This application claims priority to German Patent Application No. 102015000796.3, filed Jan. 22, 2015, the disclosure of which is incorporated by reference herein.
The present invention relates to a switching device according to the preamble of independent claim 1.
A generic switching device comprises at least one contact point and an arc blow device associated with the contact point. The arc blow device comprises at least one blow magnet for generating a magnetic blow field. The blow field is of such nature that a switch arc developing when the contact point opens is blown out from the contact point.
A generic switching device is known, for example, from EP 2230678 A2. This is an arc-resistant contactor whose arc blow device comprises both permanent magnets as well as electrically operated blow-out coils. The use of blow-out coils for g a magnetic blow field usually means that the switching device is relatively heavy, large and also expensive to manufacture. In addition, the blow effect on the arc depends on the current intensity, which gives rise to critical current ranges. Activating the blow-out coils in the instant of switching requires additional expenses.
The object of the present invention is to provide a switching device of this generic type which ensures reliable extinguishment of the arc regardless of the direction of the current, while having a simple and inexpensive configuration.
The object is satisfied by the features of independent claim 1. According thereto, a solution according to the invention for a generic switching device is given when the blow field comprises a first magnetic field area and a second magnetic field area arranged adjacent to the first magnetic field area, where the magnetic field lines of the first magnetic field area are oriented in opposite direction to the magnetic field lines of the second magnetic field area, and where the blow field further comprises a transition area which connects the first magnetic field area and the second magnetic field area with each other, where the orientation of the magnetic field lines in the transition area, each starting out from the first magnetic field area and the second magnetic field area, aligns toward the contact point so that the switch arc within the transition area is in dependence of the direction of the current, starting out from the contact point, directed either into the first magnetic field area or into the second magnetic field area and there in both cases blown in the same direction away from the contact point.
The solution according to the invention offers the advantage that the switch arc is always blown in the same direction out from the casing of the switching device irrespective of the direction of the current, so that only one arc extinguishing device is needed to extinguish the switch arc. The magnetic blow field can there be created purely permanent-magnetically, so that the use of heavy and expensive blow-out coils can be completely dispensed with. The switching device according to the invention is therefore very compact. The switch arc therefore develops in the center of the transition area of the blow field and is therefore directed either into the first magnetic field area or into the second magnetic field area, depending on the direction of the current. The magnetic field lines are in the transition area preferably fanned out over an angle of 180°. A particularly simple configuration is obtained when the second magnetic field area is formed in mirror image to the first magnetic field area.
Advantageous embodiments of the present invention are the subject matter of the dependent claims.
In one preferred embodiment of the present invention, the first magnetic field area is associated with a first channel and the second magnetic field area with a second channel, where the first channel and the second channel extend parallel and are arranged adjacently, and where the first channel is transverse to its longitudinal extension permeated by the magnetic field lines of the first magnetic field area, and the second channel is transverse to its longitudinal extension permeated by the magnetic field lines of the second magnetic field area.
Due to the provision of the channels, the switch arc can be securely and reliably directed away from the contact point.
In a further preferred embodiment of the present invention, the switching device further comprises an arc extinguishing device which is arranged such that the switch arc is blown through the arc blow device into the arc extinguishing device, irrespective of the direction of the current. Reliable extinguishment of the arc is thus achieved in a cost-effective manner.
In a further particularly preferred embodiment of the present invention, the arc blow device comprises a first lateral pole plate, a second lateral pole plate and an interposed center pole plate, where the first magnetic field area is given between the first lateral pole plate and the center pole plate, and where the second magnetic field area is given between the second lateral pole plate and the center pole plate. In this embodiment, the blow field can be created precisely and in a simple manner. Furthermore, this embodiment enables a particularly compact and structurally favorable solution. In the first magnetic field area and in the second magnetic field area, the magnetic field lines extend substantially perpendicular to the pole plates. The aforementioned channels each extend between a lateral pole plate and the center pole plate. The pole plates preferably form the side walls of the channels.
In a further particularly preferred embodiment of the present invention, the first lateral pole plate is associated with at least one first blow magnet, and the second lateral pole plate with at least one second blow magnet, where the first blow magnet and the second blow magnet are poled oppositely. The first blow magnet and the second blow magnet are each preferably arranged between a lateral pole plate and the center pole plate. Furthermore, the first blow magnet in preferably in direct contact with the first lateral pole plate, the second blow magnet is preferably in direct contact with the second lateral pole plate.
