The present disclosure generally relates to a switching apparatus, and more particularly to a switching apparatus having an actuator assembly including a mechanical advantage device reducing a force required to move the actuator.
Electrical switches are often used to act as a main disconnect for commercial and industrial applications. The switch has to make and break the current at the contacts safely to ensure electrical connection and disconnection of the circuit. Because the switches are to make and break on load, an operating mechanism is incorporated before the contacts so as to first store the energy inside the mechanism by means of a spring-linkage system, and to then let the mechanism release the stored energy to the contacts to make or break the current at some pre-determined velocity.
Traditionally, an external handle is connected to the mechanism shaft and the energy to the mechanism is supplied manually by human effort. Due to the requirements of higher energy needed to operate the mechanism, the typical handle force required to activate the switch exceeds 40 pounds of force (lbf), which is generally considered the maximum force a human can comfortably exert. Typically, the handle force requirement is at or around 90 lbf. The present disclosure seeks to employ a mechanism to lower the input force requirement.
One aspect of the present disclosure is a high current switching device comprising an electrical switching assembly, an input shaft operatively connected to the electrical switching assembly, and an actuator assembly attached to the input shaft and configured to move the input shaft to operate the electrical switching assembly, the actuator assembly comprising a mechanical advantage device operatively attached to the input shaft and an actuator coupled to the mechanical advantage device, such that movement of the actuator causes movement of the input shaft to operate the electrical switching assembly, wherein the mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator.
Another aspect of the present disclosure is directed to a high current switching device comprising an electrical switching assembly, an input shaft operatively connected to the electrical switching assembly, and an actuator assembly attached to the input shaft and configured to move the input shaft to operate the electrical switching assembly, the actuator assembly comprising a ratchet assembly operatively attached to the input shaft and an actuator coupled to the ratchet assembly, such that movement of the actuator causes movement of the input shaft to operate the electrical switching assembly, wherein the ratchet assembly is configured to allow motion of the actuator in a first direction to move the input shaft in the first direction while preventing motion of the input shaft in a second direction opposite the first direction when the actuator is moved in the second direction.
A further aspect of the present disclosure is a mechanical advantage assembly configured to couple an actuator to a switching device, the mechanical advantage device assembly comprising a mechanical advantage device configured to be operatively coupled to the input shaft and a hub configured to secure the mechanical advantage device to the input shaft, wherein the mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring to
This particular example of a switch assembly shown in the illustrated embodiment is known as a bolted pressure switch assembly. The switch assembly includes three sets of electrical contacts 32. Each set includes an upper stationary contact 34, a movable contact (not shown), and an intermediate stationary contact 38. Lower stationary contacts (not shown) can also be included. The movable contacts are supported to pivot from open positions to closed positions in electrical contact with both the upper and intermediate stationary contacts 34, 38. This shifts the switch assembly 12 from the open position to the closed position. Fuses (not shown) would be installed to complete electrical current paths from the intermediate stationary contacts 38 to corresponding lower stationary contacts.
An actuator linkage 22 is mounted to and disposed in the apparatus 10 and operatively connects the actuator assembly 16 to the switch assembly 12. The actuator linkage 22 includes an actuator shaft (input shaft) 42 and a pair of springs 46. The shaft 42 is supported for rotation about an axis al by the actuator assembly 16. Operation of actuator assembly 16 to rotate the shaft 42 stores and releases energy in the springs 46. In particular, the shaft 42 is manually rotated by use of a handle 18 from a first position to a second position. When the shaft 42 is rotating toward the second position, the actuator motion first compresses one of the springs 46. Once the spring 46 is compressed, the compressed spring 46 is placed into a stressed position. This operation charges the opening spring 46. Next, the shaft 42 is rotated back to its first position by operation of the actuator 16, while keeping the compressed spring latched. During this process, the other of the two springs 46 is compressed to a stressed position (not a compressed position). The other spring 46 is released to snap back from the compressed position, which drives the device to shift the switch assembly 12 from the open to the closed position under the bias of the released spring. Therefore, this motion charges the closing spring 46 and closes the switch. The actuator assembly 16 can also include a release button 50 for releasing the second latch spring 46, thereby shifting the switch assembly 12 back to the open position. In various embodiments, the switch assembly 12 can include open and closed indicia 48 to indicate to a user which position the switch assembly is in.
Referring to
In typical switching devices having increased force input requirements, the handle is only turned about 90° from its starting position in order to provide ease of use. However, in various embodiments, by reducing the force input requirement as a result of the addition of the mechanical advantage device 44, the handle 18 may require more than 90° of rotation, for example, more than 180°, more than 270°, more than 360°, or more than 450° of rotation to sufficiently operate the apparatus 10 to complete the opening and closing of the switch. In some embodiments, the actuator assembly 16 includes a ratchet assembly 60. The ratchet assembly 60 is particularly useful in situations where the user wants to or needs to limit handle rotation, such as to about 90° of rotation, while the force multiplier 44 requires more than 90° of rotation. In this way and as will be explained in greater detail below, with the ratchet assembly 60, the handle 18 can be rotated to the maximum desired rotational degree for rotating the input shaft 42 during operation of the apparatus 10 to open and close the switching assembly 12.
