Pursuant to 35 U.S.C. ยง119(a), this application claims the benefit of earlier filing date and right of priority to Korean Application 10-2008-0138503, filed on Dec. 31, 2008, the content of which is incorporated by reference herein in its entirety.
1. Field of the Invention
The present invention relates to a mold cased circuit breaker, and particularly, to a mold cased circuit breaker having a switching mechanism capable of indicating a melt-adhered state of contacts by a position of a handle.
2. Background of the Invention
A mold cased circuit breaker is an electric device capable of protecting an electric circuit by automatically breaking the circuit in the occurrence of overloads or short-circuits.
The mold cased circuit breaker comprises a terminal configured to provide circuit connection terminal between an electrical power source and an electric load, a switching mechanism configured to provide driving force to open or close contacts, and a trip mechanism configured to trigger the switching mechanism so as to operate the switching mechanism to an open position (TRIP position) when an over-current or a current to instantaneously tripped or a short-circuit current is detected.
Therefore, an object of the present invention is to provide a mold cased circuit breaker capable of indicating a melt-adhered state of contacts by a position of a handle, by operating a switching mechanism to a TRIP position, and by manipulating (in other words driving) a handle so as to indicate the TRIP position when a user manipulates a handle to a RESET position (OFF position) without recognizing a melt-adhered state of contacts.
Another object of the present invention is to provide a switching mechanism for a mold cased circuit breaker capable of indicating a melt-adhered state of contacts by a position of a handle, by operating a switching mechanism to a TRIP position, and by manipulating (in other words driving) a handle so as to indicate the TRIP position when a user manipulates a handle to a RESET position (OFF position) without recognizing a melt-adhered state of contacts.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, there is provided a mold cased circuit breaker, comprising: a fixed contactor electrically connectable to an electrical power source or an electrical load, and having a contact; a movable contactor rotatable to a position contacting the fixed contactor or a position separated from the fixed contactor, and having a contact corresponding to the contact of the fixed contactor; a shaft configured to support the movable contactor, and to rotatably drive the movable contactor; a handle configured to manually rotate the shaft to an ON position that the contact of the movable contactor contacts the contact of the fixed contactor, or an OFF position that the contact of the movable contactor is separated from the contact of the fixed contactor; a lever rotatably connected to the handle, and providing a rotation supporting point of the handle; a trip spring capable of driving the circuit breaker to a TRIP position that the contact of the movable contactor is separated from the contact of the fixed contactor, by rotating the shaft by using elastic energy charged thereto, having an upper end supported by the handle, and configured to indicate a melt-adhered state of contacts by manipulating the handle to the TRIP position since a horizontal position of a lower end supporting point thereof in the TRIP position is discordant with a horizontal position of a rotation supporting point of the lever; a latch configured to restrict the trip spring in a charging status of elastic energy; a latch holder rotatable to a position to restrict the latch or a position to release the latch; a nail rotatable to a position to restrict the latch holder, or a is position to release the latch by releasing the latch holder; and an isolation lever having one end connected to the shaft and another end contactable to the nail, pressed by the lever by being upwardly moved so as to contact the lever, and configured to push the nail to a position to release the latch holder when manipulating the handle to the OFF position in a state that the contact of the movable contactor and the contact of the fixed contactor are melt-adhered to each other.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, there is also provided a switching mechanism for a mold cased circuit breaker comprising: a fixed contactor electrically connectable to an electrical power source and an electrical load of a circuit, and having a contact; a movable contactor rotatable to a position contacting the fixed contactor or a position separated from the fixed contactor; and a shaft configured to rotatably support the movable contactor, the switching mechanism comprising: a handle configured to manually operate the circuit breaker to an ON position or an OFF position; a lever connected to the handle so as to provide a rotation supporting point of the handle; a trip spring capable of driving the circuit breaker to a TRIP position that the contact of the movable contactor is separated from the contact of the fixed contactor, by rotating the shaft by using elastic energy charged thereto, having an upper end supported by the handle, and configured to indicate a melt-adhered state of contacts by manipulating the handle to the TRIP position since a horizontal position of a lower end supporting point thereof in the TRIP position is discordant with a horizontal position of a rotation supporting point of the lever; a latch configured to restrict the trip spring in a charging status of elastic energy; an upper link having one end connected to the latch; a lower link having an upper end connected to the upper link, and having a lower end connected to the shaft; a toggle pin configured to connect the upper link and the lower link to each other, and configured to support a lower end of the trip spring so as to provide the lower end supporting point; a latch holder rotatable to a position to restrict the latch or a position to release the latch; a nail rotatable to a position to restrict the latch holder, or a position to release the latch by releasing the latch holder; and an isolation lever having one end connected to the shaft and another end contactable to the nail, pressed by the lever by being upwardly moved so as to contact the lever, and configured to push the nail to a position to release the latch holder the nail when manipulating the handle to the OFF position in a state that the contact of the movable contactor and the contact of the fixed contactor are melt-adhered to each other.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
In the drawings:
Description will now be given in detail of the present invention, with reference to the accompanying drawings.
