This application claims priority under 35 U.S.C. Section 119 of German Patent Application No. DE 10 2022 102 242.0 filed on Feb. 1, 2022, the disclosure of which is incorporated herein by reference.
The disclosure relates to a switching element for a valve train of an internal combustion engine.
EP 1 472 438 B1 discloses a switching element for a valve train of an internal combustion engine, wherein this switching element comprises an external part and an internal part that can be displaced relative thereto. The internal part is axially displaceably guided in a bore in the external part and is used for coupling to a push rod, while the external part rotatably supports a roller on which contact with a lifting cam of a camshaft is made when the switching element is in the installed state in the valve train. The internal part and the external part can be positioned relative to one another in a coupling position, in which the external part and the internal part can be positively coupled to one another via locking elements. Thus, in the coupled position, there is a recess in the external part which overlaps with a receptacle which is designed on the internal part and in which the locking elements are each guided in a radially displaceable manner.
The individual locking element is pretensioned in the direction of a locking position in which the respective locking element is enclosed in the coupling position of the external part and internal part on the front side with a locking section in the recess of the external part, and thereby causes the internal part to be coupled to the external part in the axial direction. By applying pressure to the recess of the external part and thus applying pressure to the front side of the locking elements, these can be displaced back completely into the receptacle of the internal part and the coupling can thus be canceled. The respective locking section is defined on the individual locking element by a flattened portion, with which the individual locking element is provided on a radially outwardly directed end. In this case, a respective chamber is divided off by the respective locking section in the respective locking position of the individual locking element, which is thereby spatially separated from the recess of the external part.
Proceeding from the prior art described above, it is now the object of the present disclosure to create a switching element for a valve train of an internal combustion engine, wherein this switching element is distinguished by improved switching characteristics.
According to the disclosure, a switching element comprises an external part and an internal part, which is accommodated in a bore of the external part so that it can be axially displaced with respect to the external part and can be displaced relative to the external part into a coupling position in which at least one radially extending receptacle of the internal part overlaps at least one radially extending recess of the external part. In addition, at least one locking element is provided, which is guided in a radially displaceable manner in the at least one receptacle and which is provided with a flattened portion on a respective radially outwardly directed end, wherein one flattened portion on a respective radially outwardly directed end of the at least one locking element defines a respective locking section with which the at least one locking element in its locking position and the coupling position of the internal part and the external part encloses the at least one recess of the external part. A control pressure can be applied to the at least one recess of the external part, thereby radially displacing the at least one locking element from the locking position to a release position in which the at least one locking element is fully inserted into the at least one receptacle. At least in the one respective locking position, a chamber delimited by the at least one locking element is spatially separated from the at least one recess of the external part by the respective locking section.
The external part and the internal part of the switching element according to the disclosure can each be designed as a cylindrical body, wherein the external part then defines the bore as a hollow cylinder in which the internal part is guided so that it can be axially displaced relative to the external part. In particular, a spring set having at least one spring element is accommodated between a bottom of the external part defined by the bore and an end face of the internal part facing this bottom, via which the internal part is pretensioned axially in the direction of extension of the internal part from the external part. The external part can also support a roller, with which the external part is in contact, in particular with a lifting cam of a camshaft of the valve train, when the switching element is in the installed state. In this respect, the switching element is designed in the manner of a roller tappet. The internal part is intended in particular for a contact with at least one gas exchange valve of the valve train when the switching element is in the installed state, wherein this contact can be made indirectly via at least one intermediate follower member, which can be a push rod. In particular, a play compensation element is also accommodated in the internal part, on which the contact of the internal part with the at least one follower member is made.
In the context of the disclosure, “axial” means an orientation in the direction of the longitudinal center axes of the internal part and the external part. “Radial” means an orientation in the diameter direction of the internal part and the external part and thus transverse to their longitudinal center axes.
The external part and the internal part can be positioned relative to one another in the coupling position by corresponding axial displacement of the internal part in the external part, in which an axial coupling of the external part and the internal part can be brought about. In the present case, this is realized via at least one locking element, which is slidably guided in at least one receptacle of the internal part, wherein this at least one receptacle thus extends radially. On the side of the external part there is a radially aligned recess which in the coupled position overlaps, or aligns with the at least one receptacle of the internal part. The at least one locking element can be displaced in the radial direction in the at least one receptacle of the internal part and thereby positioned in a locking position in which the at least one locking element can be enclosed with a respective locking section in the at least one receptacle when the external part and the internal part engage in the coupling position of the external part, and thereby causes a positive coupling of the internal part and the external part in the axial direction.
