This application claims the benefit under 35 U.S.C. § 371 as a U.S. National Stage Entry of International Application No. PCT/JP2015/069773, filed in the Japanese Patent Office as a Receiving Office on Jul. 9, 2015, which claims priority to Japanese Patent Application Number JP2015-123422, filed in the Japanese Patent Office on Jun. 19, 2015, Japanese Patent Application Number JP2015-112047, filed in the Japanese Patent Office on Jun. 2, 2015, and Japanese Patent Application Number JP2015-085692, filed in the Japanese Patent Office on Apr. 20, 2015, each of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a switching device.
Technology that combines a mechanical relay with a solid-state relay (SSR, semiconductor relay) in order to switch between supplying and interrupting power from a power supply has been disclosed (see, for example, Patent Literature 1 and 2 and the like).
Patent Literature 1: JP 2005-100924A
Patent Literature 2: JP 2003-338239A
In a case where power is supplied and interrupted by combining a mechanical relay with a solid-state relay, it is necessary to take into account chattering from the mechanical relay.
Therefore, the present disclosure proposes a novel and improved switching device which, when supplying and interrupting power by combining a mechanical relay with a solid-state relay, suppresses the effects of chattering from the mechanical relay, and thus makes it possible to stably supply and interrupt power.
According to the present disclosure, there is provided a switching device including: a semiconductor relay configured to switch between supplying and interrupting power from a power supply; a mechanical relay configured to be connected in parallel to the semiconductor relay to switch between supplying and interrupting power from the power supply, and connected at one end to a control terminal of the semiconductor relay; and a switch configured to switch between supplying and interrupting current to the semiconductor relay. The semiconductor relay turns on by high voltage being applied to the control terminal after current flows through a coil of the mechanical relay and a contact is switched, and the semiconductor relay turns off by low voltage being applied to the control terminal after current stops flowing through the coil of the mechanical relay and the contact is switched.
In addition, according to the present disclosure, there is provided a switching device including: a first semiconductor relay configured to switch between supplying and interrupting power from a first power supply; a second semiconductor relay configured to switch between supplying and interrupting power from a second power supply; a first mechanical relay configured to be connected in parallel to the first semiconductor relay to switch between supplying and interrupting power from the first power supply; a second mechanical relay configured to be connected in parallel to the second semiconductor relay to switch between supplying and interrupting power from the second power supply; a first flip-flop circuit configured to control operation of the first mechanical relay and the second mechanical relay; and a second flip-flop circuit configured to output high or low voltage to a control terminal of the first semiconductor relay and a control terminal of the second semiconductor relay. After current has stopped flowing to one of the first mechanical relay or the second mechanical relay, the first flip-flop circuit passes current to the other, and the second flip-flop circuit inverts output to the control terminal of the first semiconductor relay and the control terminal of the second semiconductor relay after current has stopped flowing to one of the first mechanical relay or the second mechanical relay.
In addition, according to the present disclosure, there is provided a switching device including: a first semiconductor relay configured to switch between supplying and interrupting power from a first alternating-current power supply; a second semiconductor relay configured to switch between supplying and interrupting power from a second alternating-current power supply; a first mechanical relay configured to be connected in parallel to the first semiconductor relay to switch between supplying and interrupting power from the first alternating-current power supply; a second mechanical relay configured to be connected in parallel to the second semiconductor relay to switch between supplying and interrupting power from the second alternating-current power supply; a first flip-flop circuit configured to control operation of the first mechanical relay and the second mechanical relay; a second flip-flop circuit configured to output high or low voltage to a control terminal of the first semiconductor relay and a control terminal of the second semiconductor relay; a first trigger circuit configured to generate a first trigger signal using output of the first alternating-current power supply; and a second trigger circuit configured to generate a second trigger signal using output of the second alternating-current power supply. After current has stopped flowing to one of the first mechanical relay or the second mechanical relay, the first flip-flop circuit passes current to the other. The second flip-flop circuit feeds back output to output of the first flip-flop circuit, and inverts output to the control terminal of the first semiconductor relay and the control terminal of the second semiconductor relay on the basis of the first trigger signal or the second trigger signal, after current has stopped flowing to one of the first mechanical relay or the second mechanical relay and current flows to the other.
In addition, according to the present disclosure, there is provided a switching device including: a semiconductor relay configured to switch between supplying and interrupting power from a power supply; a mechanical relay configured to be connected in parallel to the semiconductor relay to switch between supplying and interrupting power from the power supply; and a capacitor configured to be connected in parallel to the mechanical relay and connected at one end to a control terminal of the semiconductor relay. The semiconductor relay turns on by high voltage being applied to the control terminal before the mechanical relay switches from off to on, and the semiconductor relay turns off by low voltage being applied to the control terminal after the mechanical relay has switched from on to off. The capacitor stores power while the mechanical relay is on, and the capacitor outputs power to keep the semiconductor relay on after the mechanical relay has switched off.
As described above, according to the present disclosure, it is possible to provide a switching device which, when supplying and interrupting power by combining a mechanical relay with a solid-state relay, suppresses the effects of chattering from the mechanical relay, and thus makes it possible to stably supply and interrupt power.
Note that the effects described above are not necessarily limitative. With or in the place of the above effects, there may be achieved any one of the effects described in this specification or other effects that may be grasped from this specification.
Hereinafter, (a) preferred embodiment(s) of the present disclosure will be described in detail with reference to the appended drawings. In this specification and the appended drawings, structural elements that have substantially the same function and structure are denoted with the same reference numerals, and repeated explanation of these structural elements is omitted.
Note that the description will be given in the following order.
1. Embodiment of present disclosure
2. Summary
Before describing an embodiment of the present disclosure in detail, the background of the embodiment of the present disclosure will be described.
