The present invention relates to a swivel joint to be provided at a slewing center of a construction machine, such as a hydraulic excavator.
Technologies concerning a swivel joint to be provided in a slewing section for connecting a lower traveling body and an upper slewing body with each other have been conventionally proposed in the field of construction machines.
For instance, Patent Literature 1 discloses a swivel joint for connecting an upper pipe and a lower pipe with each other at a center of a slewing bearing.
Specifically, the swivel joint includes a hollow cylindrical body to be fixedly attached to a lower frame of the lower traveling body, and a cylindrical stem to be fixedly attached to an upper frame of the upper slewing body and rotatably fitted in the body. The stem is formed with a drain hole axially extending therethrough at a center of an upper surface thereof.
Patent Literature 2 discloses, as another technology, a swivel joint including a rotation angle sensor for detecting a slewing angle of the upper stewing body, and a rod.
Specifically, the rod is inserted through an axially extending pilot oil passage to detect the slewing angle of the upper slewing body. The rod has an upper end spaced from the rotation angle sensor attached to an inner body to face the sensor.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2016-3519
Patent Literature 2: Japanese Unexamined Patent Publication No. 2017-82494
It is conceived from Patent Literatures 1 and 2 to provide a sensor unit (including a rotation angle sensor and a rod) for detecting a slewing angle of an upper slewing body by using an oil passage and a drain hole defined at a slewing center of the stem.
However, such a configuration of inserting a rod into an oil passage and a drain hole defined at a slewing center of the stem has a possibility of a leakage of a hydraulic oil from the oil passage in operations of inserting and withdrawing the rod thereinto and therefrom, and thus faces a maintainability problem.
An object of the present invention is to provide a swivel joint for a construction machine, which includes a sensor unit for detecting a stewing angle of an upper stewing body and suppresses an oil leakage at insertion and withdrawal of the rod.
Provided by the present invention is a swivel joint for a construction machine which includes a lower traveling body having a lower pipe, an upper stewing body having an upper pipe, and a stewing section for connecting the lower traveling body and the upper stewing body with each other in such a manner that the upper stewing body is slewable about a stewing central axis extending in a vertical direction, the swivel joint being provided in the stewing section. The swivel joint includes: a body fixedly attachable to the lower traveling body, having a hollow cylindrical shape centered on the stewing central axis, and having an upper opening and a lower opening; a lower cover mounted to the body to close the lower opening of the body, and having an attachment hole vertically extending through the lower cover along the stewing central axis; a stem fixedly attachable to the upper stewing body, having a cylindrical shape centered on the stewing central axis, and fitted in a cylindrical inner part of the body through the upper opening of the body rotatably about the stewing central axis relative to the body; and a sensor unit for detecting a stewing angle of the upper stewing body with respect to the lower traveling body. The stem has a lower surface portion facing the lower cover, and is formed with: a sensor placement space overlapping the stewing central axis; a rod insertion hole extending along the stewing central axis and communicating the sensor placement space and the lower surface portion with each other to face the attachment hole; and a stern-side drain oil passage spaced radially outward from the rod insertion hole in the stem and communicating with the upper pipe for permitting a drain oil to flow in the vertical direction. The lower cover has a cover-side drain oil passage isolated from the rod insertion hole and the attachment hole for communicating the stem-side drain oil passage of the stern and the lower pipe with each other in a state where the lower cover is mounted to the body. The sensor unit includes: a rotation angle sensor placed in the sensor placement space of the stem in such a manner as to be rotatable integrally with the stem about the stewing central axis; and a rod extending in the vertical direction. The rod has a rod distal end provided with a detection target to be detected by the rotation angle sensor, and a rod proximal end which is detachably attached in the attachment hole of the lower cover so that the rod distal end is inserted through the rod insertion hole from the attachment hole of the lower cover to a position where the detection target is detected by the rotation angle sensor and that the rod distal end is withdrawn below the attachment hole from the rod insertion hole in the state where the lower cover is mounted to the body. The rod is rotatable with the body about the slewing central axis relative to the stem.