In an example embodiment, the at least one receptacle of the internal part is designed as a radially running through bore, in which two radially opposed locking elements are slidably guided, wherein these two locking elements are thus positioned in their locking positions in relation to the internal part with their locking sections protruding radially outwards and thus in the coupling position of external part and internal part can respectively be enclosed in the at least one recess of the external part. On the side of the external part, there can be one recess, wherein this in particular comprises an annular groove which is formed circumferentially on an inner diameter of the external part at the corresponding axial height. In an example embodiment, this annular groove is formed with a greater extent in the axial direction than the receptacle of the internal part.
The at least one locking element is in particular pretensioned in the respective locking position and, when the external part and internal part are positioned in the coupled position, engages with the respective locking section defined on the front side in the recess of the external part. The respective locking position in the coupling position of the external part and the internal part is defined in that the respective locking element is prevented from further displacement radially outwards by frontal contact on the respective locking section. The respective locking section is defined by a flattened portion with which the at least one locking element is provided at a radially outer end. The respective flattened portion is designed in particular as a recess that runs from the end with a specific extension in the radial direction, wherein, when implementing the at least one locking element as a cylindrical body in the corresponding region, this flattened portion thereby reduces the otherwise circular cross-section of the body by a defined circular segment.
The pretensioning of the at least one locking element in the respective coupling position thereof can be carried out within the meaning of the disclosure via a spring element, wherein the individual locking element is displaced radially into the receptacle of the internal part against this spring element. In the release position, the individual locking element is displaced completely into the receptacle of the internal part, whereby the respective positive fit between the internal part and the external part is canceled via this locking element, and the two parts can be displaced axially relative to one another. The individual locking element is displaced back by applying pressure to the recess of the external part, which in the coupled position of the internal part and external part results in pressure being applied to the respective end face of the individual locking element. In an example embodiment, the pressurization takes place with hydraulic fluid, so that the switching element is designed as a hydraulic switching element in this case.
A respective flattened portion of the at least one locking element defines an anti-rotation section, in which an anti-rotation means can be enclosed and which can prevent the positive fit of at least one locking element from undesired rotation in the receptacle. This anti-rotation means can be in the form of a circlip, which is accommodated in a groove which runs circumferentially on an outer jacket of the internal part and merges into the receptacle, i.e., is configured to be axial at the height of the receptacle. Together with the receptacle of the internal part and the radially surrounding external part, each flattened portion also delimits a chamber, the size of which changes with the displacement of the respective locking element and which, at least in the respective locking position, is spatially separated from the at least one recess of the external part by the respective locking section external part.
The disclosure now comprises the technical teaching that at least one bypass is designed which indirectly fluidly connects the at least one recess of the external part and a respective chamber at least until a respective chamber is directly fluidly connected to the at least one recess in the course of the displacement of the at least one locking element. In other words, at least one bypass is provided in the switching element according to the disclosure, which is used to indirectly fluidly connect the at least one recess of the external part to the respective chamber. This indirect fluid connection via the at least one bypass is carried out at least until the at least one recess of the external part and a respective chamber are directly fluidly connected to one another when the at least one locking element is displaced.
Such a configuration of a switching element has the advantage that the indirect fluid connection established via the at least one bypass when pressure is applied to the recess of the external part can also directly supply pressure to a respective chamber, although the chamber and recess are still spatially separated from one another by a respective locking section. On the one hand, this avoids the effect that the chamber, which enlarges in the course of the displacement of the associated locking element, can only be filled up when the associated locking element has been displaced so far in the direction of the respective release position that the respective locking section releases the chamber with respect to the recess of the external part. Thus, this delayed filling would otherwise result in a drop in pressure when the pressure is applied, and thus also in a delay in the displacement of the at least one locking element. On the other hand, pressure can be applied to the front of the locking element on a larger surface. Overall, an improved switching characteristic of the switching element can be achieved.
In contrast, with the switching element of EP 1 472 438 B1, the respective chamber can only be filled when the associated locking element has been displaced so far into the receptacle of the internal part that separation from the recess of the external part by the respective locking section of the associated locking element occurs. This results in a drop in the control pressure and thus also in a delay in the displacement of the associated locking element.
