The present disclosure is generally related to a valve train of an internal combustion (IC) engine, particularly switchable levers that are utilized in the valve train.
Levers are utilized within valve trains of IC engines to facilitate translation of rotary motion of a camshaft to linear motion of an intake or exhaust valve. Switchable levers can include a locking part that can lock or unlock an inner lever to an outer lever to achieve different discrete valve lifts. The locking part can be actuated by hydraulic fluid which can require a series of hydraulic fluid galleries arranged throughout an engine. The locking part can also be actuated by an electric actuator. Use of an electric actuator instead of actuation by hydraulic fluid can offer several advantages including, but not limited to, wider operating temperature range, elimination of hydraulic fluid oil galleries, and faster actuation times. Packaging space within an IC engine can be very limited for switchable lever systems.
A switchable lever arrangement is provided that includes one or more switchable levers and a rotary actuator. The switchable lever includes an outer lever, an inner lever pivotably mounted to the outer lever, and a locking part capable of selectively locking the inner lever to the outer lever. The rotary actuator rotates about a rotational axis to actuate the locking part. The rotary actuator has a first locked position defined by a first effective actuation length of the rotary actuator relative to the rotational axis, and a second unlocked position defined by a second effective actuation length of the rotary actuator relative to the rotational axis, the second effective actuation length different than the first.
In one embodiment, the locking part includes a shuttle pin that is configured to engage the rotary actuator. The shuttle pin can be transverse to the switchable lever, and the rotational axis of the rotary actuator can be non-coaxial with a central axis of the shuttle pin.
The rotary actuator can include one or more fingers that are pivotably mounted to the rotary actuator, with the finger(s) configured to move to the first actuation length and the second actuation length by selective rotation of the rotary actuator. The rotary actuator can be electronically controlled.
In one embodiment, the switchable lever arrangement includes a first switchable lever and a second switchable lever, and the rotary actuator includes a first finger to actuate the first locking part of the first switchable lever, and a second finger to actuate the second locking part of the second switchable lever. A motion of one or both of the first or second fingers can be guided by a motion guide.
A switchable lever arrangement is provided that includes one or more switchable levers. The switchable lever includes an outer lever, an inner lever pivotably mounted to the outer lever, a locking part capable of selectively locking the inner lever to the outer lever, and a rotary actuator. The rotary actuator rotates about a rotational axis to actuate the locking part and continuously increases or decreases in effective actuation length as it moves from a first rotational angle to a second rotational angle. The rotary actuator can engage a portion of the locking part that moves within a first bore arranged transversely to the switchable lever. In one embodiment, the rotational axis is non-coaxial to the central axis of the first bore.
In one embodiment, the locking part can include a shuttle pin that moves within the first bore, and a locking pin that moves within a second bore, with the second bore orthogonal to the first bore.
In one embodiment, the rotary actuator includes one or more fingers that: (i) retract to a first effective actuation length to achieve a first locked position; and, (ii) extend to a second effective actuation length to achieve a second unlocked position. The first locked position can define a first valve lift mode and the second unlocked position can define a second valve lift mode. The first valve lift mode can be a full-valve-lift mode, and the second valve lift mode can be a no-valve-lift mode.
An actuator for a switchable valve train arrangement is provided that includes a rotary platform that is configured to rotate around a rotational axis to actuate a locking part of a switchable valve train component. The rotary platform has a first locked position defined by a first effective actuation length of the rotary platform relative to the rotational axis, and a second unlocked position defined by a second effective actuation length of the rotary platform relative to the rotational axis. The rotary platform can include one or more fingers pivotably mounted to the rotary platform. The finger can include a guide surface adapted to engage a motion guide, and a first end adapted to engage the locking part of the switchable valve train component. The actuator can include a solenoid that rotationally actuates the rotary platform.
A method of actuating a switchable valve train component is provided that includes:
1). Providing: a). a switchable valve train component having a first component, a second component, and a locking part that selectively locks the first component to the second component; and, b). a rotary actuator that rotates about the rotational axis to actuate the locking part.
2). Rotating the rotary actuator to continuously decrease an effective actuation length of the rotary actuator to move the locking part to a first locked position; and,
3). Rotating the rotary actuator to continuously increase an effective actuation length of the rotary actuator to move the locking part to a second unlocked position.
