This application claims priority to China Patent Application No. 202211583666.5, filed on Dec. 9, 2022, the entire contents of which are incorporated herein by reference for all purposes.
The present disclosure relates to the field of power supplies, and more particularly to a switching power converter and a control method thereof.
Typically, conventional power supplies include four voltage settings. For example, a 65 W type-C PD3.0 power supply contains four voltage settings: 5V/3 A, 9V/3 A, 15V/3 A, and 20V/3.25 A. According to DOE Level VI regulations, each voltage setting should meet the corresponding average efficiency requirements. In specific, the power supply with the voltage setting of 5V/3 A should achieve an average efficiency of 81.39%, the power supply with the voltage setting of 9V/3 A should achieve an average efficiency of 86.62%, the power supply with the voltage setting of 15V/3 A should achieve an average efficiency of 87.73%, and the power supply with the voltage setting of 20V/3.25 A should achieve an average efficiency of 88%.
For the 65 W type-C PD3.0 power supply, the quasi-resonant flyback converter (a kind of the switching power converters), which has a wide range of output voltage and low cost, is preferred. However, when the quasi-resonant flyback converter works under heavy load, the high-speed operation of the transistor in the quasi-resonant flyback converter may easily cause radiated electromagnetic interference. The conventional quasi-resonant flyback converter suppresses the radiated electromagnetic interference through disposing a capacitor electrically connected in parallel to the transistor, nevertheless, the capacitor would increase the overall capacitance of the capacitors connected in parallel to the transistor, resulting in high switching loss and low average efficiency of the quasi-resonant flyback converter operating at light load (e.g., 5V or 9V).
Therefore, there is a need of providing a switching power converter and a control method thereof in order to overcome the drawbacks of the conventional technologies.
The present disclosure provides a switching power converter including a main switch and an auxiliary circuit. The auxiliary circuit includes an auxiliary switch and an auxiliary capacitor. When the load state of the switching power converter is light, a control module controls the auxiliary switch to turn off, so as to maintain a capacitance of a first equivalent capacitor between a drain and a source of the main switch at a low threshold. When the load state of the switching power converter is heavy, the control module controls the auxiliary switch to turn on, so as to maintain the capacitance of the first equivalent capacitor between the drain and source of the main switch at a high threshold. In the present disclosure, the switching power converter suppresses the radiated electromagnetic interference through disposing the auxiliary capacitor when the switching power converter is under heavy load. When the switching power converter works under light load, the auxiliary switch is turned off to reduce the capacitance of the first equivalent capacitor between the drain and source of the main switch. When the switching power converter works under light load, the capacitance of the first equivalent capacitor is only a sum of the capacitances of a first parasitic capacitor and a second parasitic capacitor, which is much smaller than the capacitance of the auxiliary capacitor. Therefore, for the overall switching power converter, the average efficiency is improved, and the losses are reduced. In other words, the switching power converter of the present disclosure realizes the technical effects of suppressing the radiated electromagnetic interference and improving the average efficiency.
In accordance with an aspect of the present disclosure, a switching power converter is provided. The switching power converter includes a main switch, an auxiliary circuit and a control module. The auxiliary circuit is electrically connected in parallel to the main switch, the auxiliary circuit includes an auxiliary switch and an auxiliary capacitor, and the auxiliary switch and the auxiliary capacitor are electrically connected in series. The control module is configured to detect a load state of the switching power converter and control an operation state of the auxiliary switch according to the load state. When the load state of the switching power converter is light, the control module controls the auxiliary switch to turn off so that a capacitance of a first equivalent capacitor between a drain and a source of the main switch is maintained at a first threshold. When the load state of the switching power converter is heavy, the control module controls the auxiliary switch to turn on so that the capacitance of the first equivalent capacitor is maintained at a second threshold, and the second threshold is higher than the first threshold.