There exists technology using a solid-state relay (SSR) in order to switch between supplying and interrupting power from a direct-current power supply or an alternating-current power supply. When switching between supplying and interrupting power from a power supply is performed using an SSR, a voltage drop occurs when the SSR is on. For example, if a load of 50 A continues to be applied when a voltage drop of approximately 1.6 V occurs due to the SSR in a case where the SSR is on, a power consumption of 1.6 V×50 A=80 W will occur in the SSR. The SSR will then generate heat due to this power consumption. In order to dissipate the heat generated by the SSR, it is necessary to provide a heat dissipation mechanism, but this heat dissipation mechanism will end up increasing the size of the device.
Therefore, technology that connects a mechanical relay in parallel to the SSR to suppress power consumption by the SSR, as well as heat generation in the SSR that accompanies this power consumption, has been proposed. However, chattering occurs in a mechanical relay when switching contacts. Patent Literature 1 discloses technology that delays the switching of a mechanical relay by a predetermined period of time to suppress the effects of chattering that occurs in the mechanical relay. However, delaying the switching of the mechanical relay by a predetermined period of time results in the switching taking a long period of time, so that much more heat is also generated by the SSR.
Therefore, in view of the background described above, the disclosing party of the present disclosure has intensively studied technology to keep chattering generated when switching contacts in a mechanical relay from affecting switching, in a case where a mechanical relay is connected in parallel to an SSR in order to switch between suppling and interrupting power from a power supply. As a result, the disclosing party of the present disclosure has devised technology to keep chattering generated when switching contacts in a mechanical relay from affecting switching, by switching the SSR on and off in conjunction with the switching of the contacts in the mechanical relay, in a case where a mechanical relay is connected in parallel to an SSR in order to switch between supplying and interrupting power from a power supply, as described below.
Heretofore, the background of the embodiment of the present disclosure has been described. Continuing on, an embodiment of the present disclosure will be described.
The SSR 101 is a contactless relay that uses a semiconductor. In the switching device 100 illustrated in
The mechanical relay RY1 is a relay that has two contacts 1a and 1b. When the switch SW1 is turned on (closed), current flows through a coil provided inside the mechanical relay RY1, and the mechanical relay RY1 switches to connect to the contact 1a due to electromagnetic force created by that current. Also, when the switch SW1 is turned off (open), current stops flowing through the coil provided inside the mechanical relay RY1, and the mechanical relay RY1 automatically switches to connect to the contact 1b due to the loss of the electromagnetic force. That is, the mechanical relay RY1 is an automatic reset relay in which current flows from the power supply to the output terminal, bypassing the SSR 101, when the switch SW1 is turned on and the mechanical relay RY1 is connected to the contact 1a.
The switch SW1 is a switch that controls the operation of the mechanical relay RY1. When the switch SW1 is turned on, current from a power supply VSS flows to the mechanical relay RY1, and current flows through the coil of the mechanical relay RY1. When current flows through the coil of the mechanical relay RY1, the mechanical relay RY1 switches to connect to the contact 1a due to the electromagnetic force generated by that current. When the mechanical relay RY1 switches to connect to the contact 1a, a high potential from the power supply VSS is applied to the control terminal of the SSR 101 through a resistor R1, and when the high potential from the power supply VSS is applied to the control terminal of the SSR 101, the SSR 101 turns on.
On the other hand, when the switch SW1 is turned off, current from the power supply VSS stops flowing to the mechanical relay RY1, such that current stops flowing through the coil of the mechanical relay RY1. When current stops flowing through the coil of the mechanical relay RY1, the mechanical relay RY1 loses the electromagnetic force generated by that current, and consequently switches to connect to the contact 1b. When the mechanical relay RY1 switches to connect to the contact 1b, a low potential is applied to the control terminal of the SSR 101, and when the low potential is applied to the control terminal of the SSR 101, the SSR 101 turns off.
When the switch SW1 switches from off to on, the mechanical relay RY1 gradually generates electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 reaches a certain degree, the mechanical relay RY1 breaks the connection with the contact 1b. When the electromagnetic force increases further, the mechanical relay RY1 connects to the contact 1a. Note that chattering occurs when the mechanical relay RY1 connects to the contact 1a. When the mechanical relay RY1 switches to connect to the contact 1a, a high potential from the power supply VSS is applied to the control terminal of the SSR 101 through the resistor R1, and when the high potential from the power supply VSS is applied to the control terminal of the SSR 101, the SSR 101 turns on.
On the other hand, when the switch SW1 switches from on to off, the mechanical relay RY1 gradually reduces the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b.
Here, when the mechanical relay RY1 breaks the connection with the contact 1a, originally an arc would be generated. However, the switching device 100 connects the SSR 101 and the mechanical relay RY1 in parallel, so the SSR 101 is still kept on immediately after the mechanical relay RY1 breaks the connection with the contact 1a. Therefore, with the switching device 100 illustrated in
With the switching device 100 illustrated in
Therefore, a configuration example of the switching device 100 that improves upon the switching device illustrated in
The mechanical relay RY1 of the switching device 100 illustrated in
The RS flip-flop circuit RSFF1 is an RS-type flip-flop circuit that controls the operation of the mechanical relay RY1. The RS flip-flop circuit RSFF1 provided between the switch SW1 and the mechanical relay RY1 is designed to absorb chattering of the switch SW1. Also, the RS flip-flop circuit RSFF2 is a circuit that controls the operation of the SSR 101.
In a state in which the switch SW1 is connected to a contact b, the RS flip-flop circuit RSFF1 outputs a low potential, so current does not flow through the mechanical relay RY1. Because current is not flowing through the mechanical relay RY1, the mechanical relay RY1 is connected to the contact 2b. Therefore, the contact 2b of the mechanical relay RY1 is closed and the contacts 1a and 2a are open.