A swivel joint for a construction machine according to an embodiment of the present invention will be described with reference to
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The upper stewing body 3 has an upper frame 31, a machine chamber 37A, a machine chamber cover 37, and an upper pipe 50. The upper frame 31 is supported by the lower traveling body 2 via the slewing bearing 25, and forms a base of the upper slewing body 3. The upper frame 31 is configured to be slewable about the slewing axis AX.
The machine chamber 37A accommodates an unillustrated engine and hydraulic devices (e.g., a control valve 36 and a hydraulic pump). The machine chamber cover 37 is provided to cover the machine chamber 37A.
The slewing section 1S includes the swivel joint 4 provided at the center of the slewing bearing 25. The swivel joint 4 is a member having a vertically long and substantially cylindrical shape to stand in a central portion of the lower frame 23 with a center of the swivel joint 4 being on the slewing axis X. The swivel joint 4 connects the upper pipe 50 leading to the control valve 36 of the upper slewing body 3 and the lower pipe 52 leading to the traveling motor 21 of the lower traveling body 2 with each other therebetween,
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Here, the cover 45 is fixedly mounted to the body 41 as described above, and thus the mounting state of the cover 45 to the body 41 is maintained even when the cover 47 is detached from the cover 45 (see
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The rotation angle sensor 51 is fixedly attached to the upper end of the stem 43 and rotates together with the stem 43 while following the stewing of the upper slewing body 3. That is to say, the rotation angle sensor 51 is placed in a sensor placement space 430 of the stem 43 in such a manner as to be rotatable integrally with the stem 43 about the slewing axis AX.
The rod 53 is a member having a rod shape and provided with a magnet 55 to be detected by the rotation angle sensor 51 on a tip thereof. The rod 53 has a rod distal end 53A and a rod proximal end 53B, and extends in the vertical direction (axial direction of the slewing axis AX).
The rod distal end 53A of the rod 53 has a tip surface portion formed with an unillustrated countersink (recess) for receiving the magnet 55 (detection target) to be fitted therein to face the rotation angle sensor 51. The countersink has such a size, i.e., 0.5 millimeter (mm) or less here, as not to affect a magnetic field density of the magnet 55.
The magnet 55 is arranged in the countersink in the tip surface portion of the rod 53, and is directly adhered to the rod distal end 53A with an adhesive. As a result, the rod distal end 53A is provided with the magnet 55 to be detected by the rotation angle sensor 51. The rod proximal end 53B of the rod 53 is directly and separably fastened to the cover 47 in a threaded engagement. The cover 47 consequently holds the rod proximal end 53B after the rod proximal end 53B is fastened to the cover 47. Moreover, the rod 53 is rotatable with the body 41 about the slewing axis AX relative to the stem 43.
The cover 47 is fastened to the cover 45, and the cover 45 is fixedly mounted to the body 41. Particularly, the cover 47 is detachably attached to the cover 45 in such a manner as to close the attachment hole 45H of the cover 45. The body 41 is fixedly attached to the lower traveling body 2. Therefore, unlike the rotation angle sensor 51, the rod 53 fastened to the cover 47 and the magnet 55 provided on the tip of the rod 53 avoid following the slewing of the upper slewing body 3. As an additional remark for the rod proximal end 53B, the rod proximal end 53B is detachably attached in the attachment hole 45H of the cover 45 so that the rod distal end 53A is inserted through the rod hole 431 from the attachment hole 45H of the cover 45 to a position where the magnet 55 is detected by the rotation angle sensor 51 and that the rod distal end 53A is withdrawn below the attachment hole 45H from the rod hole 431 in the state where the cover 45 is mounted to the body 41.