In another also particularly preferred embodiment of the present invention, the center pole plate at least at one first end facing the contact point is shorter than the two lateral pole plates. Particularly advantageous fanning out of the magnetic field lines in the transition area is thereby achieved. It is there particularly advantageous to have the two lateral pole plates extend laterally adjacent to the contact point, so that the contact point is located between a first end of the first lateral pole plate and a first end of the second lateral pole plate. It is in this manner ensured that the switch arc is after its formation reliably directed in dependence of the direction of the current either into the first magnetic field area or into the second magnetic field area. Further preferably, the center pole plate is at a second end, being disposed opposite to its first end, also shorter than the two lateral pole plates. The switch arc is thereby prior to entering into the arc extinguishing device again directed toward the center, so to speak, in the plane of symmetry of the center pole plate. The arc extinguishing device can thereby be designed to be particularly compact.
In another particularly preferred embodiment of the present invention, the contact point comprises a fixed contact and a movable contact, where a first arc guide plate and a second arc guide plate are associated with the fixed contact, where the first arc guide plate and the second arc guide plate each extend between the contact point and the arc extinguishing device and are conductively connected to the fixed contact, where a third arc guide plate and a fourth arc guide plate are associated the movable contact point, where the third arc guide plate and the fourth arc guide plate also each extend between the contact point and the arc extinguishing device, and where the third arc guide plate and the fourth arc guide plate are each spaced from the movable contact and where the first arc guide plate and the third arc guide plate form a first pair of arc guide plates associated with the first magnetic field area and the second arc guide plate and the fourth arc guide plate form a second pair of arc guide plates associated with the second magnetic field area, and where the arc guide plates of the first and the second pair, starting out from the contact point, each diverge such that the switch arc is stretched either between the first arc guide plate and the third arc guide plate or between the second arc guide plate and the fourth arc guide plate when the switch arc is blown through the arc blow device into the arc extinguishing device. Extinguishing the switch arc is in this embodiment considerably simplified by it being stretched. The third and the fourth arc guide plate are not connected to the movable contact. They can therefore in a simple manner be attached to a stationary component of the switching device. The mass which is connected to the movable contact and which therefore needs to be accelerated when closing or opening the contact point is therefore very small. The drive of the movable contact can accordingly be of small dimension. In order for the switch arc to be able to spark over from the movable contact to the third or fourth arc guide plate, it is advantageous if only a small gap exists between the third or the fourth arc guide plate, respectively, and the movable contact. The first and the second arc guide plate, however, are preferably fixedly connected to the fixed contact, and are further preferably formed integrally with the fixed contact. In this manner, only few components have to be manufactured and installed. The structure of the switching device thereby remains simple and inexpensive.
In a further particularly preferred embodiment of the present invention, the switching device comprises a first contact point and a second contact point, where the movable contacts of the first and the second contact point are arranged on a common contact bridge, and where the third arc guide plate and the fourth arc guide plate at the first contact point are electrically connected to the third arc guide plate and the fourth arc guide plate at the second contact point. It is in this embodiment ensured in a simple manner that the switch arc sparks over onto the arc guide plates and is directed and thereby stretched between the respectively affected arc guide plates on the way into the associated arc extinguishing device.