When the switch SW1 switches so as to move away from the contact b and connect to a contact a, the RS flip-flop circuit RSFF1 outputs a high potential to the mechanical relay RY1 and current flows through the mechanical relay RY1. The mechanical relay RY1 gradually generates electromagnetic force due to the current output from the RS flip-flop circuit RSFF1. When the electromagnetic force generated by the mechanical relay RY1 reaches a certain degree, the mechanical relay RY1 breaks the connection with the contact 2b. When the electromagnetic force increases further, the mechanical relay RY1 connects to the contacts 1a and 2a, but chattering occurs when connecting to these contacts 1a and 2a.
When the mechanical relay RY1 switches to connect to the contact 2a, a high potential is applied from the power supply VSS to the control terminal of the SSR 101, and when the high potential from the power supply VSS is applied to the control terminal of the SSR 101, the SSR 101 turns on. As a result of the SSR 101 turning on, power from a power supply 1 is output from an output terminal. Although chattering does occur when the mechanical relay RY1 connects to the contacts 1a and 2a, the output of power is not interrupted because the SSR 101 is on, as described above. Also, the SSR 101 that is on is short-circuited due to the mechanical relay RY1 being connected to the contact 1a, so heat generation in the SSR 101 is suppressed.
On the other hand, when the switch SW1 switches so as to move away from the contact a and connect to the contact b, the RS flip-flop circuit RSFF1 outputs a low potential, so current stops flowing through the mechanical relay RY1. Because the RS flip-flop circuit RSFF1 stops the current from flowing through the mechanical relay RY1, the mechanical relay RY1 gradually decreases the electromagnetic force. When the mechanical relay RY1 starts to decrease the electromagnetic force, the mechanical relay RY1 breaks the connection with the contacts 1a and 2a. When the mechanical relay RY1 decreases the electromagnetic force further, the mechanical relay RY1 connects to the contact 2b, but chattering occurs when connecting to this contact 2b.
Here, when the mechanical relay RY1 breaks the connection with the contacts 1a and 2a, originally an arc would be generated. However, the switching device 100 connects the SSR 101 and the mechanical relay RY1 in parallel, so the SSR 101 is still kept on immediately after the mechanical relay RY1 breaks the connection with the contacts 1a and 2a. Therefore, with the switching device 100 illustrated in
That is, the switching device 100 illustrated in
What has been illustrated up to this point is a configuration example of the switching device 100 that switches between outputting and interrupting power from a single power supply. Continuing on, a configuration example of a switching device 100 that switches so as to output power from one of two power supplies will be described.
The switching device 100 illustrated in
The switch SW1 in
The RS flip-flop circuit RSFF1 provided between the switch SW1 and the mechanical relays RY1 and R2 is designed to absorb the chattering of the switch SW1. The RS flip-flop circuit RSFF1 outputs current to the mechanical relays RY1 and R2 to drive the mechanical relays RY1 and R2. Also, the RS flip-flop circuit RSFF2 provided downstream of the mechanical relays RY1 and R2 is a circuit that controls the operation of the SSRs 101 and 102.
As a switching characteristic of the mechanical relays RY1 and R2 of the switching device 100 illustrated in
In a state in which the switch SW1 is connected to the contact a, output on the a-side of the RS flip-flop circuit RSFF1 is high, and output on the b-side of the RS flip-flop circuit RSFF1 is low. As a result of the output on the a-side of the RS flip-flop circuit RSFF1 being high, current flows to the mechanical relay RY1, but current does not flow to the mechanical relay RY2.
Because current is flowing through the mechanical relay RY1, the mechanical relay RY1 is connected to the contact 1a. Also, because current is flowing through the mechanical relay RY2, the mechanical relay RY2 is connected to the contact 1a. Because the mechanical relay RY1 is connected to the contact 1a, the contact 1b is not grounded. Therefore, a high potential is output to the RS flip-flop circuit RSFF2 from the contact 1b of the mechanical relay RY1. Because the mechanical relay RY2 is connected to the contact 1b, the contact 1b is grounded. Therefore, a low potential is output to the RS flip-flop circuit RSFF2 from the contact 1b of the mechanical relay RY2.
The RS flip-flop circuit RSFF2 outputs a low state from the a-side and a high state from the b-side. The inverters 111 and 112 are provided downstream of the RS flip-flop circuit RSFF2, so the outputs of the RS flip-flop circuit RSFF2 are each inverted and supplied to the SSRs 101 and 102. Therefore, a high potential is supplied to the SSR 101 and a low potential is supplied to the SSR 102. The SSR 101 is on and the SSR 102 is off, so the switching device 100 illustrated in
When the switch SW1 switches so as to move away from the contact a and connect to the contact b from this state, the RS flip-flop circuit RSFF1 gradually passes current through the mechanical relay RY2, and the mechanical relay RY2 gradually generates electromagnetic force by the current output from the RS flip-flop circuit RSFF1. When the electromagnetic force generated by the mechanical relay RY2 reaches a certain degree, the mechanical relay RY2 breaks the connection with the contact 1b. When the electromagnetic force increases further, the mechanical relay RY2 connects to the contact 1a, but chattering occurs when connecting to this contact 1a. However, when the mechanical relay RY2 connects to the contact 1a, power has already started to be output via the SSR 102, so even if chattering occurs when the mechanical relay RY2 connects to the contact 1a, the output side will not become unstable.
On the other hand, the RS flip-flop circuit RSFF1 gradually stops the current from flowing through the mechanical relay RY1, so the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b.