In accordance with another aspect of the present disclosure, a control method of a switching power converter is provided. In the control method, firstly, a switching power converter including a main switch and an auxiliary circuit are provided. The auxiliary circuit is electrically connected in parallel to the main switch, the auxiliary circuit includes an auxiliary switch and an auxiliary capacitor, and the auxiliary switch and the auxiliary capacitor are electrically connected in series. Then, a load state of the switching power converter is detected. When the load state of the switching power converter is light, the auxiliary switch is controlled to turn off for maintaining a capacitance of a first equivalent capacitor between a drain and a source of the main switch at a first threshold. When the load state of the switching power converter is heavy, the auxiliary switch is controlled to turn on for maintaining the capacitance of the first equivalent capacitor at a second threshold, and the second threshold is higher than the first threshold.
The above contents of the present disclosure will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
The present disclosure will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this disclosure are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
Please refer to
The transformer 3 includes a primary winding 31, a secondary winding 32 and a secondary switch 33, and the main inductance of transformer 3 may be 340 uH. The primary winding 31 and secondary winding 32 are coupled to each other. The primary winding 31 has a first terminal 311 and a second terminal 312, and the first terminal 311 of the primary winding 31 is electrically connected to the positive input terminal Vin+. The secondary winding 32 has a first terminal 321 and a second terminal 322. The first terminal 321 of the secondary winding 32 is electrically connected to the positive output terminal Vo+ through the secondary switch 33, and the second terminal 322 of the secondary winding 32 is electrically connected to the negative output terminal Vo−. The first terminal 321 of the secondary winding 32 and the second terminal 312 of the primary winding 31 are dotted terminals. In this embodiment, the turns ratio of the primary winding 31 and the secondary winding 32 may be 24:4. The main switch 4 is electrically connected between the second terminal 312 of primary winding 31 of transformer 3 and the negative input terminal Vin−. The main switch 4 has a first parasitic capacitor 41 which is determined by the main switch 4 itself and has a capacitance range of 85-600 pF. The auxiliary circuit 5 is electrically connected in parallel to the main switch 4, and the auxiliary circuit 5 includes an auxiliary capacitor 51 and an auxiliary switch 52. The auxiliary capacitor 51 is electrically connected to the second terminal 312 of the primary winding 31, and the auxiliary switch 52 is electrically connected between the auxiliary capacitor 51 and the negative input terminal Vin−. In other words, the auxiliary capacitor 51 and the auxiliary switch 52 are electrically connected in series between the second terminal 312 of the primary winding 31 and the negative input terminal Vin−. The capacitance range of the auxiliary capacitor 51 may be 100-220 pF, and capacitors with different capacitances may be selected according to actual requirements. The auxiliary switch 52 has a second parasitic capacitor 521 which is determined by the auxiliary switch 52 itself, and the second parasitic capacitor 521 has a capacitance less than 30 pF preferably. In an embodiment, the unit of the turn-on impedance of the main switch 4 is milliohm, for example, the turn-on impedance of the main switch 4 is 125 milliohms when the input voltage is 600V. The unit of the turn-on impedance of the auxiliary switch 52 is ohm, for example, the turn-on impedance of the auxiliary switch 52 is 3.4 ohms when the input voltage is 600V. In an embodiment, the capacitance of the first parasitic capacitor 41 is greater than or equal to the capacitance of the second parasitic capacitor 521, and the capacitance of the auxiliary capacitor 51 is greater than or equal to the capacitance of the second parasitic capacitor 521.
The control module 6 is electrically connected to the main switch 4, the auxiliary switch 52, the positive output terminal Vo+ and the negative output terminal Vo−. The control module 6 controls the operation state of the auxiliary switch 52 according to the load state between the positive output terminal Vo+ and the negative output terminal Vo− of the switching power converter 1. When the control module 6 determines that the load state is light, the control module 6 controls the auxiliary switch 52 to turn off, and the main switch 4 turns on or off according to the working cycle. Accordingly, the capacitance of the first equivalent capacitor between the drain and source of the main switch 4 is maintained at a low threshold. When the auxiliary switch 52 turns off, the auxiliary capacitor 51 and the second parasitic capacitor 521 are electrically connected in series. Since the capacitance of the second parasitic capacitor 521 is much smaller than the capacitance of the auxiliary capacitor 51, the capacitance of the auxiliary capacitor 51 can be ignored. Therefore, under this circumstance, the capacitance of the first equivalent capacitor is the sum of the capacitance of the first parasitic capacitor 41 and the capacitance of the second parasitic capacitor 521. When the control module 6 determines that the load state is heavy, the control module 6 controls the auxiliary switch 52 to turn on, and the main switch 4 turns on or off according to the working cycle. Accordingly, the capacitance of the first equivalent capacitor between the drain and source of the main switch 4 is maintained at a high threshold. When the auxiliary switch 52 turns on, the capacitance of the second parasitic capacitor 521 can be ignored, and the capacitance of the first equivalent capacitor is the sum of the capacitance of the first parasitic capacitor 41 and the capacitance of the auxiliary capacitor 51. In some embodiments, the switching power converter 1 further includes a power factor correction circuit (not shown) electrically connected between the external power source 2 and the input capacitor Cin.