It is particularly preferably provided that the third arc guide plate at the first contact point is by a first electrically conductive connection electrically conductively connected to the third or the fourth arc guide plate at the second contact point, where the fourth arc guide plate at the first contact point is by a second electrically conductive connection electrically conductively connected to the respective other third or fourth arc guide plate at the second contact point, where a third electrically conductive connection exists between the first electrically conductive connection and the second electrically conductive connection, and where a diode permitting only one direction of current is preferably provided in the third electrically conductive connection. In this embodiment, the switching device according to the invention is suitable not only for DC operation but also for AC operation. Even if AC voltage is applied to the switching device, the switch arc is reliably extinguished. If the switch arc develops at the first contact point, for example, during a positive half-wave, then it is with the respective polarity directed into the first magnetic field area, where the current there flows inter alia via the switch arc at the first contact point, the diode and the switch arc at the second contact point. After completion of the positive half-wave, any current can no longer flow since the diode prevents a current flow in the opposite direction. Re-solidification occurs, the switch arc collapses. The third electrically conductive connection can be formed at any point between the first and the second electrically conductive connection. For example, it is possible to provide the third electrically conductive connection between the third and the fourth arc guide plate at the first contact point. The configuration effort is particularly low when the third and the fourth arc guide plates at the first and the second contact point are connected to each other in parallel. This means that the third arc guide plate at the first contact point is electrically conductively connected to the oppositely disposed third arc guide plate at the second contact point, and the fourth arc guide plate at the first contact point is electrically conductively connected to the oppositely disposed fourth arc guide plate at the second contact point. The third and the fourth arc guide plates can, with the polarity of the magnetic blow field changed accordingly, be connected at the two contact points but also crosswise to each other.
In a further preferred embodiment of the present invention, the switching device comprises a first contact point and an adjacently disposed second contact point, where the center pole plate at the first contact point and the center pole plate at the second contact point are of different magnetic polarities. The blow fields at the two contact points are thereby optimized. The center pole plate at the first contact point is there preferably aligned flush with the center pole plate of the second contact point.
In a further particularly preferred embodiment of the present invention, the one or more blow magnets are exclusively permanent magnets. This switching device of the invention is thereby particularly simple in structure and inexpensive to manufacture. The compact design can be further optimized if the permanent magnets are rare earth magnets.
According to a further particularly preferred embodiment of the present invention, the switching device comprises a first contact point and a second contact point, where the first contact point is associated with a first arc blow device and the second contact point with a second arc blow device, where the first contact point comprises a first fixed contact and a first moveable contact, where the second contact point comprises a second fixed contact and a second movable contact, where the first movable contact and the second movable contact are arranged at oppositely disposed ends of a common contact bridge, where the first fixed contact is associated with at least one first arc guide plate and the second fixed contact at least one second arc guide plate, where the first arc guide plate and the second arc guide plate extend between the respective fixed contact and the arc extinguishing device and are conductively connected to the respective fixed contact, where furthermore a third arc guide plate and a fourth arc guide plate are provided, where the third arc guide plate and the fourth arc guide plate each extend in an arcuate manner from the first movable contact to the second movable contact, so that the third arc guide plate and the fourth arc guide plate together with the contact bridge each form an almost closed loop, and where the center pole plates of the first and the second arc blow device are each arranged between the third and the fourth arc guide plate.
This embodiment is particularly simple in structure and can therefore be produced inexpensively. This embodiment at the same time leads to a particularly high extinguishing potential, both in DC operation as well as in AC operation. The first arc blow device and the second arc blow device are essentially configured in mirror symmetry to each other. The magnetic polarity of the pole plates of the first arc blow device in this embodiment therefore matches the magnetic polarity of the pole plates of the second arc blow device. The ends of the third and the fourth arc guide plate are each slightly spaced from the ends of the contact bridge so that the contact bridge can be moved relative to the third and the fourth arc guide plate. A foot of the arc sparks over from the contact bridge onto the third or the fourth arc guide plate, respectively, when the arc is blown out from the contact point. A particularly advantageous configuration is obtained when the contact bridge is arranged above the fixed contacts. The first arc guide plate and the second arc guide plate are preferably disposed below the respective center pole plate and each extend in width over both the first channel as well as over the parallel second channel of the associated arc blow device. They each preferably connect the fixed contact with the associated terminal contact. The corners of the contact bridge are preferably rounded in order to increase service life.
According to a particularly preferred embodiment, the first blow magnet of the first arc blow device and the first blow magnet of the second arc blow device are disposed within the loop being formed by the third arc guide plate and the contact bridge, where the second blow magnet of the first arc blow device and the second blow magnet of the second arc blow device are disposed within the loop being formed by the fourth arc guide plate and the contact bridge. The blow magnets are thereby in a simple manner shielded from the arc. A protective covering for the blow magnets made of ceramic or the like is not required.
In a further preferred embodiment, the center pole plates of the first and the second arc blow device are sheathed in an electrically insulating manner. The sheath can be made of suitable plastic or ceramic.