A characteristic of the mechanical relay is that the reset time of the contact is shorter than the driving time. Therefore, the switching device 100 illustrated in
When the mechanical relay RY1 breaks the connection with the contact 1a, originally an arc would be generated. However, the switching device 100 illustrated in
The switching device 100 performs a similar operation also in a case where the switch SW1 switches so as to move away from the contact b and connect to the contact a. That is, the switching device 100 illustrated in
When the mechanical relay RY2 breaks the connection with the contact 1a, originally an arc would be generated. However, the switching device 100 illustrated in
The switching device 100 illustrated in
The switching device 100 illustrated in
The RS flip-flop circuit RSFF1 illustrated in
When the switch SW1 illustrated in
When the switch SW1 illustrated in
On the other hand, the RS flip-flop circuit RSFF1 gradually stops the current from flowing through the mechanical relay RY1, so the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b.
When the mechanical relays RY1 and RY2 switch contacts, chattering occurs with the contact on the contacting side, but chattering does not occur with the contact on the separating side. Therefore, the switching device 100 illustrated in
Similarly, arcing originally occurs upon separation of the contacts of the mechanical relays RY1 and RY2 is also absorbed within the operating time of the SSRs 101 and 102, so the switching device 100 illustrated in
Moreover, even if the operating time of the mechanical relays RY1 and RY2 changes due to aging, the RS flip-flop circuit RSFF1 is activated on the basis of operation of the mechanical relays RY1 and RY2, so the switching device 100 illustrated in
The switching device 100 illustrated in
The RS flip-flop circuit RSFF1 illustrated in
When the switch SW1 illustrated in
When the switch SW1 illustrated in
On the other hand, the RS flip-flop circuit RSFF1 gradually stops the current from flowing through the mechanical relay RY1, so the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b.
Here, in the switching device 100 in
Then, when only the mechanical relay RY1 is turned off, i.e., when only the mechanical relay RY1 is connected to the contact 1b, the output of the AND gate 133 becomes low.
The switching device 100 illustrated in
Also, the switching device 100 illustrated in
The switching device 100 illustrated in
The trigger signal generation units 151 and 152 input AC power from AC power supplies 1 and 2 and generate edge pulses.
That is, as illustrated in
When the switch SW1 illustrated in
When the switch SW1 illustrated in
On the other hand, the RS flip-flop circuit RSFF1 gradually stops the current from flowing through the mechanical relay RY1, so the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b.
Here, in the switching device 100 in
With the switching device 100 illustrated in
The switching device 100 illustrated in
Also, the switching device 100 illustrated in
Also, the switching device 100 illustrated in
The switching device 100 illustrated in
The trigger signal generation units 151 and 152 illustrated in
By having the trigger signal generation units 151 and 152 output the falling edge to the NAND gates 153 and 154, the switching device 100 illustrated in
A configuration example of the SSRs 101 and 102 will now be described.
Naturally, the configuration of the SSRs 101 and 102 is not limited to the configuration described above.
In the switching device 100 described up to this point, a case where automatic reset relays are used for the mechanical relays RY1 and RY2 has been described, but the present disclosure is not limited to this example. The switching device 100 may also use a latching relay to supply and interrupt power.
The switching device 100 illustrated in
On the other hand, current flows through a set coil (S-coil) of the mechanical relay RY1 while the switch SW1 illustrated in
With the switching device 100 described up to this point, at least five terminals, i.e., a power supply input, an output, a relay power supply, a ground, and an input of the switch SW1, were required. Hereinafter, a switching device that can be connected in the same way as a typical relay, by having the number of terminals be four, will be described.
The switching device 100 illustrated in
Then, when voltage is applied to the terminal V+ and current flows from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually generates electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 reaches a certain degree, the mechanical relay RY1 breaks the connection with the contact 1b. When the electromagnetic force increases further, the mechanical relay RY1 connects to the contact 1a, but chattering occurs when connecting to this contact 1a. Also, when voltage is applied to the terminal V+, this voltage is applied to the control terminal of the SSR 101, and the SSR 101 turns on. Then, when current flows from the terminal V+ to the terminal V−, an electrical charge is stored in the capacitor C1 through the diode D1.
And after that, when voltage stops being applied to the terminal V+ and current stops flowing from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contact 1a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b.
At this time, it is desirable that the capacitor C1 be able to store enough power to turn the SSR 101 on until the mechanical relay RY1 connects to the contact 1b. Also at this time, the diode D2 is released from the reverse bias and conducts electricity, and the capacitor C2 operates through the coil of the mechanical relay RY1. In other words, the capacitor C2 absorbs the chattering that occurs when the mechanical relay RY1 connects to the contact 1b. Also, the capacitor C2 also forms a discharge circuit of the capacitor C1 through the diode D3, and absorbs surges in the mechanical relay RY1.
Therefore, the switching device 100 illustrated in
The switching device 100 illustrated in
The RS flip-flop circuit RSFF2 is a circuit that controls the operation of the SSR 101, and is a circuit that acts as the capacitor C1 of the switching device 100 illustrated in
In the switching device 100 illustrated in
Then, when voltage is applied to the terminal V+ and current flows from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually generates electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 reaches a certain degree, the mechanical relay RY1 breaks the connection with the contact 1b. When the electromagnetic force increases further, the mechanical relay RY1 connects to the contacts 1a and 2a, but chattering occurs when connecting to these contacts 1a and 2a. Also, when voltage is applied to the terminal V+, this voltage is applied to the control terminal of the SSR 101 via the RS flip-flop circuit RSFF2, and the SSR 101 turns on. Then, when current flows from the terminal V+ to the terminal V−, an electrical charge is stored in the capacitor C1 through the diode D1.
And after that, when voltage stops being applied to the terminal V+ and current stops flowing from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contacts 1a and 2a. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b. At this time, the power stored in the capacitor C1 is able to keep the SSR 101 on through the RS flip-flop circuit RSFF2, via the VCC.
