1. Field of the Invention
The present invention relates to switching devices which are operated in a swinging manner and more particularly it relates to a switching device which outputs two-position change-over signals with a consecutive pressing operation and which is suitable for use in a drive switch of a car-mounted automatic widow apparatus and the like.
2. Description of the Related Art
Also, in the state shown in
When two groups of the stationery contacts 2a to 2c are disposed in two rows on the bottom wall 1a of the casing 1, and the conductive plate 3, the actuator 4a, and the other parts are disposed for each group of the stationery contacts 2a to 2c, two sets of switching elements sharing the casing 1 and the turning lever 6 can be disposed side by side. Accordingly, by disposing these two sets of switching elements so as to be symmetric with respect to a point in plan view, a double-pole double-throw switching device in which, when the operating knob is pressed into one direction, one of the switching elements outputs a first drive signal, and when the operating knob is pressed into the other direction, the other switching element outputs a second drive signal can be achieved.
Such a switching device has been widely used as a drive switch of a car-mounted automatic window apparatus. In this case, since the drive signal for performing an operation of opening or closing a window can be output while the operating knob is being pressed, a manual operation by which the degree of opening of the window can be set as desired can be performed.
The drive switch of a car-mounted automatic window is also required to have an operational function of fully opening or closing the window through one-touch operation. In order to additionally provide such an operational function to the foregoing switching device, the switching device usually has a push-switch (a tactile switch) disposed next thereto, which is operated by pressing in conjunction with the turning of the turning lever 6. Such an example known switching device has a structure in which a pressing drive rod is disposed so as to protrude downwards, passing through the bottom wall 1a of the casing 1, and when the turning lever 6 is turned by a large amount, the pressing drive rod is pressed down so as to actuate the push-button; alternatively, another structure in which a pressing drive body is disposed so as to protrude sidewards from the casing 1, and when the turning lever 6 is turned by a large amount, the pressing drive body actuates the push-button. In such an example known switching device, the operating knob is pressed down so as to turn the turning lever 6 by a predetermined amount and to cause the conductive plate 3 to come into contact with the stationery contact 2b which has been kept away from the conductive plate 3, and then the turning lever 6 is further turned by another predetermined amount by further pressing down the operating knob. With this operation, the pressing drive rod or the pressing drive body is pressed down by the turning lever 6 so as to actuate an operating unit of the push-switch by pressing, so that a drive signal for performing an operation of fully opening or closing the window is output.
In the known switching device shown in
When the known switching device shown in
In view of the problems of the conventional art, the present invention has been made. Accordingly, it is an object of the present invention to provide a switching device which has a compact, thin, and simple structure and is easy to assemble.
In order to achieve the above-mentioned object, a switching device according to the present invention includes a casing including at least one pair of opposing sidewalls formed on a bottom wall thereof in a standing manner; at least one group of stationery contacts fixed to the casing and exposed on the bottom wall; at least one conductive plate swingably disposed above the bottom wall and coming into contact with or detached from at least one of the stationery contacts; at least one drive body which is disposed on the conductive plate so as to be movable upwards and downwards and which is turnable about a shaft of the drive body; and at least one spring elastically urging the shaft of the drive body towards the bottom wall. The drive body includes a sliding actuator slidable on a sloped surface of the conductive plate and a pressing actuator protruding sidewards from the casing, and the pressing actuator is disposed so as to oppose an operating unit of a push-switch disposed in the vicinity of the casing.
In the switching device having the above-mentioned structure, since the spring elastically urges the shaft of the drive body towards the bottom wall of the casing, when a pressing operation force is exerted, via an operating knob, on the pressing actuator of the drive body protruding sidewards from the casing, the sliding actuator of the drive body slides on the sloped surface of the conductive plate in conjunction with the turning of the drive body so as to turn the conductive plate. That is, the pressing actuator of the drive body can be directly pressed by the operating knob. Accordingly, since no other drive member for causing the conductive plate to come into contact with or to be detached from one of the stationery contacts is required to be interposed between the drive body and the operating knob, and also the spring can be disposed in a narrow space above the drive body, the overall structure of the switching device can be easily made thin. Also, since the push-switch disposed in the vicinity of the casing is actuated by the pressing actuator which is pressed down by the operating knob, no additional drive member for the push-switch is required to be disposed, thereby leading to a compact, thin, and simple structure. In addition, since the conductive plate, the drive body, and the spring are built on the bottom wall of the casing in that order, the switching device is easy to assemble.