The foregoing Summary as well as the following Detailed Description will be best understood when read in conjunction with the appended drawings. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “inner,” “outer,” “inwardly,” and “outwardly” refer to directions towards and away from the parts referenced in the drawings. A reference to a list of items that are cited as “at least one of a, b, or c” (where a, b, and c represent the items being listed) means any single one of the items a, b, c or combinations thereof. The terminology includes the words specifically noted above, derivatives thereof, and words of similar import.
The rotary actuator 50 is arranged between the first switchable lever 10A and the second switchable lever 10B, having access to a first locking part 30A and a second locking part 30B of the respective first and second switchable levers 10A, 10B. It could also be stated that portions of the first and second locking parts 30A, 30B are exposed to receive an actuation force from outside of the first and second switchable levers 10A, 10B. Other than an orientation of the first locking part 30A and second locking part 30B such that they are accessible by the rotary actuator 50 placed between them, the first switchable lever 10A and the second switchable lever 10B are identical in design, utilizing the same components; however, different switchable lever designs are possible within the switchable valve train system 100. A functional description now follows for the first switchable lever 10A, which can also be applied to the second switchable lever 10B.
The first switchable lever 10A includes an outer lever 20 and an inner lever 12. The inner lever 12 is pivotably mounted to the outer lever 20 by a pivot axle 48. The first locking part 30A can selectively lock the inner lever 12 to the outer lever 20. The inner lever 12 includes a locking end 14 with a locking surface 15 and a hinge end 16 that receives the pivot axle 48. A roller follower 13 is located between the locking end 14 and the hinge end 16, which interfaces with the first camshaft lobe 92A to translate rotary motion of the first camshaft lobe 92A to linear motion of the first engine valve 96A when the inner lever 12 is locked to the outer lever 20. The roller follower 13 could also be replaced by an optional slider interface. The outer lever 20 includes a valve end 22 with a valve interface 23, and a pivot end 24 that houses the first locking part 30A.
The first switchable lever 10A utilizes lost motion springs 18 that have a first end connected to the inner lever 12 and a second end connected to the inner lever. The lost motion springs 18 primarily function when the inner lever 12 is unlocked from the outer lever 20. During this unlocked state, the lost motion springs 18 provide a force that can: 1). act upon the inner lever 12 to provide a controlled motion of the inner lever 12 to prevent separation with the first camshaft lobe 92A at a maximum unlocked mode speed, and 2). act upon the outer lever 20 to prevent a pump-up or extended length condition of the first pivot element 94A, which could hinder the switching function of the first switchable lever 10A.
The first locking part 30A includes a shuttle pin 32, a first return spring 36A, a retaining cap 38, and a locking pin 40. Several other forms of the first locking part 30A are possible that include additional components or a reduced number of components. The shuttle pin 32 moves within a first bore 26 that is arranged at the pivot end 24 of the outer lever 20. The first bore 26, and, thus, the shuttle pin 32 are arranged transverse to the switchable lever 10A. The term “transverse” is meant to describe a path or direction that runs across the switchable lever; stated otherwise, a first axis AX1 of the first bore 26 is parallel to a third axis AX3 of the pivot axle 48 (see
The locking pin 40 moves within a second bore 28 that is orthogonal to the first bore 26, meaning that a second axis AX2 of the second bore 28 can be perpendicular to the first axis AX1 without being coplanar. The locking pin 40 moves within the second bore 28 when the shuttle pin 32 moves within the first bore 26 via actuation by the rotary actuator 50. Stated otherwise, movement of the shuttle pin 32, caused by the rotary actuator 50, along the first axis AX1 that is transverse to the first switchable lever 10A, induces movement of the locking pin 40 along the second axis AX2 that is orthogonal to the first axis AX1. Translation of shuttle pin movement to locking pin movement, which could also be described as translation of transverse movement to longitudinal movement, is accomplished by a cam-and-follower type arrangement, as shown in
With reference to
With reference to
The rotary actuator 50 can have many different forms and configurations. The term “actuator” is used throughout the specification and claims and is intended to define a component, or assembly of components that actuates the first and/or second switchable levers 10A, 10B, or any other switchable valve train component.
