The invention relates to a switching apparatus for a fluid flow, in particular for conducting a high pressure fluid from a first treatment device to a second treatment device, so that the fluid can be subjected, according to the configuration of features disclosed in the preamble of claim 1, to a chemical and/or physical process step in each treatment device.
DE 600 05 552 T2 discloses a switching device conforming to its genre. In this case, a high pressure fluid can be conducted selectively through a first or a second treatment device, in which the fluid experiences a treatment, such as a filtration operation. For this purpose, the two treatment devices can be connected to each other by means of a first and a second fluid-conducting connection. According to the solution known from the prior art, an outlet valve that is intended for the treated fluid is provided in an approximately centered manner in the first fluid-conducting connection; and an inlet valve that is intended for the untreated fluid is provided in an approximately centered manner in the second fluid-conducting connection. A safety valve is provided on both sides adjacent to the inlet and the outlet valve in the two fluid-conducting connections. The safety valve can supply the treatment devices with the fluid, supplied by means of the inlet valve; and, with respect to the other fluid-conducting connection, the treated fluid can be fed from the treatment devices to the outlet valve. In the known solution, the inlet valve and the outlet valve as well as the two safety valves, which are assigned in pairs to the two treatment devices, are connected together in each instance by means of a shaft that couples the valve pairs. In order to change the switching position of the valve elements disposed in the valves, a switching lever is connected to the respective shaft; and the shafts can be rotated by means of the respective switching lever. The shafts are positively coupled by means of connecting link guides in such a way that the valve pairs can be actuated only in a predefined order of sequence. In the prior art solution, both the coupling shafts and the fluid-conducting connections that are provided for arranging the valves must satisfy high quality requirements with respect to the tolerance during production and assembly, so that the valves that are coupled together in each instance are arranged exactly coaxially to the shaft and can be actuated by an operator with as little obstruction as possible.
Based on the prior art, the object of the present invention is to provide a switching device that is intended for a fluid flow and that is easy to produce and assemble and yet ensures reliable operation, in particular a reliable coupling of the movement of valve pairs.
Such an object is achieved with a switching device having the features specified in claim 1 in its entirety. Owing to the fact that a first pair of switching levers, which are assigned to the first and second distributor valves, and a second pair of switching levers, which are assigned to the third and fourth distributor valves, are arranged in different planes in such a way that the switching levers of the first pair can be actuated by an operator without being impeded by the switching levers of the second pair and vice versa, it is ensured that the switching positions of the valve elements of the distributor valves can be changed in a reliable way by an operator even if a coupling shaft is not provided between the first and the third distributor valve or between the second and the fourth distributor valve, respectively. Due to the fact that the switching levers are arranged in pairs in different planes, it is ensured that the switching levers of the first pair can be actuated without being impeded by the switching levers of the second pair, and vice versa.
In one embodiment, the first and the second pair of switching levers for actuating the respectively assigned pair of distributor valves from a fluid-passing position into a fluid-blocking position and vice versa define a first pivoting range, which is assigned to the first pair of switching levers, and a second pivoting range, which is assigned to the second pair of switching levers. These two pivoting ranges can partially overlap in the projection. Since the first pair of switching levers and the second pair of switching levers are arranged in different planes, each of the two pairs can enter in a collision-free manner into the pivoting range of the respective other pair of switching levers in any actuating position. This arrangement ensures that the switching device can be reliably actuated even in the presence of large pivoting ranges, so that even in the case of spatially expanded switching levers, for which the operator does not have to apply as much force, the collision-free and reliable operability of the switching device is ensured.
In one embodiment, the switching levers of the first pair and the switching levers of the second pair are arranged in such a manner that both switching levers of a pair can be jointly actuated over the entire pivoting range with one hand of an operator. As a result, a simple operability is achieved, in particular, an operability that enables an efficient and speedy actuation by the operator despite the use of two switching levers for an assigned pair of distributor valves. The result of a joint actuation with one hand is a positive coupling of the movement of the valve elements of a pair of distributor valves, so that separate means, such as shafts, are not necessary to achieve a coupling.
One embodiment provides that the switching levers to be actuated by the operator are designed ergonomically in their grip region. Rounded-off shapes of the free ends of the switching levers lend themselves especially well for this purpose. In order to facilitate the joint actuation of the switching levers of a pair, provision can be made such that the switching levers that are to be jointly actuated have a formation that is approximately hemispherical in shape, so that the switching levers of a pair that are to be grasped by one hand are complemented to form a spherical shape in their grip region that can be grasped in an easy and secure way by the hand of the operator.
