The present disclosure relates to a switching converter that converts an alternating-current (AC) voltage into a direct-current (DC) voltage.
Patent Literature 1 below discloses a switching converter configured such that an AC power source is connected, via a reactor, to a connecting point between a first diode and a second diode and to a connecting point between a first metal-oxide-semiconductor field-effect transistor (MOSFET) and a second MOSFET. The first diode and the first MOSFET are upper-arm elements connected to the positive side of a smoothing capacitor, and the second diode and the second MOSFET are lower-arm elements connected to the negative side of the smoothing capacitor. The first and second diodes and the first and second MOSFETs are bridge-connected to form a rectifier circuit.
In the technique of Patent Literature 1, the first MOSFET is turned on at timing when current flows through a parasitic diode of the first MOSFET, and the second MOSFET is turned on at timing when current flows through a parasitic diode of the second MOSFET. This technique is called synchronous rectification. Synchronous rectification enables highly efficient control of a DC power-supply device.
In addition, Patent Literature 1 discloses a configuration including a short circuit that is on the input side of a rectifier and is connected in parallel to the rectifier so as to short-circuit the output of the AC power source via the reactor. A short-circuit switching element is connected to the short circuit, and when the short-circuit switching element is turned on, the output of the AC power source is short-circuited by the short circuit. This allows the switching converter to improve the power factor while performing synchronous rectification.
Patent Literature 1: Japanese Patent Application Laid-open No. 2011-151984
However, the technique of Patent Literature 1 requires the short-circuit switching element and the short circuit separately from the rectifier circuit so as to improve the power factor. Therefore, there is a problem in that the number of components increases and the device becomes expensive.
In addition, in the technique of Patent Literature 1, the short circuit is operated only once in a half period, so that improvement of the power factor is by no means sufficient.
Furthermore, in the configuration of Patent Literature 1, it is also conceivable that the number of times the first and second MOSFETs are switched will be increased so as to improve the power factor. However, an increase in the number of times switching is performed will increase an overvoltage surge that occurs at the time of switching and electro-magnetic compatibility (EMC) noise that is generated at the time of switching. Therefore, in order to increase the number of times switching is performed, some measures against noise are required. Patent Literature 1 does not mention countermeasures against an overvoltage surge and EMC noise.
The present disclosure has been made in view of the above, and an object of the present disclosure is to obtain a switching converter capable of improving efficiency by means of synchronous rectification, improving the power factor, and reducing an overvoltage surge and EMC noise while reducing the number of components.
In order to solve the above-described problems and achieve the object, a switching converter according to the present disclosure includes: a reactor having one end to be connected to an alternating-current power source; and a rectifier circuit connected to an opposite end of the reactor, the rectifier circuit converting a power source voltage into a direct-current voltage, the power source voltage being applied by the alternating-current power source. The rectifier circuit includes a first leg and a second leg, the second leg being connected in parallel to the first leg. The first leg includes a first upper-arm element and a first lower-arm element connected in series, and the second leg includes a second upper-arm element and a second lower-arm element connected in series. A snubber circuit is connected to each of upper and lower-arm elements in one of the first and second legs, the snubber circuit including a resistor and a capacitor. In contrast, the snubber circuit is connected to neither of upper and lower-arm elements in another of the first and second legs.
The switching converter according to the present disclosure has the effect of enabling improvement in efficiency by means of synchronous rectification, improvement in the power factor, and reduction in an overvoltage surge and EMC noise while reducing the number of components.
The rectifier circuit 10 includes a first leg 50 and a second leg 52. The second leg 52 is connected in parallel to the first leg 50. The first leg 50 includes a semiconductor switching element 3 and a semiconductor switching element 4. The semiconductor switching element 3 is a first upper-arm element. The semiconductor switching element 4 is a first lower-arm element. The semiconductor switching element 3 and the semiconductor switching element 4 are connected in series. The second leg 52 includes a semiconductor switching element 5 and a semiconductor switching element 6. The semiconductor switching element 5 is a second upper-arm element. The semiconductor switching element 6 is a second lower-arm element. The semiconductor switching element 5 and the semiconductor switching element 6 are connected in series.
In addition, the rectifier circuit 10 includes snubber circuits 11 and 12. The snubber circuits 11 and 12 are circuits each including a resistor 13 and a capacitor 14. The snubber circuit 11 is connected across the semiconductor switching element 3, and the snubber circuit 12 is connected across the semiconductor switching element 4. Meanwhile, no snubber circuit is connected to the semiconductor switching elements 5 and 6. The reason why no snubber circuit is connected to the semiconductor switching elements 5 and 6 will be described later.
