In the petroleum industry, power swivels are used to provide rotation for tubular members disposed in a wellbore. Swivels can be used to rotate a drill string on a workover rig or for any other operation in which rotation of a tubular member is required. A power swivel includes a swivel head attached to a swivel motor. The swivel head has a fluid inlet that allows for the introduction of a fluid into the drill string being rotated by the swivel. In some operations, it is preferred or required that the fluid is introduced into the drill string under pressure. Other types of swivels do not cause the rotation of the tubular member; instead, the swivel is used for the introduction of a fluid into the drill string while a separate component, such as a kelly drive or rotary table, causes rotation of the tubular member.
A swivel pressure head is described herein. As shown in
Upper housing 12 includes a top surface 26, a bottom surface 28, interconnecting side surface 30, an internal bore 32, and a fluid inlet 36. Top surface 26 is connected to the bottom surface 28 through the interconnecting side surface 30. In one embodiment, top surface 26, bottom surface 28, and interconnecting side surface 30 are integrally formed. The internal bore 32 is formed with an internal bore wall 38. The internal bore 32 extends from the fluid inlet 36 to the bottom surface 28 of the upper housing 12. A fluid introduced into the fluid inlet 36 flows through internal bore 32. Because the upper housing 12 does not include a restricted inner diameter below the internal bore 32, the surface of the internal bore wall 38 may be more easily repaired. This also allows for the packing assembly 14 to be inserted into the upper housing 12 without deformation of the packing assembly 14 components.
In one embodiment, the upper housing 12 includes bolt recesses 42 about the fluid inlet 36. A weco flange 44 may removably affixed to the fluid inlet 36 with bolts positioned through bolt bores in the weco flange 44 and the bolt recesses 42 of the upper housing 12. The weco flange 44 allows the upper housing 12 to be connected to the fluid line from a pump.
In one embodiment, top surface 26 includes a recess 46 for receiving a lifting eye 48, as shown in
Lower housing 16 includes a top surface 62, a bottom surface 64, an interconnecting side surface 66, and a central bore 68. The top surface 62 and bottom surface 64 are connected through the interconnecting side surface 66. In one embodiment, the top surface 62, bottom surface 64, and interconnecting side surface 66 are integrally formed. The central bore 68 of the lower housing 16 extends from the top surface 62 of the lower housing 16 to the bottom surface 64 of the lower housing 16. The central bore 68 of the lower housing 16 is formed by a central bore wall 70 in the lower housing 16. The central bore 68 of the lower housing 16 includes a reduced diameter upper section 72 and an enlarged diameter lower section 74. The pressure sleeve 20 extends through the central bore 68 in the lower housing 16 and extends into the internal bore 32 of the upper housing 12. Lower housing 16 also includes a flange 76 on the bottom surface 64. The flange 76 has bores 78 for receiving bolts 80 to removably mount the lower housing 16 on a swivel motor housing 82 (shown in
In one embodiment, the interconnecting side surface 66 of the lower housing 16 includes an opening 84. When the swivel pressure head 10 is assembled, the opening 84 allows access to the locking nut 22 so that the locking nut 22 may be tightened about the swivel stem 24.
In one embodiment, the lower housing 16 includes an aligning ring 86. The aligning ring 86 is positioned within the central bore 68 of the lower housing 16 at the top surface 62. In one embodiment, the aligning ring 86 is a brass ring. The aligning ring 86 is positioned so that it is near or in contact with pressure sleeve 20 when the swivel pressure head 10 is assembled. Aligning ring 86 may serve as a bushing to prevent damage to the lower housing 16 and the pressure sleeve 20 as the pressure sleeve 20 rotates within the lower housing 16. Aligning ring 86 also aligns the pressure sleeve 20 within the upper and lower housings 12, 16.
In one embodiment, bottom surface 28 of the upper housing 12 includes extended surfaces 88 that engage a recessed surface 90 on the top surface 62 of lower housing 16. In other embodiments, the top surface 62 of the lower housing 16 has extended surfaces that engage recessed surfaces located on the bottom surface 28 of the upper housing 12.
In one embodiment, bottom surface 28 of upper housing 12 and the top surface 62 of lower housing 16 both include recesses 92, 94 for alignment pins 96. An alignment pin 96 is positioned in each recess 92, 94 to prevent relative rotation between the upper housing 12 and the lower housing 16. In one embodiment, alignment pins 96 are between ½ inch and 1 inch in length, such as approximately ¾ inch long. In another embodiment, alignment pins 96 are formed of stainless steel. In yet another embodiment, the alignment pins 96 are secured within the recess 92 in the upper housing 12 with an adhesive. In still another embodiment, the alignment pins 96 are secured within the recess 94 in the lower housing 16 with an adhesive. In another embodiment, the swivel pressure head 10 includes a plurality of alignment pins 96.