In one embodiment, the switching levers have in each instance a spacer section that is bent relative to the free ends of the switching levers and that extends more or less in the direction of the axis of rotation of the assigned distributor valve, in order to arrange the switching levers in different planes. Starting from the free end of the switching lever, which can be grasped by an operator as a kind of grip region, a switching lever has initially an oblong section that extends more or less in a plane perpendicular to the axis of rotation of the assigned distributor valve. Then the oblong section merges with the bent spacer section, which has a length that can be selected as a function of the requirements. Attached to the bent spacer section is another section of the switching lever that is designed to be fastened to the assigned distributor valve. This section of the switching lever in turn can be bent, as desired. Due to the fact that the plane in which the pivoting range of a switching lever is arranged in the switching device according to the invention and is defined in essence by the longitudinal dimension of the associated spacer section, it is possible to achieve a cost-effective adaptability of the position of the pivoting range without having to resort to the other components of the switching device.
In one embodiment, the spacer sections of the switching levers of a pair have a varying longitudinal extension. In this case, the sum of the two spacer sections can be chosen in such a way that the two switching levers of a pair are adapted to the geometric dimensions of the switching device, in particular to the distance between the assigned distributor valves.
In one embodiment, the switching levers are designed in each instance as two-armed levers, which the operator grasps; and the two arms of the lever are arranged diametrically opposite each other in relation to the axis of rotation of the assigned distributor valve. Designing the switching levers as two-armed levers allows the switching levers to be actuated from two sides of the switching device; and in particular, when the two-armed lever is designed symmetrically, the lever is in equilibrium relative to its central point of rotation, a state that makes it easier to mount the lever on the assigned distributor valve and that allows the lever to be actuated with negligible impedance.
In one embodiment of the switching device according to the invention, the one switching lever of the first pair is designed as an identical part of a switching lever of the second pair; and the other switching lever of the first pair is designed as an identical part of the other switching lever of the second pair. Since this feature makes it possible to reduce the number of different parts, this solution offers not only a cost advantage during the production of the switching device according to the invention, but it also simplifies the assembly process.
In one embodiment of the switching device according to the invention, a fifth valve is arranged between the first and the third distributor valve in the first fluid-conducting connection; and a sixth valve is arranged between the second and the fourth distributor valve in the second fluid-conducting connection. Preferably, the sixth valve for feeding the untreated fluid to the switching device is designed as an inlet valve, whereas the treated fluid can issue again from the switching device by way of the fifth valve, which is designed as an outlet valve.
In one embodiment, the fifth valve and the sixth valve can be actuated by means of a shaft that couples said fifth and sixth valves; and an additional switching lever engages with the shaft. Due to the additional switching lever being arranged in a plane that is different from the planes of the pivoting ranges of the first pair of switching levers and the second pair of switching levers, the pivoting range of this additional switching lever can enter in a collision-free manner into the pivoting range of the first pair of switching levers and the second pair of switching levers. At the same time, the coupling shaft ensures that the fifth valve and the sixth valve are automatically actuated together.
For this purpose, one embodiment provides that the pivoting range of the additional switching lever is arranged between the two planes of the pivoting ranges of the first and the second pair of switching levers.
In one embodiment of the switching device according to the invention, the pivoting range of the additional switching lever is arranged in such a plane that is adjacent only to the respective plane of the pivoting range of the first or the second pair of switching levers.
In one embodiment of the switching device according to the invention, the additional switching lever for jointly actuating the fifth and the sixth valve is designed as a rod and at least partially penetrates, guided in a receptacle, the shaft transversely to the longitudinal extension of said shaft, so that the additional switching lever can be moved into the opposite operating positions. In one embodiment, the receptacle is designed in its cross section to correspond to the cross section of the shaft that is designed as a rod. In particular, in the case of a shaft having a circular cross section, a corresponding passage borehole transversely to the longitudinal extension of the shaft is provided as the receptacle in this shaft.
In one embodiment of the switching device according to the invention, from the process side of the switching device, the inflow of fluid can be controlled by means of the sixth valve in the second fluid-conducting connection; and the switching levers of the first, second, third, and fourth distributor valve as well as the additional switching lever of the fifth and sixth valve can be actuated by an operator from the operator side of the switching device that is located opposite the process side. The lines that are provided on the process side for supplying the untreated fluid or for discharging the treated fluid do not impede an operator from actuating the switching levers.
It is self-evident that the switching device according to the invention can also be designed in such a way that the first, second, third, and fourth switching levers as well as the additional switching lever can be accessed by an operator from the process side, especially if on the process side of the switching device the lines for supplying the untreated fluid or for discharging the treated fluid are arranged in such a suitable way that the operator is not impeded.