Therefore, the switching device 100 illustrated in
The switching device 100 described up until this point uses a mechanical relay that uses a relay coil to interrupt power from the power supply. Hereinafter, a switching device that uses a manual switch to interrupt power from a power supply will be described.
The switching device 100 illustrated in
Then, when the switch SW1 is pushed in, the switch SW1 breaks the connection with the contact 1b. Note that when the switch SW1 is pushed in and has broken the connection with the contact 1b, an electrical charge is not stored in the capacitor C1, so the SSR 101 is unable to be turned on. When the switch SW1 is pushed in further, the switch SW1 connects to the contact 1a, but chattering occurs when connecting to this contact 1a. When the switch SW1 connects to the contact 1a, the capacitor C1 charges via the MOSFET T1 and the diode D2. When the capacitor C1 is charged, the SSR 101 is able to turn on via the resistor R1 by the voltage in the capacitor C1.
And after that, when the switch SW1 breaks the connection with the contact 1a, the contact 1a is interrupted. When the switch SW1 breaks the connection with the contact 1a, the electrical charge stored in the capacitor C1 continues to keep the SSR 101 on via the resistor R1. Therefore, the inter-electrode voltage when the switch SW1 has broken the connection with the contact 1a is equal to or less than the condition (14 V) under which arcing will occur, because the SSR 101 is on.
And after that, when the switch SW1 connects to the contact 1b, the SSR 101 turns off, and further, the MOSFET T1 also turns off. When the switch SW1 connects to the contact 1b, the reverse bias voltage of the reverse diode of the MOSFET T1, and the diodes D2 and D3 disappears, and a filter circuit formed by the resistor R1 and the capacitor C2 is formed. The filter circuit formed by the resistor R1 and the capacitor C2 has the effect of reducing chattering when the switch SW1 connects to the contact 1b.
Therefore, with the switching device 100 illustrated in
The switching device 100 illustrated in
The RS flip-flop circuit RSFF2 is a circuit that controls the operation of the SSR 101, and is a circuit that acts as the capacitor C1 of the switching device 100 illustrated in
The switching device 100 illustrated in
Then, when the switch SW1 is pushed in, the switch SW1 breaks the connection with the contact 1b. When the switch SW1 is pushed in further, the switch SW1 connects to the contacts 1a and 2a, but chattering occurs when connecting to this contact 1a. When the switch SW1 connects to the contacts 1a and 2a, a high potential is applied to the control terminal of the SSR 101 through the RS flip-flop circuit RSFF2, and the SSR 101 turns on. Then, when current flows from a terminal A to a terminal B, an electrical charge is stored in the capacitor C1 through the MOSFET T1 and the diode D1.
And after that, when the switch SW1 breaks the connection with the contacts 1a and 2a and connects to the contact 2b, chattering occurs when connecting to this contact 2b. At this time, the power stored in the capacitor C1 is able to keep the SSR 101 on through the RS flip-flop circuit RSFF2, via the VCC.
Therefore, with the switching device 100 illustrated in
The switching device 100 illustrated in
Then, when voltage is applied to the terminal V+ and current flows from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually generates electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 reaches a certain degree, the mechanical relay RY1 breaks the connection with the contact 1b. When the mechanical relay RY1 breaks the connection with the contact 1b, a current it becomes a current ISSR that flows from the SSR 101.
When the electromagnetic force increases further, the mechanical relay RY1 connects to the contacts 1a and 2a, but chattering occurs when connecting to these contacts 1a and 2a. Also, when voltage is applied to the terminal V+, this voltage is applied to the control terminal of the SSR 101, and the SSR 101 turns on. Then, when current flows from the terminal V+ to the terminal V−, an electrical charge is stored in the capacitor C1 through the diode D1. Note that when the mechanical relay RY1 connects to the contacts 1a and 2a, the current it becomes a current IRY that flows through the contact 2a of the mechanical relay RY1.
And after that, when voltage stops being applied to the terminal V+ and current stops flowing from the terminal V+ to the terminal V−, the mechanical relay RY1 gradually decreases the electromagnetic force. When the electromagnetic force generated by the mechanical relay RY1 starts to decrease, the mechanical relay RY1 breaks the connection with the contacts 1a and 2a. When the mechanical relay RY1 breaks the connection with the contacts 1a and 2a, the current it becomes the current ISSR that flows from the SSR 101. When the electromagnetic force decreases further, the mechanical relay RY1 connects to the contact 1b, but chattering occurs when connecting to this contact 1b.
At this time, it is desirable that the capacitor C1 be able to store enough power to turn the SSR 101 on until the mechanical relay RY1 connects to the contact 1b. Also at this time, the diode D2 is released from the reverse bias and conducts electricity, and the capacitor C2 operates through the coil of the mechanical relay RY1. In other words, the capacitor C2 absorbs the chattering that occurs when the mechanical relay RY1 connects to the contact 1b. Also, the capacitor C2 also forms a discharge circuit of the capacitor C1 through the diode D3, and absorbs surges in the mechanical relay RY1.
Therefore, the switching device 100 illustrated in
Also, the switching device 100 illustrated in
Also, in the mobile object 200 illustrated in
Note that
The switching device 1000 illustrated in
Hereinafter, the operation of the switching device 1000 illustrated in
A state in which power is not being output from two power supplies 1p and 1m is the initial state. In the initial state, the switch SW1 is off and the self-holding mechanical relay MC1 is in a reset state. In the initial state, the contact 1b of the self-holding mechanical relay MC1 is short-circuited so the potential is low (L). In the initial state, the self-holding mechanical relay MC2 is also in the reset state, and the contact 2b of the self-holding mechanical relay MC2 is short-circuited, so the potential is low (L).