In the switching device having the above-mentioned structure, preferably, the conductive plate includes a base for supporting the drive body which has no pressing operation force acted thereon; a rising portion continuously extending from the base and having the sloped surface formed thereon; and a movable contact which extends from the end of the rising portion towards the other side of the base and which is contactable with any one of the stationery contacts. In this case, when the pressing actuator which extends from the shaft of the drive body disposed on the conductive plate and which protrudes towards the opposite side of the movable contact is pressed down by the operating knob, the sliding actuator of the drive body slides on the rising portion so as to turn the conductive plate so that the movable contact comes into contact with the predetermined stationery contact. Also, when the pressing operation force is removed after the conductive plate is turned, since the restoring force of the spring causes the sliding actuator to slide on the rising portion in the reverse direction, the conductive plate is turned in the reverse direction so as to return to its initial position. Meanwhile, the sliding actuator of the drive body is not required to slide on a portion of the conductive plate, which extends from the base of the conductive plate in the opposite direction of the rising portion, the portion of the conductive plate on which the drive body does not slide suffices to have a flat shape, thereby allowing the conductive plate to have a relatively small length and to be easily processed. Furthermore, the group of stationery contacts preferably includes a first stationery contact, serving as a fulcrum of the conductive plate and always remaining in contact with the conductive plate, and a second stationery contact which comes into contact with or is detached from the movable contact. In addition, the group of stationery contacts may further include a third stationery contact which comes into contact with or is detached from a portion of the conductive plate, which extends from the base towards the other side of the rising portion.
Also, in any one of the above-mentioned structures, the casing may have two sets of switching elements disposed therein side by side, each including the group of stationery contacts, the conductive plate, the drive body, and the spring. This structure provides a double-pole double-throw switching device in which one of the switching elements outputs a first drive signal when the operating knob is pressed into one direction and the other switching element outputs a second drive signal when the operating knob is pressed into the other direction. In this case, preferably, the two groups of stationery contacts, the two conductive plates, and the two drive bodies of the two sets of switching elements are respectively disposed so as to be symmetric with respect to a point in plan view. Also, in the switching device having the foregoing structure, preferably, the casing has an opening opposing the bottom wall; each of a plurality of the corresponding sidewalls, which are disposed in the casing in a standing manner so as to be parallel to each other, has a depression formed so as to be open towards the opening and having the shaft of the corresponding drive body inserted therein so as to be movable upwards and downwards; and each of another plurality of the corresponding sidewalls, which are disposed in the casing so as to be at a right angle with the former sidewalls, has a slit formed so as to be open towards the opening and having a portion of the corresponding drive body for supporting the pressing actuator inserted therein so as to be movable upwards and downwards. With this structure, the overall structure of the switching device is easily made thin.
A preferred embodiment of the present invention will be described with reference to the accompanying drawings.
The switching device illustrated in these figures is used as a drive switch of a car-mounted automatic window apparatus and is a double-pole, double-throw switching device using two sets of switching elements.
The switching device is schematically formed by a casing 10 forming a pair of contact-storing spaces S1 and S2 by disposing sidewalls 10b and 10c and partitions 10d on a bottom wall 10a in a standing manner; a pair of groups of stationery contacts 11a to 11c and 12a to 12c disposed on the bottom wall 10a of the casing 10 by insert-molding; three terminals 13 extending from the stationery contacts 11a to 11c and protruding downwards from the casing 10; three terminals 14 extending from the stationery contacts 12a to 12c and protruding downwards from the casing 10; a pair of conductive plates 15 and 16 swingably disposed on the bottom wall 10a in the contact-storing spaces S1 and S2, respectively; a pair of drive bodies 17 and 18 which are disposed on the conductive plates 15 and 16 so as to be movable upwards and downwards and which are rotatable about corresponding shafts 17a and 18a, respectively; a pair of leaf springs 19 and 20 elastically urging the shafts 17a and 18a of the drive bodies 17 and 18 towards the bottom 10a, respectively; and a cover 21 made from a metal plate, fixed to the casing 10 so as to cover an upper opening 10e of the casing 10. Also, as shown in
The casing 10 has the two long sidewalls 10c which are parallel to each other, the four partitions 10d, and the two short sidewalls 10b which lie at a right angle with the long sidewalls 10c, all disposed on the bottom wall 10a in a standing manner. As shown in
The group of stationery contacts 11a to 11c is disposed in a row in the inner bottom part of the contact-storing space S1 of the casing 10, and consists of the first stationery contact 11a, which always remains in contact with the conductive plate 15 so as to serve as a swinging fulcrum of the contact plate 15, and the second and third stationery contacts 11b and 11c which comes into contact with or is detached from the conductive plate 15. Likewise, the group of stationery contacts 12a to 12c is disposed in a row in the inner bottom part of the contact-storing space S2 of the casing 10, and consists of the first stationery contact 12a, which always remains in contact with the conductive plate 15 so as to serve as a swinging fulcrum of the conductive plate 15, and the second and third stationery contacts 12b and 12c which comes into contact with or is detached from the conductive plate 16. The groups of the stationery contacts 11a to 11c and 12a to 12c are symmetrically disposed with respect to a point in a plan view. Also, the three terminals 13 extending from the corresponding stationery contacts 11a to 11c and the three terminals 14 extending from the corresponding stationery contacts 12a to 12c are all connected to an external circuit.