Referring in particular to
Referring to
As mentioned above, the selector assembly 82 comprises at least one selector (pin) 84. The illustrated embodiment contains two selectors 84 located on either side of the sleeve 80. In embodiments comprising a selector plate, the selector plate 90 defines pin openings 98 to allow passage of the shaft of the pin 84. The other end of the pin 84 mates with a pin tab 102. The illustrated embodiment contains two pin tabs 102 located on either side of the sleeve 80. The pin tabs 102 are indirectly coupled to at least one of the pawls 86. In the illustrated embodiment, each pin tab 102 is coupled to two pawls 86. Each of the pin tabs 102 contain at least one fastener opening 104 through which a fastener is placed to mate with tab fastener openings 106 defined in the back mounting portion 86. The selectors 84 are also inserted through respective slots 108 (only one is shown) in the front cover 58 sized and shaped to receive the shaft of the pin 84. A split washer 110 is placed between the end of the pin 84 and the front cover 58 to keep the pin from withdrawing. The selector plate 90 also defines a plurality of fastener openings 114 to movably attach the selector plate 90 to the ratchet ring 62.
At least one pawl 86 is coupled to each stop 88. In the illustrated embodiment, two pawls 86 are coupled to each of the two stops 88, each extending from opposite sides of the stop 88 toward the ratchet ring 62. The ratchet assembly 60 also includes a plurality of springs 118, wherein one end of the spring 118 is coupled to a protruding arm 100 attached to a pin tab 102, and an opposite end of the spring engages one of the pawls 86. In the illustrated embodiment, each pin tab 102 attaches a pair of arms 100, each arm having a spring 118 mounted thereon. When deployed, one of the two pawls 86 in a pair of pawls engages the ratchet teeth 70 to permit motion of the internal gear 84 in an operational direction during rotation of the input shaft 42 by the actuator 18, and prohibit movement of the internal gear in a non-operational direction during rotation of the actuator 18 in an opposite direction as is customarily known in the mechanics of a ratchet. The springs 118 provide a biasing force configured to urge the pawls 86 into engagement with the ratchet teeth 70 allowing the pawls and ratchet ring 62 to interact to perform the ratchet function in a first direction.
In the illustrated embodiment, two of the pawls 86 are configured for operative engagement with the ratchet ring 62 at any given time. As shown, the top left and bottom right pawls 86 are engaged with the teeth 70 on the ratchet ring 62, and the top right and bottom left pawls are disengaged from the ratchet ring. The pins 82 function to operatively engage the top right pawl 86 and bottom left pawl to disengage the pawls from the ratchet ring 62. Movement of the selector plate 90, to which the pins 84 are connected, from the illustrated (first) position to a second position causes the pins to operatively engage the top left and bottom right pawls 86 and to disengage the top left and bottom right pawls from the ratchet ring 62. The pins 84 thus remove the spring force exerted on the operatively engaged pawls 86 to disengage those pawls from the ratchet ring 62. It will be understood that when only two pawls 86 are used, one of the two pins 84 will operatively engage one of the pawls to disengage the operatively engaged pawl from the ratchet ring 62 and the other pawl will be free to engage the ratchet ring to perform the necessary ratchet function. Movement of the selector plate 90 will disengage the operatively engaged pin 84 and will operatively engage the other pin with the previously disengaged pawl 86 to configure the ratchet assembly 60 to impart the ratchet function in the opposite direction.
In operation, a user may operate the actuator assembly 16 by cranking (i.e., rotating) the actuator 18 under the influence of the mechanical advantage device 44 to close the switch assembly 12. In particular, with the selector plate 90 is in a first position, the actuator 18 is operated like a handle of a wrench causing rotation of the input shaft 42. The rotation of the actuator 18 is made significantly easier through the mechanical advantage provided by the torque multiplier 44. As previously explained, the ratchet assembly 60 ensures that rotation of the input shaft 42 is only imparted in one direction by crank (i.e., back and forth) rotation of the actuator 18. The initial cranking of the actuator 18 completes the first step of closing the switch assembly 12 by charging the opening spring 26. Then, the user rotates the selector plate 90 to a second position, which changes the pawls 86 that are engaged with the ratchet ring 62, and thus allows a change in direction of rotation of the input shaft 42. The user can then crank the actuator 18 causing operative motion of the input shaft 42 in the opposite direction. This second crank motion is similarly aided by the mechanical advantage device 44. Completion of the second crank motion functions to charge the closing spring 46 and close the switch. As a result, the apparatus 10 can be more easily operated to perform the switch opening and closing function.
The actuator 18 itself can have an internal gear (ratchet) similar to those known in the art. The actuator 18 can also include a lever 20 (
The present disclosure also relates to a mechanical advantage assembly configured to couple an actuator 18 to a switching device 12. In general, the assembly can comprise the mechanical advantage device 44 described above configured to be operatively coupled to the input shaft 42. The assembly further comprises the hub 52 described above.
In various embodiments, such as that illustrated in
When the assembly is actuated, the pins 84 move up in their respective slots 108, causing the link plate pin 180 to move up in its respective slot 182. This movement causes the end of the second actuator plate 176a to push upward on the bottom pawl 86 thereby disengaging the bottom pawl 86. In order to restore the biasing member 172 to a neutral position, the top pawl 86 moves upward and engages the ratchet ring 62. After 90 degrees of actuation, the pins 84, 180 move downward in their respective slots 108, 182, thereby causing the bottom pawl 86 to engage the ratchet ring 62 and the top pawl 86 to become disengaged. Thus, the actuation of the actuator 18 alone is configured to automatically change the direction of rotation of the input shaft 42 without having to separately engage a selector plate. Rather, the user needs only to flip the handle lever 20 to configure the actuator assembly 16 for charging the closing spring 46 and close the switch.
In another embodiment, such as that illustrated in
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the products without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.