When the switch SW1 switches to on from the initial state, an output a2 of the RS flip-flop circuit RSFF1 becomes high (H). When the output a2 of the RS flip-flop circuit RSFF1 becomes H, an output d2 of the NAND gate 1014 becomes L, and a set coil of the self-holding mechanical relay MC2 is actuated.
When the set coil of the self-holding mechanical relay MC2 is actuated, the contact 2b starts to separate and switches from L to H. At this time, charging to the capacitor C3 through the resistor R4 starts, but the output a2 of the RS flip-flop circuit RSFF1 and the state of the contact 2a of the self-holding mechanical relay MC2 are both H, so the output of the AND gate 1006 becomes H. When the output of the AND gate 1006 becomes H, the resistor R8 is added through the diode D12, and a parallel circuit is formed with the resistor R3. Therefore, a time constant that is the product of the resistor R3 and the capacitor C3 becomes smaller. As a result of the time constant that is the product of the resistor R3 and the capacitor C3 becoming smaller, the voltage rise in the contact 2b of the self-holding mechanical relay MC2 becomes faster.
Then, the contact 2a of the self-holding mechanical relay MC2 becomes L, but chattering occurs when the contact 2a becomes L. However, a change in voltage due to this chattering in the contact 2a is suppressed by a charge/discharge circuit formed by the capacitor C4 and the resistor R4. Then, the output d2 of the NAND gate 1014 becomes H, the set coil of the self-holding mechanical relay MC2 stops being driven, and an output e2 of the RS flip-flop circuit RSFF3 switches from L to H.
When the output e2 of the RS flip-flop circuit RSFF3 becomes H, the output a2 of the RS flip-flop circuit RSFF1 also becomes H, so the output a1 of the AND gate 1001 becomes H and the contact 1a of the self-holding mechanical relay MC1 becomes H, and consequently, the set coil of the self-holding mechanical relay MC1 is actuated.
When the set coil of the self-holding mechanical relay MC1 is actuated, the contact 1b of the self-holding mechanical relay MC1 starts to separate and becomes H, and charging from the resistor R1 to the capacitor C1 starts. However, because the output a1 of the AND gate 1001 and the state of the contact 1a of the self-holding mechanical relay MC1 are both H, the output of the AND gate 1004 becomes H. When the output of the AND gate 1004 becomes H, the resistor R6 is added through the diode D10, and a parallel circuit is formed with the resistor R1. Therefore, the time constant that is the product of the resistor R1 and the capacitor C1 becomes smaller. As a result of the time constant that is the product of the resistor R1 and the capacitor C1 becoming smaller, the voltage rise in the contact 1b of the self-holding mechanical relay MC1 becomes faster.
Then, the contact 1a of the self-holding mechanical relay MC1 becomes L, chattering occurs when the contact 1a becomes L, and a change in voltage due to this chattering is suppressed by a charge/discharge circuit formed by the capacitor C2 and the resistor R2. Then, the output d1 of the NAND gate 1012 becomes H, the set coil of the self-holding mechanical relay MC1 stops being driven, and the contact 1a of the self-holding mechanical relay MC1 becomes L, so the output e1 of the RS flip-flop circuit RSFF2 switches from H to L.
When the output e1 of the RS flip-flop circuit RSFF2 switches from H to L, the output b1 of the RS flip-flop circuit RSFF1 remains L, and the diode D9 that is connected via the AND gate 1003 turns off. When the diode D9 turns off, the resistor R5 does not function, and chattering of the self-holding mechanical relay MC1 is suppressed by the time constant that is based on the product of the capacitor C1 and the resistor R1. This completes the series of the on-sequence.
When the switch SW1 switches from on to off, the output b1 of the RS flip-flop circuit RSFF1 becomes H. Because the contact 1b of the self-holding mechanical relay MC1 is H, the output c1 of the AND gate 1011 becomes L, and the reset coil of the self-holding mechanical relay MC1 is actuated. When the reset coil of the self-holding mechanical relay MC1 is actuated, the contact 1a starts to separate and becomes L. Then, when the contact 1b short-circuits and becomes L, the output c1 of the NAND gate 1011 becomes H. When the output c1 of the NAND gate 1011 becomes H, the reset coil of the self-holding mechanical relay MC1 stops being driven, and the output e1 of the RS flip-flop circuit RSFF2 switches from L to H.
At the point in time at which the output e1 of the RS flip-flop circuit RSFF2 becomes H, the output b1 of the RS flip-flop circuit RSFF1 is already H, so the output b2 of the AND gate 1002 becomes H. Because the contact 2b of the self-holding mechanical relay MC2 is already H at the point at which the output b2 of the AND gate 1002 becomes H, the output c2 of the AND gate 1013 becomes L, and the reset coil of the self-holding mechanical relay MC2 is actuated.
When the reset coil of the self-holding mechanical relay MC2 is actuated, the contact 2a of the self-holding mechanical relay MC2 starts to separate and becomes H, and then the contact 2b becomes L, so the output c2 of the NAND gate 1013 becomes H, the reset coil of the self-holding mechanical relay MC2 stops being driven, and the output e2 of the RS flip-flop circuit RSFF3 switches from L to H, thus completing the series of the off-sequence. Here, the chattering suppression circuit functions appropriately by the time constant switching similar to the case of the on-sequence described above.
In each of the sequences described above, the voltage of the contact 1b of the self-holding mechanical relay MC1 is transmitted to the SSR 1020. In the on-sequence, the self-holding mechanical relay MC2 is on, the SSR 1020 is on, and the self-holding mechanical relay MC1 is on. In the off-sequence, the self-holding mechanical relay MC1 is off, the SSR 1020 is off, and the self-holding mechanical relay MC2 is off.