The pressure sleeve 20 has a cylindrical outer surface 98, an internal bore 100, an upper fluid inlet 102, and a fluid outlet 104. The internal bore 100 of the pressure sleeve 20 extends from the upper fluid inlet 102 to the fluid outlet 104. In one embodiment, the internal bore 100 of the pressure sleeve 20 has the same diameter as the fluid inlet 36 of the upper housing 12. In other embodiments, the diameter of the internal bore 100 of the pressure sleeve 20 may be smaller than the diameter of the fluid inlet 36 of the upper housing 12. In another embodiment, the internal bore 100 of the pressure sleeve 20 may be from ½ inch to 5 inches in diameter. In yet another embodiment, the internal bore 100 of the pressure sleeve 20 has a diameter of approximately 2 inches. The diameter of the internal bore 100 is limited by the size of the pump used; the larger the diameter of the internal bore 100, the larger the pump needs to be to create the same amount of pressure. The pressure sleeve 20 includes an enlarged outer diameter bottom section 106 and a reduced outer diameter extension section 108. The enlarged outer diameter bottom section 106 includes a top shoulder surface 110 and a bottom surface 112. In one embodiment, the reduced outer diameter extension section 108 of the pressure sleeve 20 includes a middle section 114 having a shoulder surface 116. The middle section 114 has an outer diameter that is larger than the diameter of the upper end of the pressure sleeve 20 but smaller than the diameter of the enlarged outer-diameter bottom section 106. In another embodiment, the reduced outer diameter extension section 108 of the pressure sleeve 20 includes a second middle section 118 having a second shoulder surface 120. The second middle section 118 has an outer diameter that is larger than the diameter of the middle section 114 but smaller than the diameter of the enlarged outer-diameter bottom section 106. The shoulders 116, 120 that are formed by the differing diameters of the pressure sleeve 20 allow the swivel pressure head 10 to be assembled by sizing parts so that they engage the appropriate shoulders. In one embodiment, the packing assembly 14 engages shoulder 116, a bearing assembly 122 engages the second shoulder 120, and the locking nut 22 engages the top shoulder surface 110 of the enlarged-diameter bottom section 106. In another embodiment, there is only one middle section 114 and the shoulder surface 116 of the middle section 114 engages the bearing assembly 122. In still another embodiment, there are no middle sections. In one embodiment, pressure sleeve 20 has a minimum wall thickness of approximately ½ inch.
In one embodiment, pressure sleeve 20 may include a circumferential recess or groove 124 in the bottom surface 112 of the enlarged outer diameter bottom section 106. In this embodiment, an o-ring 126 is positioned within the circumferential recess or groove 124. The o-ring 126 provides a fluid seal between the pressure sleeve 20 and swivel stem 24.
The swivel pressure head 10 includes the packing assembly 14 positioned in the internal bore 32 of the upper housing 12. Packing assembly 14 provides a fluid seal between the internal bore wall 38 of the upper housing 12 and the outer cylindrical surface 98 of the pressure sleeve 20. In one embodiment, packing assembly 14 includes a spacer ring 128, a plurality of packing rings 130, and a lower retention ring 132. The spacer ring 128 prevents any turbulence caused by the fluid pressure from affecting the packing rings 130. In one embodiment, and as shown in
In one embodiment shown in
The pressure sleeve 20 is secured to the swivel stem 24 with locking nut 22. Locking nut 22 includes an internal bore 138 that extends through the locking nut 22. The internal bore 138 includes an upper portion 140 and a lower portion 142. The upper portion 140 of the internal bore 138 is sized to receive the reduced outer-diameter extension section 108 of the pressure sleeve 20. The lower portion 142 of the internal bore 138 is sized to receive the enlarged outer-diameter bottom section 106 of the pressure sleeve 20. The locking nut 22 includes shoulder 144 by the interface between the upper portion 140 and lower portion 142 of the internal bore 138. The lower portion 142 of the internal bore 138 includes threads for engaging swivel stem 24. The shoulder 144 of locking nut 22 engages the top shoulder surface 110 of the enlarged outer diameter bottom section 106 of pressure sleeve 20 such that the pressure sleeve 20 rotates with a rotation of the locking nut 22. In one embodiment, the locking nut 22 and pressure sleeve 20 engage one another through a reciprocal key and recess arrangement. In a further embodiment, the locking nut 22 includes a key 146 formed in the upper portion 140 of the internal bore 138 and the pressure sleeve 20 includes a reciprocal recess 148 in the top shoulder surface 110 of the enlarged outer diameter bottom section 106 for receiving the key 146. In other embodiment shown in
In one embodiment, locking nut 22 includes wings 154 extending outwardly from the center of the locking nut 22. In a further embodiment, the wings 154 include bores 156 that extend from the exterior of the wing 154 to the lower portion 142 of the internal bore 138 of the locking nut 22. Once the locking nut 22 is threadedly attached to the swivel stem 24, retaining plugs 158 are positioned in the bores 156 in the wings 154. Then allen screws 160 are placed in the bores 156 and are used to tighten the retaining plugs 158 against the threads of the swivel stem 24. In one embodiment, retaining plugs 158 are Teflon. The retaining plugs 158 help to retain the torque on the swivel stem 24.