The rotary actuator 50 includes a rotary platform 58 that is rotationally actuated about a rotational axis RA by a solenoid 52. The rotational axis RA of the rotary actuator 50 is non-concentric to the first axis AX1 of the first bore 26, and, therefore, also non-concentric to a central axis of the shuttle pin 32 that can be engaged by the rotary actuator 50. Control of the rotary actuator 50 (energizing and timing thereof) can be accomplished by an electronic controller 85 that can communicate electronically with the actuator 50. A connector post 54 can connect the rotary platform 58 to the solenoid 52 via a post aperture 56 arranged in the rotary platform 58. The rotary platform 58 can include a first finger 60A, a second finger 60B and a tension spring 76. The first finger 60A and the second finger 60B are pivotably mounted to the rotary platform 58 at respective first and second pivoting connections 80A, 80B. The first and second pivoting connections 80A, 80B can be facilitated by a pressed-in or staked cylindrical pin, however, any design that suits the function of a pivoting connection is possible.
With specific reference to
Although not shown in the Figures, at least a portion of the first and second fingers 60A, 60B could be resiliently configured to eliminate or reduce any lash or space between the fingers 60A, 60B and the respective first and second locking parts 30A, 30B while in the first locked position. In an example embodiment, the first end 62A of the first finger 60A could be spring-loaded, and the first end 62B of the second finger 60B could be spring-loaded, such that when the fingers 60A, 60B are retracted to achieve the first locked position, each of the respective first ends 62A, 62B remains engaged with the respective first and second locking parts 30A, 30B.
Each of the motion paths of the first and second fingers 60A, 60B is guided by respective first and second motion guides 70A, 70B that can be received by or formed within a cylinder head 90 of an IC engine or any other receiving structure. The tension spring 76 (at least one) is connected to the first and second fingers 60A, 60B to provide a guiding force that induces a sliding connection between the first and second fingers 60A, 60B and their respective first and second motion guides 70A, 70B; more specifically, this sliding connection occurs between a first guide surface 64A of the first finger 60A and a first outer surface 72A of the first motion guide 70A; and, a second guide surface 64B of the second finger 60B and a second outer surface 72B of the second motion guide 70B.
Rotation of the rotary actuator 50 in either first or second rotational directions RD1, RD2 to any rotational angle AN achieves continuously variable effective actuation lengths EL of the rotary actuator. The rotational angle AN is defined as an angle between a horizontal datum line D and a connector line C that connects the centers of the first and second pivoting connections 80A, 80B. Effective actuation lengths EL are defined as a distance from the rotation axis RA of the rotary actuator 50 to an outermost surface of one or both of the first and second fingers 60A, 60B that contacts respective one or both of the first and second locking parts 30A, 30B.
As shown in
With reference to
It is also possible to design the rotary actuator 50 and corresponding first and second levers 10A, 10B such that an increased effective actuation length EL (such as EL2A, EL2B) provides for the first locked position, and a decreased effective actuation length EL (such EL1A, EL1B) provides for the second unlocked position.
From the previously described arrangement and operation of the switchable valve train system 100, the following describes a method of actuating a switchable valve train component. Although the method is presented as a sequence of steps for clarity, no order should be inferred from the sequence unless explicitly stated.
A first step includes providing: a). a switchable valve train component having a first component, a second component, and a locking part that selectively locks the first component to the second component; and, b). a rotary actuator that rotates about the rotational axis to actuate the locking part.
A second step includes rotating the rotary actuator to continuously decrease an effective actuation length of the rotary actuator to move the locking part to a first locked position; and,
A third step includes rotating the rotary actuator to continuously increase an effective actuation length of the rotary actuator to move the locking part to a second unlocked position.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms encompassed by the claims. The words used in the specification are words of description rather than limitation, and it is understood that various changes can be made without departing from the spirit and scope of the disclosure. As previously described, the features of various embodiments can be combined to form further embodiments that may not be explicitly described or illustrated. While various embodiments could have been described as providing advantages or being preferred over other embodiments or prior art implementations with respect to one or more desired characteristics, those of ordinary skill in the art recognize that one or more features or characteristics can be compromised to achieve desired overall system attributes, which depend on the specific application and implementation. These attributes can include, but are not limited to cost, strength, durability, life cycle cost, marketability, appearance, packaging, size, serviceability, weight, manufacturability, ease of assembly, etc. As such, to the extent any embodiments are described as less desirable than other embodiments or prior art implementations with respect to one or more characteristics, these embodiments are not outside the scope of the disclosure and can be desirable for particular applications.
Number | Date | Country | |
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62680112 | Jun 2018 | US |