According to a further preferred development of this embodiment, the arc extinguishing device comprises a first arc extinguishing device and a second arc extinguishing device, where the first and the second arc extinguishing device are arranged on oppositely disposed sides of a casing of the switching device such that the first channel and the second channel of the first arc blow device lead to the first arc extinguishing device, where the first and the second channel of the second arc blow device lead to the second arc extinguishing device. Particular preferably, a third arc extinguishing device is further disposed on an upper side of the casing connecting the two oppositely disposed sides such that the first and the second channels of the first and the second arc blow devices also lead to the third arc extinguishing device. As a result, the extinguishing potential can be further increased if required. Parts of the casing being located between the arc extinguishing device can by suitable copper plates be protected from the arc as needed It is further advantageous if the arc extinguishing device can, possibly together with the two arc blow devices, for maintenance purposes be completely removed from the casing of the switching device to allow for unobstructed access in a simple manner to the fixed contacts and the contact bridge. The drive of the switching device is advantageously located below the two fixed contacts.
According to an advantageous embodiment, the arc extinguishing devices each comprise a plurality of extinguishing elements that are stacked. The extinguishing elements can be made of ceramic. The extinguishing elements at that end which faces the contact point or the third and the fourth arc guide plate, respectively, each comprise at least two wedge-shaped flanks, where the wedge-shaped flanks of each extinguishing element complement the wedge-shaped flanks of each subsequent extinguishing element to form two V-shaped grooves which are each associated with one of the two channels. Depending on the direction of the current, the arc is blown either through the first channel or through the second channel of the respective arc blow device into one of the two V-shaped grooves. The arc extinguishing devices each comprise a plurality of openings toward the outside, so that the plasma that is created by the switch arc can escape from the casing of the switching device. The openings are preferably formed by respective grooves in the extinguishing elements
The switching capacity can be further increased if the contact bridge is according to a further preferred embodiment arranged on a contact carrier made of electrically insulating material, where the contact carrier extends between the first contact point and the second contact point across the clear width of the casing of the switching device. The contact carrier very preferably plunges on both sides into corresponding grooves of the housing such that a barrier in the fashion of a labyrinth seal is formed for the plasma created by the arc. A bellows can further be disposed below the contact carrier to prevent a ground fault which would otherwise occur due to the plasma created by the arc in the event of a flash-arc onto the yoke plate of the drive of the switching device when respective high loads are switched.
The switching device is very preferably a contactor.
The present invention further provides an arc blow device for a switching device.
Embodiments of the present invention are explained in more detail below with reference to drawings, where:
It applies to the following embodiments that like components are designated with like reference numerals. If a drawing contains reference numerals which are not explained in more detail in the accompanying figure description, then reference is made to preceding or subsequent figure descriptions.
Contactor 1 comprises two fixed contacts 7.1 and 7.2 which are each electrically connected to an associated terminal contact 8.1, 8.2. The two fixed contacts 7.1 and 7.2 can be electrically connected to each other by way of a contact bridge 10. Contact bridge 10 is actuated by the armature of an electromagnetic drive 19 and comprises two movable contacts 9.1, 9.2. When closing the contacts, first movable contact 9.1 comes to abut against first fixed contact 7.1. Second movable contact 9.2 contacts second fixed contact 7.2. As mentioned above, the casing of contactor 1 is not shown. In the depiction, only chassis 20 of the switching device is shown to which the electromagnetic drive is attached.
When the contacts open, a switch arc respectively develops between first fixed contact 7.1 and first movable contact 9.1 and between second fixed contact 7.2 and second movable contact 9.2.