Therefore, the contact 2c of the self-holding mechanical relay MC2 is short-circuited while the contact 1c of the self-holding mechanical relay MC1 is disconnected, so no current flows. The contact 1c of the self-holding mechanical relay MC1 is short-circuited while the SSR 1020 is short-circuited, so the circuit current will not be affected even if there is chattering. During the off-sequence, the contact 1c of the self-holding mechanical relay MC1 is disconnected when the SSR 1020 is on, so the voltage between contacts is low, and arcing will not occur at the time of disconnection. Also, the SSR 1020 is turned off and then the 2c contact of the self-holding mechanical relay MC2 is disconnected, so no voltage is generated at the contact 2c, and thus arcing will not occur, when the self-holding mechanical relay MC2 is interrupted either.
The switching device 1000 illustrated in
The switching device 100 illustrated in
Therefore, the switching device 100 illustrated in
The switching device 100 illustrated in
Therefore, with the switching device 100 illustrated in
The switching device 100 illustrated in
Therefore, the switching device 100 illustrated in
Also, the switching device 100 illustrated in
As described above, according to an embodiment of the present disclosure, a switching device is provided that suppresses arcing when switching between supplying and interrupting power, when an SSR and a mechanical relay are connected in parallel.
For example, according to an embodiment of the present disclosure, a switching device in which SSR is connected in parallel to a mechanical relay is provided. The switching device according to an embodiment of the present disclosure is able to suppress arcing that occurs upon separation of a contact of a mechanical relay, without chattering, which occurs upon connection of the contact of the mechanical relay, affecting the output of power, by connecting the SSR to the mechanical relay in parallel.
Also, the switching device according to an embodiment of the present disclosure is able to suppress arcing that occurs upon separation of the contact of the mechanical relay, without providing a delay circuit or the like that causes operation to be unstable, by connecting an SSR to a mechanical relay in parallel and appropriately controlling the timing at which the state of the SSR is switched, using a flip-flop circuit and a capacitor and the like.
Also, the switching device according to an embodiment of the present disclosure can also operate with four terminals, just like an existing relay. A switching device that is able to operate with four terminals by suppressing arcing when power is cut off while enabling operation with four terminals, can be used in place of an existing relay.
The preferred embodiment(s) of the present disclosure has/have been described above with reference to the accompanying drawings, whilst the present disclosure is not limited to the above examples. A person skilled in the art may find various alterations and modifications within the scope of the appended claims, and it should be understood that they will naturally come under the technical scope of the present disclosure.
Further, the effects described in this specification are merely illustrative or exemplified effects, and are not limitative. That is, with or in the place of the above effects, the technology according to the present disclosure may achieve other effects that are clear to those skilled in the art from the description of this specification.
Additionally, the present technology may also be configured as below.
(1)
A switching device including:
a semiconductor relay configured to switch between supplying and interrupting power from a power supply;
a mechanical relay configured to be connected in parallel to the semiconductor relay to switch between supplying and interrupting power from the power supply, and connected at one end to a control terminal of the semiconductor relay; and
a switch configured to switch between supplying and interrupting current to the semiconductor relay,
in which the semiconductor relay turns on by high voltage being applied to the control terminal after current flows through a coil of the mechanical relay and a contact is switched, and the semiconductor relay turns off by low voltage being applied to the control terminal after current stops flowing through the coil of the mechanical relay and the contact is switched.
(2)
The switching device according to (1), further including: a first flip-flop circuit configured to control operation of the mechanical relay; and
a second flip-flop circuit configured to output high or low voltage to the control terminal of the semiconductor relay,
in which the second flip-flop circuit inverts the output to the control terminal of the semiconductor relay after current has stopped flowing through the coil of the mechanical relay due to the first flip-flop circuit.
(3)
The switching device according to (2),
in which inverted output of the first flip-flop circuit is output to the second flip-flop circuit.
(4)
The switching device according to any of (1) to (3),
in which the power supply is a direct-current power supply.
(5)
The switching device according to any of (1) to (4),
in which the mechanical relay is an automatic reset relay.
(6)
The switching device according to any of (1) to (4),
in which the mechanical relay is a latching relay.
(7)
A switching device including:
a first semiconductor relay configured to switch between supplying and interrupting power from a first power supply;
a second semiconductor relay configured to switch between supplying and interrupting power from a second power supply;
a first mechanical relay configured to be connected in parallel to the first semiconductor relay to switch between supplying and interrupting power from the first power supply;
a second mechanical relay configured to be connected in parallel to the second semiconductor relay to switch between supplying and interrupting power from the second power supply;
a first flip-flop circuit configured to control operation of the first mechanical relay and the second mechanical relay; and
a second flip-flop circuit configured to output high or low voltage to a control terminal of the first semiconductor relay and a control terminal of the second semiconductor relay,
in which after current has stopped flowing to one of the first mechanical relay or the second mechanical relay, the first flip-flop circuit passes current to the other, and the second flip-flop circuit inverts output to the control terminal of the first semiconductor relay and the control terminal of the second semiconductor relay after current has stopped flowing to one of the first mechanical relay or the second mechanical relay.
(8)
The switching device according to (7),
in which a signal from an opposing break contact is input to the first flip-flop circuit in a case where the first mechanical relay or the second mechanical relay is off.
(9)
The switching device according to (7) or (8),
in which the second flip-flop circuit feeds back output to output of the first flip-flop circuit, and the first flip-flop circuit receives the output of the second flip-flop circuit and passes current to the other of the first mechanical relay or the second mechanical relay, to which current has stopped flowing.