Please refer to
From the above descriptions, the switching power converter 1 of the present disclosure includes a main switch 4 and an auxiliary circuit 5, and the auxiliary circuit 5 includes an auxiliary switch 52 and an auxiliary capacitor 51. When the load state of the switching power converter 1 is light, the control module 6 controls the auxiliary switch 52 to turn off, so as to maintain the capacitance of the first equivalent capacitor between the drain and source of main switch 4 at a low threshold. When the load state of the switching power converter 1 is heavy, the control module 6 controls the auxiliary switch 52 to turn on, so as to maintain the capacitance of the first equivalent capacitor between the drain and source of main switch 4 at a high threshold. Compared with the conventional quasi-resonant flyback converter, the switching power converter 1 of the present disclosure suppresses the radiated electromagnetic interference under heavy load through disposing the auxiliary capacitor 51. When the switching power converter 1 works under light load, the auxiliary switch 52 is turned off to reduce the capacitance of the first equivalent capacitor between the drain and source of main switch 4. When the switching power converter 1 works under light load, the capacitance of the first equivalent capacitor is only the sum of the capacitances of first parasitic capacitor 41 and the capacitances of second parasitic capacitor 521, which is much smaller than the capacitance of the auxiliary capacitor 51. Therefore, for the overall switching power converter 1, the average efficiency is improved, and the losses are reduced. In other words, the switching power converter 1 of the present disclosure realizes the technical effects of suppressing the radiated electromagnetic interference and improving the average efficiency at the same time.
The switching power converter 1 utilizes the control module 6 to detect the output voltage and to control the operation state of the auxiliary switch 52. The detailed circuit structure and control method of the control module 6 would be described as follows. Please refer to
In this embodiment, the output voltage of the switching power converter 1 may be 5V, 9V, 15V or 20V. The output voltage of 5V or 9V is assumed to be at low voltage level, which means that the load state of switching power converter 1 is light. The output voltage of 15V or 20V is assumed to be at high voltage level, which means that the load state of switching power converter 1 is heavy. Since the turns ratio of the secondary winding 32 and the auxiliary winding 611 of switching power converter 1 in this embodiment is 4:10, the voltage across the auxiliary winding 611 is 12.5V, 22.5V, 37.5V or 50V when the output voltage is 5V, 9V, 15V or 20V, respectively. Moreover, since the ratio of the resistances of the first divider resistor 613 and the second divider resistor 614 is 1:15, the voltage reflected by the auxiliary voltage port 622 is 0.833V, 1.5V, 2.5V or 3.33V when the voltage across the auxiliary winding 611 is 12.5V, 22.5V, 37.5V or 50V, respectively. In this embodiment, the control unit 62 has a preset first voltage threshold (e.g., 2V). When the voltage reflected by the auxiliary voltage port 622 is greater than or equal to the first voltage threshold (e.g., the voltage reflected by the auxiliary voltage port 622 is 2.5V or 3.33V, and the output voltage is 15V or 20V correspondingly), the load state of switching power converter 1 is heavy, and the control unit 62 controls the auxiliary switch 52 to turn on through the auxiliary switch control port 624. When the voltage reflected by the auxiliary voltage port 622 is less than the first voltage threshold (e.g., the voltage reflected by the auxiliary voltage port 622 is 0.833V or 1.5V, and the output voltage is 5V or 9V correspondingly), the load state of switching power converter 1 is light, and the control unit 62 controls the auxiliary switch 52 to turn off through the auxiliary switch control port 624.