A switching device for switching a fluid flow between two treatment devices and their function are explained in detail below by means of exemplary embodiments. Referring to the drawings:
The treatment devices 3, 4 can be connected to each other in a fluid-conducting manner by means of a first fluid-conducting connection 5 and a second fluid-conducting connection 6 or can be separated again from each other. The fluid-conducting connections 5, 6 are arranged between the respective pressure-tight housings 26, 27 of the first treatment device 3 and the second treatment device 4 as pressure-tight pipelines with bolted flanges. The first fluid-conducting connection 5 serves to discharge filtered fluid 2, whereas the second fluid-conducting connection 6 is provided to feed unfiltered fluid 2 into the one or the other treatment device 3, 4.
The discharge of filtered fluid is performed by means of a valve 21, which is arranged in a centered manner in the first fluid-conducting connection 5. Similarly, the valve 22 is arranged in a more or less centered manner in the second fluid-conducting connection 6. In particular, the two valves 21, 22 may be found in a valve block 28, 29, each of which comprises two laterally adjacent distributor valves. In the first fluid-conducting connection 5, both sides of the valve 21 have a first distributor valve 7 and a third distributor valve 13, both of which are arranged in the valve block 28. In the second fluid-conducting connection 6, both sides of the valve 22 have a second and a fourth distributor valve 8, 14, both of which are arranged in the additional valve block 29. The distributor valves 7, 13 and 8, 14 are provided with valve elements 9, 10, 39, 40, which are designed as spherical segments. These valve elements have passage openings 19, 20, 41, 42 that are designed in each instance in the shape of a T (cf.
The first and the second distributor valve 7, 8 are adjacent to the first treatment device 3 and are assigned to it in the sense that they can block or open the respective fluid-conducting connections 5, 6 to the first treatment device 3. The third and the fourth distributor valve 13, 14 are assigned to the second treatment device 4 in the same operating mode. When the distributor valves 7 and 8, assigned to the treatment device 3, or the distributor valves 13 and 14, assigned to the treatment device 4, are in the blocked state, the treatment devices 3 or 4 can be emptied or used for process steps other than the passage of fluid, such as for repair and maintenance work, for changing the process management elements, such as the filters and the like.
In addition to the discharging function of fluid or cleaning agents or the like processing substances, the fifth valve 21 also has the task, together with an integrated needle valve 36, of balancing the pressure in preparation for the switchover from one treatment device to the other treatment device in the fluid-conducting connections 5, 6. As an alternative or in addition, such a needle valve can also be provided at the sixth valve 22. The valve elements 23, 24 of the fifth and sixth valve 21, 22 have L-shaped passage openings 25, which can control a switchover of the supply or discharge fluid flow from the first treatment device 3 and the second treatment device 4, respectively.
Furthermore, it is especially clear from
The pair of switching levers that consists of the switching lever 11, assigned to the first distributor valve 7, and the switching lever 12, assigned to the second distributor valve 8, is arranged in a plane that is oriented perpendicular to a rotational axis 43 of the distributor valves 7, 8; and this plane is different from the plane of the arrangement of the pair of switching levers 15, 16 that is oriented perpendicular to the rotational axis 44. In particular, it is clear from
The fifth and sixth valve 21, 22, or more specifically their valve elements 23, 24, are positively coupled by means of a shaft 30 and can only be jointly rotated. For this purpose, the shaft 30 has an additional, manually actuatable switching lever 31, which is depicted as projecting over the same side of the switching device 1 as the other switching levers 11, 12, 15, 16, so that the entire switching device 1 can be operated by an operator from one side of the switching device 1.
The switching lever 16 shall be explained in detail as one example. Starting from the attachment of the switching lever 16 at the distributor valve 14, the two symmetrically arranged spacer sections 37 extend substantially in the direction of the rotational axis 44 of the distributor valve 14 and, hence, form, as a leg together with the attachment section (not specified in detail) of the switching lever 16 at the distributor valve 14, a U-shaped structure. In this case, the attachment section is designed as a yoke that connects the legs. The two arms of the switching lever 16 that extend as far as their ends 17 are bent symmetrically at the level of the plane provided for the pivoting range of the switching lever 16. The switching lever 15 of the third distributor valve 13 is designed in an analogous manner relative to the rotational axis 44 of the distributor valve 13. In this case, when seen in the direction of
As the highly simplified top views according to the drawings from
Furthermore,
In the operating position according to
In
Number | Date | Country | Kind |
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10 2010 025 153.4 | Jun 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/002852 | 6/10/2011 | WO | 00 | 11/29/2012 |