The conductive plate 15 is made from a metal plate and has a base 15a for supporting the drive body 17 which is not operated by pressing; a rising portion 15b having an inverted V-shape in side view and having a sloped surface continuously extending from one end of the base 15a; a flat portion 15c extending from the other end of the base 15a; and a movable contact 15d extending from the rising portion 15b towards the other side of the base 15a. The movable contact 15d and the flat portion 15c are contactable with the stationery contact 11b and the stationery contact 11c, respectively. In addition, the conductive plate 15 has two projections 15e formed on both longitudinal sides thereof so as to sandwich the base 15a, and, by engaging these projections 15e with the corresponding protrusions 10i of the casing 10, the conductive plate 15 is prevented from being displaced in the longitudinal direction thereof when it is swinging. The conductive plate 16 having the same shape as that of the conductive plate 15 has a rising portion 16b and a flat portion 16c next to both sides of a base 16a thereof, and has a movable contact 16d extending from one longitudinal end thereof. The movable contact 16d is contactable with the stationery contact 12b, while the flat portion 16c extending from the other longitudinal end of the conductive plate 16 is contactable with the stationery contact 12c. The conductive plate 16 also has two projections 16e formed on both longitudinal sides thereof so as to sandwich the base 16a, and, by engaging these projections 16e with the corresponding protrusions 10i of the casing 10, the conductive plate 16 is prevented from being displaced in the longitudinal direction thereof when it is swinging. The pair of conductive plates 15 and 16 are also disposed so as to be symmetric with respect to a point in a plan view.
The drive body 17 has the shaft 17a, a sliding actuator 17d extending downwards from the shaft 17a, the arm 17c extending sidewards from the shaft 17a and inserted in one of the slits 10h, and the pressing actuator 17b formed at the top of the arm 17c and disposed outside one of the sidewalls 10b. Likewise, the drive body 18 has the shaft 18a, a sliding actuator 18d extending downwards from the shaft 18a, the arm 18c extending sidewards from the shaft 18a and inserted in the other slit 10h, and the pressing actuator 18b formed at the top of the arm 18c and disposed outside the other sidewalls 10b. As shown in
Since the leaf spring 19 is fixed to the sidewalls 10b of the casing 10 and elastically urges the shaft 17a of the drive body 17 towards the bottom wall 10a, this urging force causes the sliding actuator 17d of the drive body 17 to come into elastic contact with the conductive plate 15. When the drive body 17 is turned about the shaft 17a, the sliding actuator 17d slides on the conductive plate 15 so as to turn the conductive plate 15. Likewise, since the leaf spring 20 is also fixed to the sidewalls 10b and elastically urges the shaft 18a of the drive body 18 towards the bottom wall 10a, this urging force causes the sliding actuator 18d of the drive body 18 to come into elastic contact with the conductive plate 16. When the drive body 18 is turned about the shaft 18a, the sliding actuator 18d slides on the conductive plate 16 so as to turn the conductive plate 16.
In other words, the switching device has a structure in which a first switching element having the leaf spring 19, the drive body 17, the conductive plate 15, and the group of stationery contacts 11a to 11c is disposed in the contact-storing space S1; a second switching element having the leaf spring 20, the drive body 18, the conductive plate 16, and the group of stationery contacts 12a to 12c is disposed in the contact-storing space S2; and these switching elements, are disposed side by side in the casing 10. Also, since the cover 21 has four fixing pieces 21c formed at the four bottom corners thereof, when these fixing pieces 21c are engaged with the four corners of the casing 10 by bending, the cover 21 is fixed to the casing 10 while covering the upper opening 10e.