A switching mechanism for a mold cased circuit breaker, and a mold cased circuit breaker having the switching mechanism according to the present invention will be explained in more detail with reference to
The mold cased circuit breaker according to the present invention comprises a fixed contactor 1 electrically connectable to an electrical power source or an electrical load, and having a contact 1a fixed to one end thereof; a movable contactor 2 rotatable to a position contacting the fixed contactor 1 or a position separated from the fixed contactor 1, and having a contact 2a corresponding to the contact 1a of the fixed contactor 1; a shaft 3; a lower casing (not shown) formed in a rectangular shape and having an opened upper surface for accommodating therein a switching mechanism, and components of the mold cased circuit breaker are accommodated; and an upper cover (not shown) configured to cover the lower casing.
The shaft 3 supports the movable contactor 2, and rotatably drives the movable contactor 2 to an open position or a closing position by elastic energy discharged from a trip spring 6 to be later explained. The elastic energy is transmitted to the shaft 3 through a toggle pin 7c and a lower link 7b by which a lower end of the trip spring 6 is supported, thereby rotating the shaft 3 in an open direction (counterclockwise direction in
The switching mechanism for the industrial mold cased circuit breaker according to the present invention is implemented as one switching mechanism is provided on the shaft 3 for an S-phase as a common driving unit for three phases. Accordingly, the shafts 3 for three phases are simultaneously driven through the shaft pin 3a in an open direction or a closing direction. The switching mechanism for the mold cased circuit breaker according to the present invention comprises a handle 4, a lever 5, a trip spring (in other words main spring) 6, an upper link 7a, a lower link 7b, a toggle pin 7c, a latch 8, a latch holder 9, a nail 10, and an isolation lever 11. The switching mechanism for the mold cased circuit breaker according to the present invention further comprises a side plate 12 configured to provide supporting substrates of both sides so as to support components of the switching mechanism, and a guide pin fixed to the side plate 12 and for guiding up-down motion of the isolation lever 11.
The handle 4 serves to manually rotate the shaft 3 to an ON position that the contact 2a of the movable contactor 2 contacts the contact 1a of the fixed contactor 1, or an OFF position that the contact 2a of the movable contactor 2 is separated from the contact 1a of the fixed contactor 1.
The lever 5 is configured in one pair so as to support the handle 4 at both sides. Each of the levers 5 is rotatably connected to a lower part of the handle 4, and provides a rotation supporting point of the handle 4. That is, lower ends of the one pair of levers 5 have a shaft receiving portion having a semi-circular groove in correspondence to a semi-circular rotation shaft portion (not shown) disposed at a central lower part of the side plate 12. The shaft receiving portion provides the rotation supporting point of the handle 4. At a middle part of the lever 5 in a length direction, disposed is an isolation lever pressing portion 5c configured to rotate the isolation lever 11 by pushing an upper part of the isolation lever 11 to the nail 10 when the handle 4 is manipulated to a RESET position (OFF position).
The trip spring (main spring) 6 maybe implemented as a coil spring having an upper end supported by the handle 4, and having a lower end supported by the toggle pin 7c. Referring to
Accordingly, even if the handle 4 is manipulated to the OFF position after the trip operation, the handle 4 may be driven to a central upper position, a position when the handle 4 is in the TRIP status, by a restoration force of the trip spring 6 to the straightened state from the bent state when the handle 4 is released. In the ON position, the handle 4 is moved to the right side in
The latch 8 may be configured to restrict the trip spring 6 charged with elastic energy or discharging the elastic energy. Restricting or releasing of the latch 8 may be implemented by the latch holder 9 rotatable to a position to restrict or release the latch 8. This will be explained in more detail.
As shown in
Once the handle is counterclockwise rotated to the OFF position shown in
However, once the latch 8 is released by a counterclockwise direction of the latch holder 9, the current status of the trip spring 6 is converted into a contracted status from an extended status (i.e., discharging status), thereby upwardly pulling the toggle pin 7c which supports a lower end of the trip spring 6. Accordingly, the upward motion of the toggle pin 7c causes the upper link 7a to be upwardly moved, and causes the latch 8 connected to the upper link 7a by the connection pin 7a-1 to be clockwise rotated.
The latch holder 9 is rotatable to a position to restrict the latch 8 and to a position to release the latch 8. More specifically, the latch holder 9 is elastically biased so as to be counterclockwise rotated by a bias spring (not shown). Here, the nail 10 supports the latch holder 9 at a left rear side lest should the latch holder 9 is not counterclockwise rotated. In this state, the latch holder 9 is located at a position to restrict the latch 8.
