This application claims priority under 35 U.S.C. §119(a) on Japanese Patent Application No. 2008-244797 filed on Sep. 24, 2008, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a PWM (pulse width modulation) switching power supply, and more particularly relates to a switching control circuit of the PWM switching power supply.
Switching power supplies have been widely used for power converters, such as AC-DC converters, DC-DC converters and the like, for converting input power into direct current power. In general, a switching power supply performs PWM control of a switching element to repeat a supply of a primary current to a transformer and a halt of the supply, thereby converting input power to desired direct current power.
As described above, in a switching power supply, a switching element repeats switching ON/OFF without interruption. Thus, an output voltage of the switching power supply is not immediately increased when an input voltage is low at a time of start-up or the like, and is reduced when an output load is increased. Therefore, it is desired that, when an input voltage is low, the switching element is continuously ON controlled so that a power supply capacity is improved. However, when the switching element is being ON controlled for a long time, a current continuously flows through the switching element for a long time and a breakdown of the element might be caused. To cope with this, a maximum ON time of the switching element is prolonged, in order to improve the power supply capacity when the input voltage is low while protecting the switching element (see, for example, Patent Document 1).
Also, since a switching frequency of the switching element is relatively high, the switching power supply radiates switching noise. Since the switching noise causes malfunction of peripheral electronic devices, it is desired to suppress the switching noise as much as possible. To solve this EMI (electromagnetic interference) problem, peaks of the switching noise are suppressed by causing a PWM basic frequency to fluctuate to spread the spectrum of the switching noise (see, for example, Patent Document 2).
In FIG. 5, FIG. 6, the paragraphs [0037] through [0049] of Patent Document 1, it is descried that the frequency of an oscillator is variable with respect to a first power supply input voltage condition. Therefore, in the switching power supply disclosed in Patent Document 1, measures for switching noise suppression over a frequency band might have to be taken. However, such measures for switching noise suppression cause increase in cost of the switching power supply. Specifically, the switching frequency of the switching power supply disclosed in Patent Document 1 is a variable switching frequency based on a pulse width modulation scheme. Therefore, a noise filter configured to include more components, compared to a pulse width modulation scheme of a fixed frequency, in consideration of frequency band might have to be provided at an input/output line of the switching power supply.
In view of the above-described problem, an example switching control circuit may improve a power supply capacity when an input voltage is low while restricting a switching frequency of a switching power supply to a narrow band.
The detailed description describes a switching control circuit for performing PWM control of a switching element which controls supply of a primary current to a transformer in a switching power supply for converting input power to direct current power, the switching control circuit including: a basic signal generator circuit for generating a PWM basic signal regardless of a control state of the switching element; a timer circuit for measuring an elapsed, predetermined longer time than one cycle of the PWM basic signal since a start of ON control of the switching element; and a control circuit for ON controlling the switching element when receiving the PWM basic signal, and OFF controlling the switching element when receiving either one of a first OFF signal based on output feedback of the switching power supply and a second OFF signal based on completion of time measuring by the timer circuit. Also, the detailed description describes a switching power supply for converting input power to direct current power, the switching power supply including: a transformer; a switching element, connected to a primary winding of the transformer, for controlling supply of a primary current to the transformer; a rectifier element, connected to a secondary winding of the transformer, for rectifying a secondary current of the transformer; a smoothing element for smoothing a current rectified by the rectifier element to generate a direct current voltage; a basic signal generator circuit for generating a PWM basic signal regardless of a control state of the switching element; a timer circuit for measuring an elapsed, predetermined longer time than one cycle of the PWM basic signal since a start of ON control of the switching element; and a control circuit for ON controlling the switching element when receiving the PWM basic signal, and OFF controlling the switching element when receiving either one of a first OFF signal based on output feedback of the switching power supply and a second OFF signal based on completion of time measuring by the timer circuit.
With the above-described configuration, a power supply capacity when an input voltage is low can be improved by continuously ON controlling the switching element for a longer time period than one cycle of the PWM basic signal. Furthermore, the basic signal generator circuit generates the PWM basic signal regardless of a control state of the switching element, so that a switching frequency of the switching element is a positive integer multiple of one cycle of the PWM basic signal. Accordingly, peaks of switching noise can be restricted to a PWM basic frequency and harmonic components thereof. Therefore, switching noise suppression can be achieved in a simple manner.