An operation of the switching device having the above-mentioned structure will be described. In a non-operational state, as shown in
In this state, when the operating knob 22 is operated by pressing so as to turn counterclockwise by a predetermined amount, since the pressing actuator 17b of the drive body 17 is pressed down by the pressing projection 22b of the operating knob 22 and hence the arm 17c turns counterclockwise, the sliding actuator 17d slides on the rising portion 15b of the conductive plate 15 while the shaft 17a is slightly raised such that the central part of the leaf spring 19 is pushed up to form an upward deflection, and the conductive plate 15 turns clockwise in the figure (see
When the pressing operation force exerted on the operating knob 22 is removed in the state shown in
Next, an operation of the operating knob 22 which is further pressed down in the state shown in
In the state shown in
As described above, in this embodiment, since the leaf springs 19 and 20 elastically urge the shafts 17a and 18a of the drive bodies 17 and 18, respectively, towards the bottom wall 10a of the casing 10, when the pressing actuators 17b and 18b protruding sidewards from the casing 10 are selectively pressed down, the sliding actuators 17d and 18d of the drive bodies 17 and 18 slide on the sloped surfaces of the conductive plates 15 and 16 so as to turn the conductive plates 15 and 16, respectively. That is, this switching device has an advantage that the drive bodies 17 and 18 can be directly pressed down by the operating knob 22, no additional drive members are needed to be interposed between the drive bodies 17 and 18 and the operating knob 22, and, in addition, the leaf springs 19 and 20 serving as return springs can be disposed in a small space above the shafts 17a and 18a, thereby achieving a thin overall structure of the switching device. Also, since the push-switches 24 and 25 are respectively actuated by the pressing actuators 17b and 18b which are pressed down by the operating knob 22, no additional drive members for the push-switches are needed. Accordingly, in spite of the multifunctional feature of the switching device performing a manual operation and a fully opening or closing operation, the structure of the switching device does not become complicated and its advantage in a compact and thin structure is not undermined. In addition, since this switching device has the conductive plates 15 and 16, the drive bodies 17 and 18, the leaf springs 19 and 20, and the cover 21 are built on the bottom wall 10a of the casing 10 in that order, the switching device is easy to assemble.
Also, in the switching device according to this embodiment, when the operating knob 22 is operated by pressing, one of the drive bodies 17 and 18 is driven and the other is not subjected to the pressing force; accordingly, the conductive plates 15 and 16 have a relatively simple structure in which the bases 15a and 16a have the rising portions 15b and 16b and the flat portions 15c and 16c formed at both sides thereof, respectively. That is, although a known switching device uses a conductive plate having an approximate M-shape in plan view and having a pair of rising portions, in the conductive plate 15 (16) according to this embodiment, since the drive body 17 (18) does not slide on the surface of a portion of the conductive plate 15 (16), which extends from the base 15a (16a) towards the other side of the rising portion 15b (16b), the portion can be made so as to serve as the flat portion 15c (16c), thereby allowing the conductive plates 15 and 16 to be easily processed and to have reduced lengths.
Furthermore, in the switching device according to this embodiment, since the two groups of stationery contacts 11a to 11c and 12a to 12c, the two conductive plates 15 and 16, and the two drive bodies 17 and 18 of two sets of switching elements are respectively disposed so as to be symmetric with respect to a point in plan view, a space in the casing 10 can be effectively used and thus the entire switching device can be easily made compact. In addition, since the depressions 10f and 10g in which the shafts 17a and 18a are to be inserted so as to be movable upwards and downwards are formed in the sidewalls 10c and the partitions 10d of the casing 10, respectively, and also the slits 10h in which the arms 17c and 18c are to be inserted are formed in the sidewalls 10b of the casing 10, a space for the drive bodies 17 and 18 to be movable therein is kept while the height of the casing 10 is reduced.
When the leaf springs 19 and 20 are formed so as to cover the upper opening 10e of the casing 10, the cover 21 can be eliminated. Those skilled in the art will appreciate that the present invention is also applicable to a switching device having only one set of a switching element.
Number | Date | Country | Kind |
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2002-139046 | May 2002 | JP | national |
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Number | Date | Country | |
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20040011636 A1 | Jan 2004 | US |