On the other hand, once the nail 10 is clockwise rotated to release the latch holder 9, the latch holder 9 is counterclockwise rotated by the bias spring to be located at a position to release the latch 8.
The nail 10 is rotatable to a position to restrict the latch holder 9 or to a position to release the latch 8 by releasing the latch holder 9. More specifically, the nail 10 is elastically biased so as to be clockwise rotated by a bias spring such as a torsion spring. The nail 10 includes a latch holder supporting portion 10a protruding toward the latch holder 9. And, the nail 10 supports the latch holder 9 at a let rear side of the latch holder 9 through the latch holder supporting portion 10a, by an elastic bias force from the bias spring, so that the latch holder 9 can not be counterclockwise rotated. In this state, the latch holder 9 is located at a position to restrict the latch 8.
On the other hand, once the nail 10 is clockwise rotated to release the latch holder 9, the latch holder 9 is counterclockwise rotated by the bias spring to be located at a position to release the latch 8.
The isolation lever 11 has one end connected to the shaft 3, and another end contactable to the nail 10. Also, the isolation lever 11 is provided with a guide long hole portion 11b configured to be guided up-down motion of the isolation lever 11 by a guide pin 13 fixed to the side plate 12. The guide long hole portion 11b is formed in a vertical direction. And, the isolation lever 11 is provided thereon with a lever contact portion 11d contacting the isolation lever pressing portion 5c of the lever 5. Under this configuration, when the shaft 3 of
The operation of the switching mechanism, and the mold cased circuit breaker having the switching mechanism according to the present invention will be explained.
When the handle 4 is manipulated to the ON position shown in
On the other hand, when the handle 4 is counterclockwise rotated to the OFF position shown in
In a state that the contact 2a of the movable contactor 2 and the contact 1a of the fixed contactor 1 are melt-adhered to each other due to flow of a large short-circuit current in the ON state, the mold cased circuit breaker automatically performs a trip operation. Accordingly, the handle 4 may indicate the TRIP position shown in
However, under this state that the contact 2a of the movable contact 2 and the contact 1a of the fixed contact 1 are melt-adhered to each other, breaking of the circuit is not substantially performed, but the shaft 3 is in the ON position as shown in
The isolation lever 11 is formed of an elastic material, e.g., natural resin or artificial resin having elasticity, thereby pushing the nail 10 in a rotation manner by being bent when being pressed, and restoring to the original position when the pressure disappears.
The mold cased circuit breaker having the switching mechanism according to the present invention comprises the isolation lever located at a position to contact the lever by being upwardly moved in the ON status. Accordingly, once the user manipulates the handle to the RESET position (OFF position) in a melt-adhered state of the contacts, the switching mechanism is operated to the TRIP position as the isolation lever pressed by the lever rotates the nail in a pushing manner. As a result, the position of the toggle pin is discordant with the rotation supporting point of the lever in a horizontal direction. As the handle indicates the TRIP position by an elastic force of the trip spring, the melt-adhered state of the contacts may be indicated by the handle.
The mold cased circuit breaker having the switching mechanism according to the present invention comprises the guide pin fixed to the side plate and guiding up and down motion of the isolation lever. Accordingly, up and down motion of the isolation lever may be precisely guided.
In the mold cased circuit breaker having the switching mechanism according to the present invention, the isolation lever is provided with the guide long hole portion. This may allow up and down motion of the isolation lever to be precisely guided by the guide pin.
In the mold cased circuit breaker having the switching mechanism according to the present invention, the isolation lever is formed of an elastic material. This may allow the isolation lever to push the nail by being bent when being pressed, and to restore to the original position when the pressure applied thereto disappears.
The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the present disclosure. The present teachings can be readily applied to other types of apparatuses. This description is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art. The features, structures, methods, and other characteristics of the exemplary embodiments described herein may be combined in various ways to obtain additional and/or alternative exemplary embodiments.
As the present features may be embodied in several forms without departing from the characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within its scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalents of such metes and bounds are therefore intended to be embraced by the appended claims.
Number | Date | Country | Kind |
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10-2008-0138503 | Dec 2008 | KR | national |
Number | Name | Date | Kind |
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6166344 | Castonguay | Dec 2000 | A |
7843290 | Song et al. | Nov 2010 | B2 |
20060086693 | Yeon | Apr 2006 | A1 |
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Number | Date | Country |
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101038833 | Sep 2007 | CN |
19841685 | Mar 2000 | DE |
1039499 | Sep 2000 | EP |
Entry |
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China Office action, mail date is Mar. 29, 2012. |
Search report from E.P.O, mail date is Oct. 19, 2012. |
Number | Date | Country | |
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20100163382 A1 | Jul 2010 | US |