The switching control circuit preferably includes a mask circuit for masking, when receiving the first OFF signal, the PWM basic signal to be input to the control circuit for a certain period. Thus, a time period in which the switching element is non-conductive can be ensured, so that a current flowing through the switching element can be completely blocked.
Specifically, the timer circuit includes: a constant current source; a capacitor having one end grounded; a first switch, connected between an output end of the constant current source and the other end of the capacitor, for switching between a conductive state and a non-conductive state so that the first switch is in the conductive state while the switching element is ON controlled, and is in the non-conductive state while the switching element is OFF controlled; a second switch, connected in parallel to the capacitor, for switching between a conductive state and a non-conductive state so that the second switch is in the non-conductive state while the switching element is ON controlled, and is in the conductive state while the switching element is OFF controlled; and a comparator for comparing a charge voltage of the capacitor to a reference voltage. Alternatively, the timer circuit includes: a clock signal generator circuit for generating a clock signal having a higher frequency than that of the PWM basic signal; and a clock counter for counting edges of the clock signal for a predetermined number of times since a start of ON control of the switching element.
The basic signal generator circuit preferably causes a frequency of the PWM basic signal to fluctuate according to a fluctuating signal input to the basic signal generator circuit. Thus, since the PWM basic frequency continuously varies according to the fluctuating signal, a spectrum of switching noise is spread and peaks of switching noise are suppressed.
Specifically, the switching control circuit includes: a triangular wave generator circuit for generating a triangular wave signal; and a fluctuation generator circuit for generating the fluctuating signal, based on the triangular wave signal. Alternatively, the switching control circuit includes: a counter for performing a count operation; and a fluctuation generator circuit, including a plurality of constant current sources, for changing a number of parallel connections among the plurality of constant current sources according to an output value of the counter and outputting, as the fluctuating signal, a sum current flowing therethrough.
Moreover, specifically, the switching control circuit includes: an amplifier circuit for amplifying any one of an input ripple and an output ripple of the switching power supply, and an output ripple of an auxiliary winding of the transformer; and a fluctuation generator circuit for generating the fluctuating signal, based on an output of the amplifier circuit. Alternatively, the switching control circuit includes: a feedback circuit for receiving either one of a detection of an output of the switching power supply and a detection of an output of an auxiliary winding of the transformer to generate a feedback signal based on which the first OFF signal is generated; and a fluctuation generator circuit for generating the fluctuating signal, based on either one of an output ripple of the switching power supply and an output ripple of the auxiliary winding which are amplified by the feedback circuit. As another option, the switching control circuit includes: a feedback circuit for receiving a detection of an input of the switching power supply and a detection of an output of the switching power supply (or a detection of an output of an auxiliary winding of the transformer) to generate a feedback signal based on which the first OFF signal is generated; and a fluctuation generator circuit for generating the fluctuating signal, based on an input ripple and an output ripple of the switching power supply (or an output ripple of the auxiliary winding of the transformer) which are synthesized and amplified by the feedback circuit.
Hereinafter, best modes of the present invention will be described with reference to the accompanying drawings.
In the switching control circuit 20, a triangular wave generator circuit 202 generates a triangular wave signal S1.
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Note that the frequency of the fluctuating signal S2 is preferably about 10% of the PWM basic frequency even at highest setting. For example, when the PWM basic frequency is 100 kHz and the frequency of the fluctuating signal S2 is 10 kHz, the PWM basic signal S3 varies between 100 kHz and 110 kHz.
A current detector circuit 205 detects a current flowing through the switching element 201 and outputs a detection signal S4. The current detector circuit 205 may be provided at a source side of the switching element 201.
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Note that if an elapsed time since a start of ON control of the switching element 201 until the timer circuit 209 outputs the OFF signal S8 is set to be too long and thus the switching frequency is reduced to an audible field, noise is caused. Therefore, a time which the timer circuit 209 measures is preferably set so that the switching frequency does not become 20 kHz or less.