In the switching element according to the disclosure, the at least one bypass is intended to indirectly fluidly connect the at least one recess of the external part and a respective chamber in the course of the displacement of the at least one locking element until there is a direct fluid connection between a respective chamber and the at least one recess. A direct fluid connection between the at least one recess of the external part and the chamber means that a medium can flow directly from the at least one recess into the chamber, wherein this is the case after a certain radial displacement of the locking element from the locking position to the release position. The at least one bypass allows the medium to flow indirectly from the at least one recess into the chamber, at least until this aforementioned direct fluid connection is established. There can be either a permanent indirect fluid connection via the at least one bypass, or there is an indirect fluid connection only over a partial section of the radial displacement of the at least one locking element, namely over the partial section in which the direct fluid connection between the chamber and the at least one recess does not yet exist.
According to an embodiment of the disclosure, the at least one bypass is formed by a cut-out, which widens the receptacle at least in the sections in the mouth region thereof onto an outer jacket of the internal part and runs radially far enough into the receptacle that at least as long as there is a transfer from the at least one recess of the external part past the at least one locking element into which a respective chamber is placed until a respective chamber is directly fluidly connected to the at least one recess of the external part. Advantageously, a bypass can thereby be formed in a simple manner by machining the receptacle in the internal part, wherein a radial extension of the cut-out from the mouth region into the receptacle defines how long the passage past the at least one locking element can take place. A permanent fluid connection between the recess of the external part and the chamber via the cut-out can also be produced here if necessary. A plurality of such cut-outs can be formed on the wall of the receptacle. In particular, the respective cut-out(s) is/are also provided in a force-free region of the receptacle.
Alternatively or additionally to the aforementioned embodiment, the at least one bypass is formed by a depression that is designed on an outer jacket of the internal part and fluidly connects the at least one recess of the external part to a groove. The groove on the outer jacket of the internal part runs all the way around and is used to hold an anti-rotation means for the at least one locking element in the receptacle, wherein the circumferential groove merges into a respective receptacle. In this way, too, a bypass can be implemented in a simple manner, by making the depression manufactured to fluidly connect the recess of the external part to the groove on the outer jacket of the internal part. As a result, a medium can pass from the recess of the external part via the depression into the groove and then also pass into the chamber due to the fluid connection of the groove to the recess and thus also to the chamber. A permanent, indirect fluid connection of the recess of the external part and the chamber can be realized as a result. In a further development of this variant, the depression is either slot-shaped or circular.
Further alternatively or additionally, the at least one bypass is formed by a respective depression which is designed on an inner jacket of the external part formed by the bore and fluidly connects the at least one recess of the external part to the at least one receptacle of the internal part. As a result, a bypass can also be implemented in a simple manner.
Another possible embodiment of the disclosure, which can be implemented here alternatively or additionally to one or more of the aforementioned variants, is that the at least one bypass is formed by a respective cut-out that is introduced into the at least one locking element. In a further development of this possible embodiment, a respective cut-out on a surface of the at least one locking element is introduced into a contact surface, which is defined on the surface by each flattened portion and with which the at least one locking element rests axially on the external part in the locking position. Alternatively or additionally thereto, a respective cut-out is formed tangentially on a cylindrical guide surface on which the at least one locking element is radially displaceable in the at least one recess of the internal part, wherein a respective cut-out, due to its position on the guide surface, allows a passage from the at least one recess of the external part past the at least one locking element into the respective chamber at least until the respective chamber is directly fluidly connected to the at least one recess of the external part.
These possible embodiments again allow a medium to pass from the at least one recess of the external part, past the at least one locking element, and into a respective chamber. The individual cut-out can be in the form of a slot or a notch.
According to a further embodiment of the disclosure, which can also be combined with one or more of the aforementioned variants, the at least one bypass is formed by a respective channel which is defined in the at least one locking element and which opens into the respective chamber. In this way, an indirect fluid connection and thus a supply of a medium from the at least one recess of the external part into a respective chamber through the at least one locking element can be implemented. In this case, a respective channel can extend, starting from a front face of a respective locking section, to a respective chamber, whereby a permanent fluid connection with a respective chamber is realized via the respective channel. Alternatively thereto, a respective channel can also run from a cylindrical guide surface, on which the at least one locking element is guided in a radially displaceable manner within the at least one receptacle of the internal part. In this case, above a certain radial displacement of the at least one locking element, the opening of the channel on the guide surface of the at least one locking element can be closed by the surrounding wall of the recess, so that here the indirect fluid connection can only be realized as a bypass via a partial section of the radial displacement of the locking element.