(10)
A switching device including:
a first semiconductor relay configured to switch between supplying and interrupting power from a first alternating-current power supply;
a second semiconductor relay configured to switch between supplying and interrupting power from a second alternating-current power supply;
a first mechanical relay configured to be connected in parallel to the first semiconductor relay to switch between supplying and interrupting power from the first alternating-current power supply;
a second mechanical relay configured to be connected in parallel to the second semiconductor relay to switch between supplying and interrupting power from the second alternating-current power supply;
a first flip-flop circuit configured to control operation of the first mechanical relay and the second mechanical relay;
a second flip-flop circuit configured to output high or low voltage to a control terminal of the first semiconductor relay and a control terminal of the second semiconductor relay;
a first trigger circuit configured to generate a first trigger signal using output of the first alternating-current power supply; and
a second trigger circuit configured to generate a second trigger signal using output of the second alternating-current power supply,
in which after current has stopped flowing to one of the first mechanical relay or the second mechanical relay, the first flip-flop circuit passes current to the other, and
the second flip-flop circuit feeds back output to output of the first flip-flop circuit, and inverts output to the control terminal of the first semiconductor relay and the control terminal of the second semiconductor relay on the basis of the first trigger signal or the second trigger signal, after current has stopped flowing to one of the first mechanical relay or the second mechanical relay and current flows to the other.
(11)
The switching device according to (10),
in which the first trigger circuit and the second trigger circuit generate the first trigger signal and the second trigger signal, respectively, at a timing at which the first alternating-current power supply and the second alternating-current power supply become equal to or less than a predetermined first threshold voltage and a timing at which the first alternating-current power supply and the second alternating-current power supply exceed a second threshold voltage that is lower than the first threshold voltage.
(12)
The switching device according to (11),
in which the first trigger circuit and the second trigger signal also generate a third trigger signal and a fourth trigger signal, respectively, at a timing at which the first alternating-current power supply and the second alternating-current power supply exceed the first threshold voltage and a timing at which the first alternating-current power supply and the second alternating-current power supply become equal to or less than the second threshold voltage, and
the switching device further includes a first NAND gate configured to output NAND of the output of the second flip-flop circuit and the third trigger signal to the first flip-flop circuit, and a second NAND gate configured to output NAND of the output of the second flip-flop circuit and the fourth trigger signal to the first flip-flop circuit.
(13)
A switching device including:
a semiconductor relay configured to switch between supplying and interrupting power from a power supply;
a mechanical relay configured to be connected in parallel to the semiconductor relay to switch between supplying and interrupting power from the power supply; and
a capacitor configured to be connected in parallel to the mechanical relay and connected at one end to a control terminal of the semiconductor relay,
in which the semiconductor relay turns on by high voltage being applied to the control terminal before the mechanical relay switches from off to on, and the semiconductor relay turns off by low voltage being applied to the control terminal after the mechanical relay has switched from on to off, and
the capacitor stores power while the mechanical relay is on, and the capacitor outputs power to keep the semiconductor relay on after the mechanical relay has switched off.
(14)
The switching device according to (13), further including:
a flip-flop circuit configured to output high or low voltage to the control terminal of the semiconductor relay.
(15)
The switching device according to (13) or (14),
in which the mechanical relay is an automatic reset relay.
(16)
The switching device according to (13) or (14),
in which the mechanical relay is a manual reset relay.
(17)
The switching device according to (13),
in which energization through the semiconductor relay starts when the off state of the mechanical relay is canceled, and the energization switches to energization only through the mechanical relay when the mechanical relay switches on after a predetermined period of time has passed after the off state is canceled.
(18)
The switching device according to any of (13) to (17),
in which when the state of the mechanical relay switches, a time constant of an RC circuit provided upstream of the semiconductor relay is changed.
(19)
A switching device including:
a semiconductor relay configured to switch between supplying and interrupting power from a first power supply;
a first self-holding mechanical relay configured to be connected in parallel to the semiconductor relay to switch between supplying and interrupting power from the first power supply, and connected at one end to a control terminal of the semiconductor relay;
a second self-holding mechanical relay configured to switch between supplying and interrupting power from a second power supply;
a switch configured to control the supply and interruption of power to the first self-holding mechanical relay and the second self-holding mechanical relay; and
timing adjustment circuits configured to be provided between the switch and the first and second self-holding mechanical relays,
in which the timing adjustment circuits adjust a timing such that the second self-holding mechanical relay, the semiconductor relay, and the first self-holding mechanical relay turn on in a case where the supply of power from the first power supply and the second power supply starts in response to operation of the switch, and the first self-holding mechanical relay, the semiconductor relay, and the second self-holding mechanical relay turn off in a case where the supply of power from the first power supply and the second power supply is stopped in response to operation of the switch.
(20)
The switching device according to (18),
in which the timing adjustment circuits switch time constants of a first RC circuit provided upstream of the first self-holding mechanical relay and a second RC circuit provided upstream of the second self-holding mechanical relay, when the supply of power from the first power supply and the second power supply starts or stops in response to operation of the switch.
(21)
A mobile object including: the switching device according to any of (1) to (20).
(22)
A power supply system including:
a battery configured to supply direct-current power;
a drive unit configured to be driven by the direct-current power supplied from the battery; and
at least one of the switching device according to any of (1) to (20), provided between the battery and the drive unit.
Number | Date | Country | Kind |
---|---|---|---|
2015-085692 | Apr 2015 | JP | national |
2015-112047 | Jun 2015 | JP | national |
2015-123422 | Jun 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/069773 | 7/9/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/170699 | 10/27/2016 | WO | A |
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Entry |
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International Search Report and Written Opinion and English translation thereof dated Sep. 15, 2015 in connection with International Application No. PCT/JP2015/069773. |
International Preliminary Report on Patentability and English translation thereof dated Nov. 2, 2017 in connection with International Application No. PCT/JP2015/069773. |
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Number | Date | Country | |
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20180138000 A1 | May 2018 | US |