1. Field of the Invention
The present invention relates to an electromagnetic relay.
2. Description of the Related Art
As the electromagnetic relay for shutting off direct currents, there has been a hermetically sealed relay, for example, disclosed in Japanese Patent Article 1.
Specifically, a plunger 9 contacts with or separates from a core center 4 according to magnetization or demagnetization of a coil 26 within a hollow cavity 40, and an armature assembly 8 and an armature shaft 10 integrated with the plunger 9 slide in a direction of the shaft, so that a movable contact disk 21 contacts with or separates from fixed contacts 22 and 22.
[Patent Article 1] International Patent Publication No. 510040/1997
In the above-mentioned hermetically sealed relay, however, after a voltage is applied to the coil 26 so to excite it, when the voltage stops in order to return the plunger 9, the eddy currents generated according to a change of the magnetic flux flow into the core center 4 to produce a new magnetic flux, which inhibits the return operation of the plunger 9. According to this, since the armature shaft 10 and the movable contact disk 21 cannot move away from the fixed contacts 22 and 22 quickly and the arc keeps for a while, there is a fear of damaging the contacts and there is a problem that a desired switching characteristic cannot be obtained.
Taking the above problem into consideration, the invention is to provide an electromagnetic relay that can perform a quick return operation of a movable iron piece free from a fear of welding the contacts by preventing the generation of magnetic flux due to the eddy currents.
In order to achieve the above object, the electromagnetic relay according to the invention is designed in that an iron core is penetrated through a through hole provided on a metal case, a coil is wound around a protruding shaft, and a voltage is applied to the coil for magnetization and stopped for demagnetization, hence to drive a contact mechanism with a movable iron piece that is going and returning, attracted by and separated from a magnetic pole portion of the iron core, and eddy current generation preventing means for preventing generation of eddy current is provided on the opening end of the through hole formed on the metal case.
According to the invention, thanks to the eddy current generation preventing means provided on the opening end of the through hole of the metal case, no eddy current flows around the iron core and a new magnetic flux that disturbs the return operation of the movable iron piece does not occur. Therefore, since the movable iron piece can be quickly separated from the magnetic pole portion of the iron core and the arc can be quickly cut, it is possible to restrain the damage of the contact and to obtain a desired switching characteristic.
As the embodiment, the eddy current generation preventing means may be at least one slit or at least one thin portion provided on the opening end of the through hole.
According to the embodiment, thanks to the slit or the thin portion, since the electrical resistance increases, no eddy current flows or eddy current is difficult to flow and a magnetic flux caused by the eddy current does not occur. Therefore, a desired switching characteristic can be obtained without disturbing the return operation of the movable iron piece.
An electromagnetic relay according to another invention is designed in that an iron core is penetrated through a through hole provided on a stainless steel case, a coil is wound around a protruding shaft, and a voltage is applied to the coil for magnetization and stopped for demagnetization, thereby driving a contact mechanism with a movable iron piece that is going and returning, attracted by and separated from a magnetic pole portion of the iron core.
According to the invention, since the stainless steel case itself is of low conductivity and it is difficult to flow the eddy current, a new magnetic flux that disturbs the return operation of the movable iron piece does not occur. Therefore, the movable iron piece can be quickly separated from the magnetic pole portion of the iron core and the arc can be quickly cut, thereby restraining the damage of the contact and obtaining a desired switching characteristic.
As another embodiment of the invention, at least one slit or at least one thin portion for preventing generation of eddy current may be provided on the opening end of the through hole provided on the stainless steel case.
According to the embodiment, thanks to the slit or the thin portion, since the electrical resistance increases, no eddy current flows or eddy current is difficult to flow. Therefore, a new magnetic flux that disturbs the return operation of the movable iron piece does not occur and an electromagnetic relay free from a fear of welding the contact can be obtained.