The illustrated MOS-FETs are examples of the semiconductor switching elements 3, 4, 5, and 6. Note that as will be described later, the semiconductor switching elements 5 and 6 may be replaced with well-known diodes. In addition, a diode may be added in such a way as to be connected in parallel to each of the semiconductor switching elements 3, 4, 5, and 6. When MOS-FETs are used for the semiconductor switching elements 3, 4, 5, and 6, parasitic diodes are present inside the elements. Thus, the semiconductor switching elements 3, 4, 5, and 6 function as diodes in an off state.
A smoothing capacitor 7 is located between and connected to output ends of the rectifier circuit 10. The smoothing capacitor 7 is charged by the output of the rectifier circuit 10. Hereinafter, this operation is referred to as “charging operation” as appropriate. The smoothing capacitor 7 smooths a DC voltage output from the rectifier circuit 10. A load 8 is connected across the smoothing capacitor 7. The load 8 includes an inverter that operates by using power of the smoothing capacitor 7, a motor to be driven by the inverter, and a device to be driven by the motor.
The drive circuit 9 generates and outputs drive signals S1, S2, S3, and S4. The drive signal S1 is a signal for controlling conduction of the semiconductor switching element 3. The drive signal S2 is a signal for controlling conduction of the semiconductor switching element 4. The drive signal S3 is a signal for controlling conduction of the semiconductor switching element 5. The drive signal S4 is a signal for controlling conduction of the semiconductor switching element 6. When the semiconductor switching elements 3, 4, 5, and 6 are driven, the drive signals S1, S2, S3, and S4 are output after being converted to have voltage levels that enable the semiconductor switching elements 3, 4, 5, and 6 to be driven. The drive circuit 9 is implemented by use of a level-shift circuit or the like.
Next, operation of the switching converter according to the embodiment will be described with reference to
The semiconductor switching elements 5 and 6 are controlled with the above-described technique called synchronous rectification. Specifically, a voltage for turning on the semiconductor switching element 5 is applied between the gate and source of the semiconductor switching element 5 at timing when current flows through a parasitic diode of the semiconductor switching element 5. In addition, a voltage for turning on the semiconductor switching element 6 is applied between the gate and source of the semiconductor switching element 6 at timing when current flows through a parasitic diode of the semiconductor switching element 6.
In the case of the current path illustrated in
Furthermore, in the case of the current path illustrated in
The semiconductor switching elements 3 and 4 alternately perform switching at any desired timing regardless of the polarity of the power source voltage Vs. It is possible to boost the power source voltage Vs by performing the power supply short-circuit operation and the charging operation a desired number of times. In addition, it is possible to improve the power factor of the AC power source 1 by performing the switching operation of the semiconductor switching elements 3 and 4 over a single period of the power source voltage Vs. Note that this operation, that is, performing the switching operation of the semiconductor switching elements 3 and 4 over a single period of the power source voltage Vs is referred to as “entire period switching” as appropriate.
In the semiconductor switching elements 3 and 4, a direction in which a voltage generated by the AC power source 1 is applied does not necessarily coincide with the direction of conduction in parasitic diodes of the semiconductor switching elements 3 and 4. Thus, the semiconductor switching elements 3 and 4 cannot be replaced with diodes.
Meanwhile, the semiconductor switching elements 5 and 6 perform rectifying operation in accordance with the polarity of the power source voltage Vs. Thus, the semiconductor switching elements 5 and 6 can be replaced with diodes in terms of the functions of charging and boosting the smoothing capacitor 7. However, in the switching converter 100 of the present embodiment, the semiconductor switching elements 5 and 6 are not replaced with diodes. The semiconductor switching elements 5 and 6 are provided without being replaced with diodes so as to enable synchronous rectification to be applied so that conduction loss in the rectifier circuit 10 is reduced.
In general, when a semiconductor switching element is turned on or off, a transient phenomenon of voltage occurs between the drain and source of the semiconductor switching element. This transient phenomenon is generally referred to as “ringing”.
The ringing causes an overvoltage surge and EMC noise described above. An increase in the switching frequency of a semiconductor switching element enhances the effect of improving the power factor, but also increases the generation amounts of the overvoltage surge and the EMC noise. The switching frequency is the number of times switching is performed in a single period or half period of the power source voltage Vs.