In order to prevent that the switching device is damaged due to the formation of the switch arcs, the latter must be directed away from the contact area and be extinguished. The combination of first fixed contact 7.1 and first movable contact 9.1 is hereinafter referred to as the first contact point. The combination of second contact 7.2 and second movable contact 9.2 is referred to as the second contact point. The switching device comprises an arc blow device for each of the two contact points for blowing the switch arc away from the contact point. Each of the two arc blow devices is associated with an arc extinguishing device 5.1 and 5.2, respectively. The arc extinguishing devices are shown schematically in
The structure of the arc blow device is first explained for the first contact point consisting of first fixed contact 7.1 and first movable contact 9.1. The blow field being created by the arc blow device is in the switching device according to the invention generated solely in a permanent-magnetic manner. Electrically operated blow-out coils are not needed. Therefore, only the two permanent magnets 2.1 and 2.2 are employed. The two permanent magnets 2.1 and 2.2 are respectively disposed between the first contact point and arc extinguishing device 5.1 which is associated with the first contact point. First permanent magnet 2.1 is there in direct contact with first lateral pole plate 6.1, which is arranged on a side wall of the switch casing, not shown. Second permanent magnet 2.2 is likewise in direct contact with a second lateral pole plate 6.2 which is arranged on the oppositely disposed side of the casing and not shown in
The two permanent magnets 2.1 and 2.2 are oppositely poled. The south pole is respectively located on the outside on first pole plate 6.1 and on second pole plate 6.2, respectively. The common north pole is located on center pole plate 6.3. The opposite polarity has the effect that the magnetic field being established between second lateral pole plate 6.2 (at the right) and center pole plate 6.3 is oriented exactly opposite to the magnetic field that is established between first pole plate 6.1 (at the left) and center pole plate 6.3. This fact is also apparent from magnetic field lines 23 which are drawn in
The pole plates define two channels between themselves, which both, starting out from the first contact point, lead to arc extinguishing device 5.1. A first channel 4.1 there exists between first lateral pole plate 6.1 and center pole plate 6.3. A second channel 4.2 exists between second lateral pole plate 6.2 and center pole plate 6.3. The two channels are each transverse to their longitudinal extension permeated by one of the two oppositely poled magnetic fields. As is clear from
If first terminal contact 8.1 is now connected to the positive pole of a voltage source, then a switch arc 3.1 develops at the first contact point when the contacts opens and is by the magnetic blow field in
At the second contact point being formed by second fixed contact 7.2 and second movable contact 9.2, an arc blow device is also provided which is of identical structure as the arc blow device at the first contact point. The only significant difference is that the two permanent magnets 2.1, 2.2 are oriented oppositely. At the second contact point, center pole plate 6.3 therefore marks the south pole. The two lateral pole plates 6.1 and 6.2 each form the north pole of the magnetic field. When first terminal contact 8.1 is connected to the positive pole and second terminal contact 8.2 to the negative pole of a voltage source, switch arc 3.2 developing at the second contact point is therefore first deflected to the left and then enters into the channel between left lateral pole plate 6.1 and center pole plate 6.3. With reversed voltage, switch arc 3.2 is at the second contact point deflected to the right and therefore enters the channel between right lateral pole plate is 6.2 and center pole plate 6.3.
It is evident from
Corresponding arc guide plates are also provided at the second contact point, where third and fourth arc guide plate 13.1, 14.1 at the first contact point are each electrically connected to respective third and fourth arc guide plate 13.2, 14.2 at the second contact point. This means that third arc guide plate 13.1 at the first contact point is via an electrical connection 15 electrically connected to third arc guide plate 13.2 at the second contact point. Likewise, fourth arc guide plate 14.1 at the first contact point is via an electrical connection 16 electrically connected to fourth arc guide plate 14.2 at the second contact point. There is additionally an electrical connection 17 between third arc guide plate 13.1 and fourth arc guide plate 14.1 at the first contact point in which a diode 18 is provided permitting only one direction of current. It should be noted that the diode is necessary only in the event that the contactor is used for AC-applications. Second fixed contact 7.2 is connected to the two arc guide plates 11.2 and 12.2. Arc guide plate 11.2 there at the second contact point forms the first arc guide plate. Arc guide plate 12.2 forms the second arc guide plate.