A preferred embodiment of the invention will be described according to the accompanying drawings of
This description will be made in the case where this embodiment is used for a relay for switching a direct current load, and as illustrated in
The box case 10 has a recessed portion 11 capable of housing an electromagnetic block 30 described later, and it is provided with through holes 12 for fixing respectively at two corners positioned on one of the diagonal lines and with jointing concaves 13 at the remaining two corners, as illustrated in
The box cover 15 can be fixed to the box case 10 and it has a shape capable of housing a sealing case block 40 described later. The box cover 15 is provided with contact holes 16 and 16 from which contact terminals 75 and 85 of the relay main body 20 described later protrude respectively as well as with protruding portions 17 and 17 which can accommodate a gas discharge pipe 21, on its ceiling surface. A partition wall 18 connects the both protruding portions 17 and 17 and these work as an insulating wall. Each engagement hole 19 provided on the lower end portion of the box cover 15 is engaged with each engagement claw 14 provided on the upper end portion of the box case 10, hence to combine the both integrally.
The relay main body 20 is constituted by sealing a contact mechanism block 50 within the sealing case block 40 mounted on the electromagnetic block 30, as illustrated in
As illustrated in
In the spool 32, relay terminals 34 and 35 are laterally attached to the lower collar portion 32a, of collar portions 32a and 32b provided on the both upper and lower ends. One end of the coil 31 wound around the spool 32 is entwined with one end (entwined portion) 34a of one relay terminal 34 and soldered there and the other end is entwined with the other end (entwined portion) 35a of the other relay terminal 35 and soldered there. In the relay terminals 34 and 35, the entwined portion 34a is curved and the other end (joint portion) 35b is also curved. Of the relay terminals 34 and 35 mounted on the aligned spools 32 and 32, one joint portion 35b of one adjacent relay terminal 35 is jointed to the entwined portion 34a of the other adjacent relay terminal 34 and soldered there. Further, the entwined portion 35a of one adjacent relay terminal 35 is jointed to the joint portion 34b of the other relay terminal 34 and soldered there, hence to connect the two coils 31 and 31. The coil terminals 36 and 36 are bridged over the upper and lower collar portions 32a and 32b of the spools 32 and respectively connected to the joint portions 34b and 35b of the relay terminals 34 and 35 (
The sealing case block 40 is formed by a sealing case 41 capable of housing the contact mechanism block 50 described later and a sealing cover 45 for sealing the opening portion of the sealing case 41. A pair of fitting holes 42 and 42 for inserting the iron cores 37 is formed on the bottom surface of the sealing case 41 (
Assembling the electromagnetic block 30 and the sealing case block 40 is performed in the following procedure.
At first, the relay terminals 34 and 35 are attached to the collar portion 32a that is placed at one side of the spools 32, the coil 31 is wound around the spools 32, each drawing line is entwined with each of the entwined portions 34a and 35a of the relay terminals 34 and 35 and soldered there. A pair of the spools 32 is aligned with the entwined portions 34a and 35a and the joint portions 34b and 35b of the relay terminals 34 and 35 curved and raised. The entwined portion 35a of the relay terminal 35 is jointed to the joint portion 34b of the other adjacent relay terminal 34 and soldered. The joint portion 35b of the relay terminal 35 is jointed to the entwined portion 34a of the other adjacent relay terminal 34 and soldered there, hence to connect the coils 31 and 31.
As illustrated in
According to the embodiment, since the sealing case 41 is made from material having the thermal expansion coefficient higher than the iron core 37 and the pipe 38, for example, aluminum, it is effective in securing airtightness even when a temperature changes.
Even when each component expands with an increase in temperature, since the expansion of the sealing case 41 in a thickness direction is relatively larger than that of the other components, the sealing case 41 can be more strongly supported by the head portions 37c of the iron cores 37 and the pipes 38. While, when each component shrinks with a decrease in temperature, since the shrinkage of the fitting hole 42 of the sealing case 41 in a diameter direction is relatively larger than that of the other components, the bottleneck portion 37b of the iron core 37 is choked. In order to retrain generation of thermal stress while securing the airtightness, it is preferable that the thermal expansion coefficient of the iron core 37 is substantially equal to that of the pipe 38.
When the sealing case 41 is made from aluminum that can be easily processed, a sealing work becomes easy and hydrogen becomes difficult to penetrate the case advantageously.
