between three-hole and two-hole punch configurations in at least the manner described previously herein.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
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Number | Date | Country | |
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20140020541 A1 | Jan 2014 | US |