Alternatively or additionally to the aforementioned variants, a respective channel is formed by a bore in the at least one locking element, wherein this one bore extends obliquely in the case of the opening of a respective channel on the front face of a respective locking section. Alternatively thereto, a respective channel can also be formed by a plurality of bores which meet within the at least one locking element and correspondingly define a respective channel.
For this disclosure, there are possibilities of combining individual features with one another that are either described herein or shown within the figures.
A lost motion spring set 10 is also accommodated between a bottom region 9 of the external part 2 and the internal part 3, via which the internal part 3 is pretensioned axially in a direction of extension from the external part 2. In the installed state of the switching element 1, a permanent contact of the internal part 3 with the follower member is thereby ensured when the external part 2 contacts the lifting cam with the roller 6, even if the internal part 3 can be displaced axially relative to the external part 2.
As can be seen in
On the side of the external part 2 there is a recess 17 which is composed of a through bore 18 and an annular groove 19 connected thereto, and which can be supplied with hydraulic fluid radially from outside via the through bore 18. The through bore 18 penetrates the external part 2 in the radial direction, wherein the through bore 18 then merges radially on the side of the axially running bore 4 into the annular groove 19 which radially surrounds the internal part 3 in this axial region.
In
The respective locking section 20 or 21 of the individual locking element 13 or 14 is defined here by a flattened portion 22 or 23 - seen in
The flattened portions 22 and 23 also delimit a chamber 27 or 28 which defines the individual locking element 20 or 21 together with the receptacle 12 of the internal part 3 and an inner jacket 29 of the external part 2 formed by the bore 4.
The recess 17 of the external part 2 can be supplied with hydraulic fluid in the form of oil from the radial outside, thereby building up a control pressure which acts on the end faces of the locking sections 20 and 21 of the locking elements 13 and 14, and reaching a certain pressure threshold causes a radial insertion of the locking elements 13 and 14 from the locking positions shown in
However, in the respective locking position of the respective locking element 13 or 14, the respective chamber 27 or 28 is spatially separated and directly fluidly disconnected from the recess 17 by the respective locking section 20 or 21, so that hydraulic fluid initially cannot flow directly from the recess 17 into the respective chamber 27 or 28. This direct inflow can only take place from a displacement path in which the respective locking element 13 or 14 has already been displaced back radially so far into the receptacle 12 that the respective locking section 20 or 21 releases the respective chamber 27 or 28 from the recess 17 of the external part 2.
However, if the fluid connection between the chamber 27 and 28 and the recess 17 were not established until after this displacement path, this would briefly result in a drop in the control pressure, since the chamber 27 or 28 must first be filled with hydraulic fluid. To avoid this effect and also to be able to apply pressure to the individual locking element 13 or 14 on a larger surface at the front, bypasses 30 to 33 are provided in the switching element 1, via which the individual chamber 27 or 28 is fluidly connected indirectly to the recess 17.
As can be seen in
Furthermore,
This contact surface 47 is defined by the respective flattened portion 22 or 23, and makes axial contact with the annular groove 19 of the external part 2 in the respective locking position of the locking element 13. The cut-out 46 subsequently forms an indirect fluid connection of the respective chamber 27 or 28 with the recess 17 of the external part 2, wherein hydraulic fluid is able to flow from the recess 17 into the respective chamber 27 or 28 via this fluid connection. Otherwise, the possible embodiment according to
A respective bypass 49 is also implemented in the region of the respective locking element 13 or 14 in the case of a switching element 48, of which individual details are shown in
Likewise, in the further embodiments of a switching element 53 or 54 according to
In contrast, in the embodiment according to
Finally,
The aforementioned variants of a switching element can be combined with one another as desired with regard to the design of one or a plurality of bypasses. A bypass in the region of the respective locking element can be combined with a bypass on the internal part.
A hydraulic switching element with improved switching characteristics can be created in each case by means of the configurations according to the disclosure.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
Number | Date | Country | Kind |
---|---|---|---|
10 2022 102 242.0 | Feb 2022 | DE | national |