The magnitude of the overvoltage surge affects the withstand voltage of the semiconductor switching element. Thus, when the magnitude of the overvoltage surge increases, it is necessary to select a semiconductor switching element having a high withstand voltage, leading to an increase in cost. Meanwhile, the amount of EMC noise generation is limited by laws and standards. The EMC noise may propagate not only in a conductor but also in space. Thus, due to generation of the EMC noise, there is a risk of causing a deterioration of a communication environment and a malfunction of an integrated circuit around the switching converter 100. A conventional switching converter has been operated with a limited switching frequency to perform one-time switching of causing a short circuit once in half of the power source period or perform multiple-time switching of causing a short circuit a small number of times in half of the power source period, under conditions of an overvoltage surge equal to or less than a withstand voltage in a semiconductor switching element and an EMC noise generation amount.
In contrast, in the present embodiment, the semiconductor switching element 3 is provided with the snubber circuit 11. When the semiconductor switching element 3 is turned off, the drain-source voltage of the semiconductor switching element 3 sharply increases from zero. This voltage causes a charge to be stored in the capacitor 14 in the snubber circuit 11.
When the semiconductor switching element 3 is turned on, the drain-source voltage of the semiconductor switching element 3 sharply decreases to zero. At this time, the charge stored in the capacitor 14 in the snubber circuit 11 is discharged via the semiconductor switching element 3.
As described above, the presence of the snubber circuit 11 allows the semiconductor switching element 3 to be protected from an overvoltage surge. In addition, EMC noise can be reduced to a specification value or less. Furthermore, similarly, the presence of the snubber circuit 12 allows the semiconductor switching element 4 to be protected from an overvoltage surge and allows EMC noise to be reduced to a specification value or less.
Moreover, as illustrated in
Note that, in
In the case of the switching converter 100A according to the modification of the embodiment, the power supply short-circuit operation illustrated in
Although not illustrated, the configuration of the switching converter is not limited to the configuration in which a single reactor 2 is connected to one side of the AC power source 1 as disclosed in
Note that semiconductor switching elements made of silicon (Si) (hereinafter referred to as “Si elements”) are generally used as switching elements used in the rectifier circuit 10 according to the present embodiment. Meanwhile, in recent years, attention has been given to semiconductor switching elements made of, instead of Si, silicon carbide (SiC) that has recently attracted attention (hereinafter referred to as “SiC elements”).
In the case of SiC elements, switching time can be significantly reduced (about 1/10 or less) as compared with conventional elements (for example, Si elements). This is a characteristic of SiC elements. Thus, switching loss is reduced. In addition, SiC elements have a low conduction loss. Therefore, loss in a steady state can also be significantly reduced (about 1/10 or less) as compared with the conventional elements.
Performing the above-described entire period switching is a characteristic of the technique according to the present embodiment. Therefore, the number of times switching is performed increases as compared with the conventional technique. Accordingly, SiC elements having a low switching loss and a low conduction loss are suitable for use in the switching converters 100 and 100A according to the present embodiment.
Note that SiC has the characteristic of having a larger bandgap than Si, and is thus regarded as an example of a semiconductor referred to as a wide bandgap semiconductor. Semiconductors formed of material other than SiC, such as gallium nitride, gallium oxide, or diamond, also belong to wide bandgap semiconductors, and such semiconductors have many characteristics similar to those of silicon carbide. Therefore, a configuration in which a wide bandgap semiconductor other than SiC is used also forms the gist of the present invention.
As described above, in the switching converter according to the embodiment, the rectifier circuit includes a first leg and a second leg that is connected in parallel to the first leg. The first leg includes a first upper-arm element and a first lower-arm element connected in series. The second leg includes a second upper-arm element and a second lower-arm element connected in series. A snubber circuit is connected to each of the upper and lower-arm elements in one of the first and second legs, the snubber circuit including a resistor and a capacitor. Meanwhile, no snubber circuit is connected to each of the upper and lower-arm elements in the other of the first and second legs. The upper and lower-arm elements to which no snubber circuits are connected are driven with a power source period, and the upper and lower-arm elements to which the snubber circuits are connected are driven with a period shorter than the power source period. Therefore, it is possible to improve efficiency by means of synchronous rectification, improve the power factor, and reduce an overvoltage surge and EMC noise while reducing the number of components.
Note that the configurations set forth in the above embodiment show examples, and it is possible to combine the configurations with another technique that is publicly known, and is also possible to omit or change part of the configurations without departing from the scope.
This application is a U.S. national stage application of International Patent Application No. PCT/JP2020/004409 filed on Feb. 5, 2020, the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/004409 | 2/5/2020 | WO |