In an embodiment, for the control unit 62 of the control module 6, there is no need to convert the voltage across the auxiliary winding 611 into a smaller voltage through the divider circuit, the control unit 62 may determine the load state of switching power converter 1 according to the voltage across the auxiliary winding 611 directly, and the control unit 62 control the operation state of the auxiliary switch 52 accordingly. For example, the output voltage of the switching power converter 1 may be 5V, 9V, 15V or 20V, the output voltage of 5V or 9V is assumed to be at low voltage level, which means that the load state of switching power converter 1 is light, and the output voltage of 15V or 20V is assumed to be at high voltage level, which means that the load state of switching power converter 1 is heavy. Since the turns ratio of the secondary winding 32 and the auxiliary winding 611 of switching power converter 1 in this embodiment is 4:10, the voltage across the auxiliary winding 611 is 12.5V, 22.5V, 37.5V or 50V when the output voltage is 5V, 9V, 15V or 20V, respectively. In this embodiment, the control unit 62 has a preset second voltage threshold and a preset third voltage threshold. As an example, the second voltage threshold is 32V, and the third voltage threshold is 28V, when the voltage across the auxiliary winding 611 is greater than or equal to the second voltage threshold (e.g., the voltage across the auxiliary winding 611 is 37.5V or 50V, and the output voltage is 15V or 20V correspondingly), the load state of switching power converter 1 is heavy, and the control unit 62 controls the auxiliary switch 52 to turn on through the auxiliary switch control port 624. When the voltage across the auxiliary winding 611 is less than the third voltage threshold (e.g., the voltage across the auxiliary winding 611 is 12.5V or 22.5V, and the output voltage is 5V or 9V correspondingly), the load state of switching power converter 1 is light, and the control unit 62 controls the auxiliary switch 52 to turn off through the auxiliary switch control port 624. In this embodiment, the second voltage threshold is different from the third voltage threshold (e.g., by 4V in the above example), thus the voltage across the auxiliary winding 611 would not frequently fluctuate between exceeding and falling below a threshold, thereby avoiding frequently switching the auxiliary switch 52. In another embodiment, the control unit 62 of the control module 6 may determine whether the load state of switching power converter 1 according to the output voltage directly and control the operation state of the auxiliary switch 52 accordingly. The control method is similar to that exemplified in above embodiments, and thus the detailed descriptions thereof are omitted herein.
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In this embodiment, the extended branch circuit 63 of the control module 6a includes a first Zener diode 631, a first extended resistor 632, a second Zener diode 633 and a second extended resistor 634. The first Zener diode 631, the first extended resistor 632 and the second Zener diode 633 are electrically connected in series between the output voltage port 621 and the negative input terminal Vin− sequentially. The second extended resistor 634 is electrically connected in parallel to the second Zener diode 633. As shown in
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In summary, in the present disclosure, the switching power converter includes a main switch and an auxiliary circuit, and the auxiliary circuit includes an auxiliary switch and an auxiliary capacitor. When the load state of the switching power converter is light, a control module controls the auxiliary switch to turn off, so as to maintain a capacitance of a first equivalent capacitor between a drain and a source of the main switch at a low threshold. When the load state of the switching power converter is heavy, the control module controls the auxiliary switch to turn on, so as to maintain the capacitance of the first equivalent capacitor between the drain and source of the main switch at a high threshold. In the present disclosure, the switching power converter suppresses the radiated electromagnetic interference under heavy load through disposing the auxiliary capacitor. When the switching power converter works under light load, the auxiliary switch is turned off to reduce the capacitance of the first equivalent capacitor between the drain and source of the main switch. In specific, when the switching power converter works under light load, the capacitance of the first equivalent capacitor is only the sum of the capacitances of first and parasitic capacitors, which is much smaller than the capacitance of the auxiliary capacitor. Therefore, for the overall switching power converter, the average efficiency is improved, and the losses are reduced. In other words, the switching power converter of the present disclosure realizes the technical effects of suppressing the radiated electromagnetic interference and improving the average efficiency.
While the disclosure has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the disclosure needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Number | Date | Country | Kind |
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202211583666.5 | Dec 2022 | CN | national |