In the following, the mode of operation of the arc guide plates and the respective electrical connection lines are explained in more detail. When first terminal contact 8.1 is connected to the positive pole and second terminal contact 8.2 to the negative pole of a voltage source, switch arc 3.1 developing at the first contact point enters into second channel 4.2 between second lateral pole plate 6.2 and center pole plate 6.3. At the time switch arc 3.1 develops, the latter exists between first fixed contact 7.1 and first movable contact 9.1 which is arranged on contact bridge 10. In order to be able to enter channel 4.2, the switch arc must spark over from contact bridge 10 to fourth arc guide plate 14.1. The current there flows from first fixed contact 7.1 via second arc guide plate 12.1, first switch arc 3.1, fourth arc guide plate 14.1, electrical connection line 17, third arc guide plate 13.1, electrical connection line 15, third arc guide plate 13.2 at the second contact point, second switch arc 3.2 and first arc guide plate 11.2 at the second contact point to second fixed contact 7.2. This case is illustrated in
With reverse voltage applied, the case shown in
By using diode 18 in electrical connecting line 17 between third arc guide plate 13.1 and fourth arc guide plate 14.1 at the first contact point, the switching device according to the invention is also suitable for AC operation. If switch arcs 3.1 and 3.2 develop during the positive half-wave, then the state shown in
As shown in
The switching device according to the second embodiment also comprises two contact points. First contact point 7.1/9.1 is associated with a first arc blow device, second contact point 7.2/9.2 is associated with a second arc blow device. The first arc blow device is shown in
The arc extinguishing device of switching device 1 comprises a first arc extinguishing device 5.1 and a second arc extinguishing device 5.2 on opposite sides of the casing. First arc extinguishing device 5.1 is associated with first contact point 7.1/9.1. First channel 4.1 and second channel 4.2 of the first arc blow device being associated with the first contact point each lead to first arc extinguishing device 5.1. Second arc extinguishing device 5.2 is associated with second contact point 7.2/9.2. First channel 4.1 and second channel 4.2 of the second arc blow device being associated with the second contact point each lead to second arc extinguishing device 5.2. Third arc extinguishing device 5.3 is further disposed on an upper side of the casing, where the first and the second channels of the first and the second arc blow devices also lead to third arc extinguishing device 5.3. The extinguishing potential is if necessary increased by the third arc extinguishing device. Parts of the casing being located between the arc extinguishing device can by suitable copper plates 32 be protected from the arc. All three arc extinguishing devices 5.1, 5.2, and 5.3 each comprise several extinguishing elements 29 and 30, which are alternately stacked. The extinguishing elements are made of ceramic. At that end facing the contact point, they each comprise at least two wedge-shaped flanks, where the wedge-shaped flanks of a first extinguishing element 29 shown in
First fixed contact 7.1 is associated with a first arc guide plate 11 and second fixed contact 7.2 is associated with a second arc guide 12. First arc guide plate 11 and second arc guide plate 12 extend between respective fixed contact 7.1 or 7.2 and respectively associated arc extinguishing device 5.1 or 5.2. They each connect fixed contact 7.1 or 7.2, respectively, with associated terminal contact 8.1 or 8.2, respectively. First arc guide plate 11 and second arc guide plate 12 are disposed below respective center pole plate 6.3 and they each extend in width both over first channel 4.1 as well as over parallel second channel 4.2 of the associated arc blow device. Furthermore, a third arc guide plate 13 and a fourth arc guide plate 14 are provided. Third arc guide plate 13 and fourth arc guide plate 14 each extend in an arcuate manner from first movable contact 9.1 to second movable contact 9.2, so that third arc guide plate 13 and fourth arc guide plate 14 together with contact bridge 10 each form a nearly closed loop. As shown in
The ends of third arc guide plate 13 and fourth arc guide plate 14 are each slightly spaced from the ends of contact bridge 10 so that contact bridge 10 can be moved relative to the third and the fourth arc guide plate. A foot of the switch arc sparks over from the contact bridge onto the third or the fourth arc guide plate, respectively, when the arc is blown out from the contact point. The corners of the contact bridge are preferably rounded in order to increase service life.
First blow magnet 2.1 of the first arc blow device and first blow magnet 2.1 of the second arc blow device are disposed within the loop being formed by third arc guide plate 13 and contact bridge 10, where second blow magnet 2.2 of the first arc blow device and second blow magnet 2.2 of the second arc blow device are disposed within the loop being formed by fourth arc guide plate 14 and contact bridge 10. The blow magnets are thereby in a simple manner shielded from the arc. A protective covering for the blow magnets made of ceramic or the like is not required.
Center pole plates 6.3 of the first and the second arc blow device are sheathed in an electrically insulating manner. Contact bridge 10 is disposed on a contact carrier 27 made of electrically insulating material. As shown in
In the second embodiment shown in
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