According to the embodiment, since the slit 43 is provided in the bottom surface of the sealing case 41, even when a change of magnetic flux occurs in the iron core 37, eddy currents can be prevented by this slit, as illustrated in
A method for preventing the generation of the eddy currents is not restricted to the above method of providing the slit 43 of connecting the fitting holes 42 and 42 but also, for example, at least one cut-off portion individually formed around each of the fitting holes 42 and 42 may be provided. Generation of the eddy currents may be restrained by forming a rough uneven surface around the fitting holes 42 of the bottom surface of the sealing case 41 to increase the electric resistance.
As illustrated in
The coil terminals 36 are respectively hung over the upper and lower collar portions 32b and 32a of the spools 32. The lower ends of the coil terminals 36 are respectively connected to the joints portions 34b and 35b of the relay terminals 34 and 35. Hence, an assembly work of the electromagnetic block 30 and the sealing case 41 is completed. The sealing material 98 is injected into the bottom of the sealing case 41 and hardened there, to seal the slit 43. The sealing material 98 is made, for example, by adding alumina powder to an epoxy resin and when it is hardened, it has the almost same line expansion rate as aluminum.
The contact mechanism block 50 comprises a movable contact block 60, fixed contact blocks 70 and 80 mounted on the both sides of the block 60, and an insulation case 90 for housing and unitizing these blocks, as illustrated in
In the movable contact block 60, a movable contact piece 62 and a pair of coil springs 63 and 63 for pressing contact are mounted on a movable insulation base 61 with a stopper 64, as illustrated in
In the movable insulation base 61, deep grooves 61b and 61b are formed on the both sides of a guide protrusion 61a protruding in the center of the base on its upper surface so as to accommodate the coil springs 63 without dropping them. On the bottom surface of the movable insulation base 61, a leg portion 61c having a substantially-cross shaped section is formed in its center and concave portions 61d and 61d (the back concave portion 61d is not illustrated) for positioning the return coil springs 65 are formed on its both sides.
The movable contact piece 62 is designed in that the both ends of band-shaped thick conductive material become semicircle and a guide long hollow 62a is provided in its center. The coil springs 63 are to add a contact pressure to the movable contact piece 62 and to always urge the movable contact piece 62 downward.
In assembling the movable contact block 60, at first, the guide long hollow 62a of the movable contact piece 62 is fitted to the guide protrusion 61a of the movable insulation base 61. Then, a pair of the coil springs 63 and 63 are fitted to the deep grooves 61b and 61b, and the stopper 64 is attached there. The rivets 68 and 68 are inserted into the return coil springs 65 and 65 positioned within the concave portions 61d and 61d of the movable insulation base 61, passing through caulking holes 66a of the movable iron piece 66 and caulking holes 67a of the shielding plate 67. Then, the rivets 68 and 68 are inserted into caulking holes 61e and 61e of the movable insulation base 61 and caulking holes 64a of the stopper 64, thereby staking the above components and completing the assembly work. According to the embodiment, the movable contact piece 62 is always urged downward by the spring force of the coil springs 63 so as not to allow a wobble.
As illustrated in
The fixed contact bases 71 and 81 respectively have matching protruding portions 72, 73 and 82, 83 on the upper and lower ends of the bases 71 and 81 on their facing sides. In the protruding portions 72, 73 and 82, 83, in particular, engagement projections 71a and 81a and engagement holes 71b and 81b that can be mutually engaged with each other are formed on the surface of the both edges. Further, in the protruding portions 73 and 83, cut-off grooves 73a and 83a are respectively provided in their basements, as illustrated in
As illustrated in
The insulation case 90 is to unitize the contact mechanism block 50, as illustrated in
The procedure of assembling the contact mechanism block 50 will be described below.