The rotation angle sensor 51 and the magnet 55 are preferably concentric with each other to accurately detect the stewing angle of the upper slewing body. Therefore, in this embodiment, the distal end of the rod 53 is provided with a collar 57 (restrictive member). The collar 57 is a member for suppressing a run-out of the rod 53 and is made of a nonmagnetic resin material. Specifically, the collar 57 is located on the rod distal end 53A and has an outer diameter larger than an outer diameter of the rod 53. The collar 57 restricts a relative position of the magnet 55 to the rotation angle sensor 51 in a direction perpendicularly intersecting the axial direction of the slewing axis AX.
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The stem 43 has a small diameter part incorporating the slewing axis AX at the lower end thereof, and a large diameter part extending upward from the small diameter part. The lower surface portion of the stern 43 corresponds to a lower surface portion of the small diameter part. The rod hole 431 communicates with the lower surface portion of the small diameter part. In contrast, the cover 45 has a cylindrical inner part for receiving the small diameter part 43 of the stem 43 therein, and an upper surface portion to be in contact with the lower surface portion of the large diameter part of the stem (
Each of the four vertical holes 435 serves as an oil passage for supplying and discharging the hydraulic oil between the control valve 36 and the traveling motor 21. In
According to the above-described embodiment, the rod 53 is inserted through the rod hole 431 which keeps the oil from passing therethrough. This configuration eliminates the possibility of the oil leakage even at the insertion and withdrawal of the rod 53 for a maintenance operation. Furthermore, the drain hole 433 is independent of the rod hole 431 and communicates with the drain oil passage 451 of the cover 45 fixedly mounted to the body 41. Hence, the cover 45 remains fixedly mounted to the body 41 even when the cover 45 is detached from the cover 47. In this manner, the drain hole 433 is kept closed. This eliminates the possibility of the oil leakage from the drain hole 433. Consequently, the swivel joint 4 according to the embodiment can facilitate replacement of the rod 53, and has a high maintainability of the sensor unit 5 including the rod 53.
Moreover, according to the above-described embodiment, the rotation angle sensor 51 and the magnet 55 avoid coming into contact with the hydraulic oil. Accordingly, these components need no oil resistance.
The above-described embodiment can additionally adopt an angle detection function without a significant change in the layout of the hydraulic excavator 1. Besides, the attachability and detachability of the swivel joint can compete against those of a typical swivel joint.
Furthermore, according to the above-described embodiment, the rod 53 fastened to the cover 47 can be taken out by detaching the cover 47 from the cover 45. In this way, the magnet 55 is replaceable without detaching the body 41 or the stem 43 of the swivel joint 4 from a main body of the excavator.
Further, according to the above-described embodiment, the collar 57 is located on the distal end of the rod 51 This prevents the run-out of the rod 53, and keeps the magnet 55 staying in a sensing area of the rotation angle sensor 51 without deviating therefrom. Also, the collar 57 made of a nonmagnetic resin material prevents the inner circumference defining the rod hole 431 of the stem 43 from being worn out.
According to the above-described embodiment, the magnet 55 is directly arranged in the countersink (recess) at the distal end of the rod 53 through adhesion with the adhesive. This eliminates the necessity of adding another nonmagnetic member between the magnet 55 and the rod 53 serving as a magnetic member, thereby achieving a decrease in the number of components.
The swivel joint for a construction machine according to the present invention is not limited to the above-described embodiment, and various modifications and improvements are applicable within the scope of the claims.
In the above-described embodiment, for example, the cover 45 is fixedly mounted to the body 41, and the cover 47 including the rod 53 is configured to be attachable to and detachable from the cover 45 as shown in
Specifically, in a swivel joint according to a modified embodiment of the present invention, a cover 49 having a drain oil passage 491 is fixedly mounted to a body 41 as shown in
The modified embodiment can decrease the number of components constituting the swivel joint 4. This consequently succeeds in an assembly tolerance reduction and suppression of the run-out of the rod 530 from the swivel joint 4 (specifically, the rod hole 431 of the stem 43).
Conclusively, the configuration according to the present invention is suitable for use in a swivel joint or the like for a hydraulic excavator, which includes a sensor unit for detecting a slewing angle of an upper slewing body.