As described above, according to this embodiment, the power supply capacity when an input voltage is low can be improved by continuously ON controlling the switching element 201 for a longer time than one cycle of the PWM basic signal S3. Moreover, since the basic signal generator circuit 204 generates the PWM basic signal S3 regardless of the control state of the switching element 201, a switching cycle of the switching element 201 is a positive integer multiple of one cycle of the PWM basic signal S3. Therefore, peaks of the switching noise can be restricted to a PWM basic frequency and harmonic components thereof. Thus, switching noise suppression can be achieved in a simple manner. Furthermore, since the PWM basic frequency continuously varies according to the fluctuating signal S2, a spectrum of switching noise is spread and peaks of switching noise are suppressed.
Note that the alternate current input Vin may be full wave rectified using a diode bridge, instead of the input rectifier diode 11. Also, the frequency of the PWM basic signal S3 may be fixed. In that case, the triangular wave generator circuit 202 and the fluctuation generator circuit 203 are not necessary.
The counter 211 performs a count operation in synchronization with the PWM basic signal S3, and outputs 4-bit signals T1 through T4. The counter 211 may be any one of an up-counter, a down-counter and an up/down-counter. The fluctuation generator circuit 203′ changes the number of parallel connections among four constant current sources 2032 according to an output value of the counter 211, and outputs, as the fluctuating signal S2, a sum current flowing therethrough. In this case, the fluctuating signal S2 can be adjusted in 16 levels by setting the four constant current sources in a power of two ratio. Thus, according to this embodiment, the PWM basic frequency varies in a discrete manner according to the fluctuating signal S2, so that the spectrum of switching noise is spread and peaks of the switching noise are suppressed.
The amplifier circuit 212 amplifies an intermediate voltage of the input smoothing capacitor 12, and outputs the signal S1. That is, the amplifier circuit 212 amplifies an input ripple of the switching power supply. Specifically, the amplifier circuit 212 can be formed of an operational amplifier, a mirror circuit or the like. The fluctuation generator circuit 203 generates the fluctuating signal S2, based on the signal S1. Thus, according to this embodiment, the fluctuating signal S2 is generated using the input ripple of the switching power supply, and thus a triangular wave based on which the fluctuating signal S2 is generated does not have to be artificially generated. Therefore, a circuit size of the switching power supply of this embodiment can be made smaller than that of the first embodiment. Moreover, a fluctuation amount of the fluctuating signal S2 can be adjusted by changing a capacity value of the input smoothing capacitor 12.
The amplifier circuit 212 amplifies the intermediate voltage of the output smoothing capacitor 15, and outputs the signal S1. That is, the amplifier circuit 212 amplifies an output ripple of the switching power supply. Specifically, the amplifier circuit 212 can be formed of an operational amplifier, a mirror circuit or the like. The fluctuation generator circuit 203 generates the fluctuating signal S2, based on the signal S1. Thus, according to this embodiment, the fluctuating signal S2 is generated using the output ripple of the switching power supply, and a triangular wave based on which the fluctuating signal S2 is generated does not have to be artificially generated. Therefore, a circuit size of the switching power supply of this embodiment can be made smaller than that of the first embodiment. Moreover, a fluctuation amount of the fluctuating signal S2 can be adjusted by changing a capacity value of the output smoothing capacitor 15.
When the transformer 13 includes an auxiliary winding, the output voltage detector circuit 16 may be configured to detect an output of the auxiliary winding, instead of the direct current output Vout.
The feedback circuit 206 amplifies an output ripple in the course of generating the feedback signal S5. Therefore, an internal signal of the feedback circuit 206 can be supplied as the signal S1 to the fluctuation generator circuit 203.
When the transformer 13 includes an auxiliary winding, as described above, the output voltage detector circuit 16 may be configured to detect an output of the auxiliary winding, instead of the direct current output Vout.
As described above, according to this embodiment, the fluctuating signal S2 is generated using the input ripple and output ripple of the switching power supply. Specifically, two parameters, i.e., the capacity value of the input smoothing capacitor 12 and the capacity value of the output smoothing capacitor 15 can be used for adjusting the fluctuation amount of the PWM basic frequency, and, therefore, the degree of freedom in power supply design is improved.
Note that, when the transformer 13 includes an auxiliary winding, the output voltage detector circuit 16 may be configured to detect an output of the auxiliary winding, instead of the direct current output Vout.
Number | Date | Country | Kind |
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2008-244797 | Sep 2008 | JP | national |