While pulling up each lower end of the return springs 65 of the assembled movable contact block 60, the fixed contact blocks 70 and 80 are attached to the movable insulation base 61 on its both sides, and the engagement projections 71a of the respective matching protruding portions 72 and 73 are respectively engaged into the engagement holes 81b of the respective matching protruding portions 82 and 83, and the engagement holes 71b of the respective matching protruding portions 72 and 73 are engaged with the engagement projections 81a of the respective matching protruding portions 82 and 83. According to this, respective operation holes 51 and 52 are formed between the both fixed contact bases 71 and 81. After attaching the insulation case 90 to the fixed contact blocks 70 and 80, the contact terminals 75 and 85 respectively protrude from the terminal holes 91 and 91, hence to complete the contact mechanism block 50. Here, the gas discharge holes 92 and 92 communicate with the operation holes 51 and 52 since they are positioned on the same axis (
When the contact mechanism block 50 is inserted into the sealing case 41 containing the electromagnetic block 30 (
According to the embodiment, one of the gas discharge holes 92 is sealed by the gas discharge pipe 21 and the other is covered with the sealing cover 45. Owing to this structure, even when the sealing material 99 is injected, the sealing material 99 will not intrude into the insulation case 90. Since the loose hole 47 for inserting the pipe 21 is positioned at the position equally distant from the respective contact terminals 75 and 85, it has an advantage that the insulating characteristic is good.
A liquid elastic material 97 made from urethane resin is injected in the bottom surface of the recessed portion 11 of the case 10, and the relay main body 20 is accommodated in the recessed portion 11. The coil terminals 36 are positioned at the jointing concaves 13, and the liquid elastic material 97 is hardened there as it is with the relay main body 20 hung within the case 10. The cover 15 is attached to the case 10, hence to complete the direct current breaking relay. In the embodiment, although the liquid elastic material 97 filled and hardened is noise absorbing elastic material, it is not restricted to this but an elastic sheet may be used as a noise absorbing elastic material. The collar portions 32b of the spools 32 may be extended and hung within the recessed portion 11 of the case 10.
The operation of the relay having the above structure will be described, this time.
When no voltage is applied to the coils 31 of the electromagnetic block 30, the movable insulation base 61 is pulled up by the spring force of the return springs 65 and 65 (
When a voltage is applied to the coils 31, the magnetic pole portions 37c of the iron cores 37 absorb the movable iron piece 66, and the movable iron piece 66 moves down against the spring force of the return springs 65. Thus, the movable insulation base 61 integrated with the movable iron piece 66 moves down, and after the both ends of the movable contact piece 62 come into contact with the fixed contacts 78 and 88, the movable iron piece 66 is absorbed by the magnetic pole portions 37c of the iron cores 37.
According to the embodiment, since the shock when the movable iron piece 66 comes into contact with the magnetic pole portions 37c of the iron cores 37 is absorbed and reduced by the hardened liquid elastic material 97 and the coil terminals 36, collision sound can be restrained, hence to obtain a silent electromagnetic relay advantageously.
When the voltage applied to the coils 31 is stopped, the movable insulation base 61 is raised by the spring force of the return springs 65, the movable iron piece 66 moving together with this is accordingly separated from the magnetic pole portions 37c of the iron cores 37, and the both ends of the movable contact piece 62 are separated from the fixed contacts 78 and 88.
According to the embodiment, when the both ends of the movable contact piece 62 contact with and separate from the fixed contacts 78 and 88, the scattered powder is scattered around the inner surface of the fixed contact bases 71 and 81. However, since the cut-off grooves 73a and 83a are provided on the inner surfaces of the fixed contact bases 71 and 81 as shown by a thick solid line in
When the both ends of the movable contact piece 62 are separated from the fixed contacts 78 and 88, for example, as illustrated in
More specifically, as illustrated in
In the embodiment, although the case of breaking the direct current has been described, the invention is not restricted to this case but it may be applied to the case of breaking an alternative current.
The invention is not restricted to the above-mentioned electromagnetic relay, but it is needless to say that it may be applied to the other electromagnetic relays.
Number | Date | Country | Kind |
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P2003-424980 | Dec 2003 | JP | national |
Number | Name | Date | Kind |
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4616114 | Strasser | Oct 1986 | A |
5519370 | Perreira et al. | May 1996 | A |
5525948 | Poulsen | Jun 1996 | A |
20040066261 | Nishida et al. | Apr 2004 | A1 |
Number | Date | Country |
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05133705 | Oct 1991 | JP |
510040 | Oct 1997 | JP |
WO 9524051 | Sep 1995 | WO |
Number | Date | Country | |
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20050146405 A1 | Jul 2005 | US |