Provided by the present invention is a swivel joint for a construction machine which includes a lower traveling body having a lower pipe, an upper slewing body having an upper pipe, and a slewing section for connecting the lower traveling body and the upper slewing body with each other in such a manner that the upper slewing body is slewable about a slewing central axis extending in a vertical direction, the swivel joint being provided in the slewing section. The swivel joint includes: a body fixedly attachable to the lower traveling body, having a hollow cylindrical shape centered on the slewing central axis, and having an upper opening and a lower opening; a lower cover mounted to the body to close the lower opening of the body, and having an attachment hole vertically extending through the lower cover along the slewing central axis; a stern fixedly attachable to the upper slewing body, having a cylindrical shape centered on the slewing central axis, and fitted in a cylindrical inner part of the body through the upper opening of the body rotatably about the slewing central axis relative to the body; and a sensor unit for detecting a slewing angle of the upper slewing body with respect to the lower traveling body. The stern has a lower surface portion facing the lower cover, and is formed with: a sensor placement space overlapping the slewing central axis; a rod insertion hole extending along the slewing central axis and communicating the sensor placement space and the lower surface portion with each other to face the attachment hole; and a stem-side drain oil passage spaced radially outward from the rod insertion hole therein and communicating with the upper pipe for permitting a drain oil to flow in the vertical direction. The lower cover has a cover-side drain oil passage isolated from the rod insertion hole and the attachment hole for communicating the stern-side drain oil passage of the stem and the lower pipe with each other in a state where the lower cover is mounted to the body. The sensor unit includes: a rotation angle sensor placed in the sensor placement space of the stem in such a manner as to be rotatable integrally with the stern about the slewing central axis; and a rod extending in the vertical direction. The rod has a rod distal end provided with a detection target to be detected by the rotation angle sensor, and a rod proximal end which is detachably attached in the attachment hole of the lower cover so that the rod distal end is inserted through the rod insertion hole from the attachment hole of the lower cover to a position where the detection target is detected by the rotation angle sensor and that the rod distal end is withdrawn below the attachment hole from the rod insertion hole in the state where the lower cover is mounted to the body. The rod is rotatable with the body relative to the stern about the slewing central axis.
According to this configuration, the rod is inserted into the rod insertion hole spaced from the stem-side drain oil passage. Hence, an oil leakage from the rod insertion hole is suppressed even at the insertion and withdrawal of the rod. Accordingly, the swivel joint for a construction machine according to the present invention can facilitate replacement of the rod provided with the detection target, and has a high maintainability.
This configuration preferably further includes an auxiliary cover holding the rod proximal end and detachably attached to the lower cover in such a manner as to close the attachment hole of the lower cover.
In this configuration, the stem-side oil passage is spaced from the rod insertion hole and communicates with the cover-side drain oil passage of the lower cover fixedly mounted to the body. Thus, the stem-side drain oil passage is kept closed even when the auxiliary cover is detached from the lower cover. This configuration suppresses the oil leakage from the stem-side drain oil passage.
In the configuration, it is desired that the auxiliary cover and the rod proximal end are separably fastened to each other in a threaded engagement.
In the configuration, the sensor unit preferably further includes: a restrictive member located on the rod distal end and having an outer diameter larger than an outer diameter of the rod for restricting a relative position of the detection target to the rotation angle sensor in a direction perpendicularly intersecting an axial direction of the slewing central axis, and the attachment hole preferably has an inner diameter larger than the outer diameter of the restrictive member.
In this configuration, the restrictive member is desirably made of a nonmagnetic resin material.
In this configuration, it is desirable that the rod distal end has a recess facing the rotation angle sensor, and that the detection target includes a magnet arranged in the recess and adhered to the rod distal end.
This configuration desirably further includes: a sealant disposed between the stem and the lower cover for keeping an oil from flowing into the insertion space and the attachment hole from the cover-side oil passage.
Number | Date | Country | Kind |
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2019-052060 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/008767 | 3/2/2020 | WO | 00 |