The fixation mechanism 18 removably attaches the upper housing 12 to the lower housing 16. In one embodiment, fixation mechanism 18 is a clamp 162, as shown in
In some embodiments, the upper inner surface 174 and lower inner surface 176 of the clamp members 166, 168 are inclined. In this embodiment, the clamp recesses 164, 165 on the upper housing 12 and lower housing 16 are reciprocally inclined and the inclined surfaces 174, 176 of the clamp 162 engage and compress the reciprocally inclined surfaces of the clamp recesses 164, 165. This reciprocally inclined surface arrangement may also prevent or reduce vibration and/or movement of the upper housing 12 and lower housing 16 during rotation of pressure sleeve 20. Use of a clamp 162 as the fixation mechanism 18 provides for quicker assembly and disassembly of the swivel pressure head 10 than in a conventional flange and bolt connection arrangement.
In other embodiments, the fixation mechanism includes bolts and bores, as shown in
As shown in
A retainer 188 secures the bearing assembly 122 in the reduced diameter upper section 72 of the central bore 68 of the lower housing 16. In the embodiments shown in
The locking nut 22 engages the pressure sleeve 20 and swivel stem 24 so that pressure sleeve 20 is rotated within upper housing 12 and lower housing 16 by rotation of the swivel stem 24. The bearing assembly 122 reduces vibration of the pressure sleeve 20 during rotation of pressure sleeve 20. The fixation mechanism 18 and the alignment pins prevent relative rotation between the upper housing 12 and lower housing 16. Additionally, upper and lower housings 16 are prevented from rotating during rotation of the swivel stem 24 and pressure sleeve 20 because of the bolted connection between the lower housing 16 and the swivel. The swivel stem 24 has an upper section 194 with a top surface 196. When the locking nut 22 is tightened about the swivel stem 24, the top surface 196 of the swivel stem 24 is sealingly engaged to the bottom surface 112 of the enlarged outer diameter bottom section 106 of the pressure sleeve 20. The swivel stem 24 includes an internal bore 198 that is in fluid communication with the fluid outlet 104 of the pressure sleeve 20 when the lower portion of the locking nut 22 is operatively engaged to the swivel stem 24. The swivel pressure head 10 is prevented from rotating relative to the swivel motor housing 82 through the connection of bolts 80 to the flange 76 in the lower housing 16, as shown in
As fluid flows through the internal bore 32 in the upper housing 12, the fluid exerts an upward force on the upper housing 12. The swivel pressure head 10 allows for higher fluid pressure than conventional swivels due to the anchoring of the upper and lower housings 12, 16 to the swivel motor housing 82. Additionally, in embodiments where the fixation mechanism 18 is a clamp 162, the clamp 162 also contributes to the higher pressure allowance of the swivel pressure head 10. The higher pressure allowance of the swivel pressure head 10 allows for use on a workover rig and for swivel applications that are conventionally limited to more costly coiled tubing work.
The swivel pressure head 10 disclosed herein can be left on the swivel motor housing 82 at all times. The swivel pressure head 10 can be used both in high pressure and low pressure applications. While the swivel pressure head 10 cannot be used with coil tubing, the swivel pressure head 10 can be used in the same applications as coil tubing and allows an operator to reach further depths and/or distances within a wellbore than achieved with coil tubing. The swivel pressure head 10 may be used on both drilling and workover rigs. The swivel pressure head 10 may be used with power swivels that cause rotation of a tubular string or with swivels that do not cause the rotation of the tubular string. The swivel pressure head 10 can be used with any fluid, including but not limited to: water, brine water, drilling mud, and corrosive fluids.
To assemble the swivel pressure head 10 and mount it to the swivel motor housing 82, first the locking nut 22 is placed over the pressure sleeve 20. The locking nut 22 is rotated until the key on the locking nut 22 or pressure sleeve 20 engages the reciprocal recess to lock the locking nut 22 in place. If the swivel pressure head 10 includes a bearing assembly 122, the race 182 is then placed on the pressure sleeve 20 and mounted to the pressure sleeve 20 with an allen screw. The locking nut 22 and pressure sleeve 20 are then attached to the swivel stem 24. The threaded connection between the locking nut 22 and the swivel stem 24 is then tightened by hand. The retaining plugs 158 are placed in bores 156 in the locking nut 22. Then allen screws 160 are placed in bores 156 and tightened. If a bearing assembly 122 is included in the swivel pressure head 10, then the needle bearing unit 184 is placed in the lower housing 16 and engages the retainer 188. The lower housing 16 is then placed over the pressure sleeve 20 and locking nut 22. The lower housing 16 is bolted to the swivel motor housing 82 by placing bolts 80 through bores 78 in the flange 76 of the lower housing 16 and through reciprocal bores in the swivel motor housing 82. The bolts 80 are then torqued down. The packing assembly 14 is placed in the upper housing 12. Then the upper housing 12 is placed over the pressure sleeve 20. If alignment pins 96 are included in the swivel pressure head 10, then the upper housing 12 is rotated about the lower housing 16 until the alignment pins 96 drop into place. Then, the upper housing 12 and lower housing 16 are mounted together using the fixation mechanism 18. The fluid lines are then connected to the fluid inlet 36 via the weco flange 44 or to the second fluid inlet 50 in the upper housing.
While preferred embodiments of the present invention have been described, it is to be understood that the embodiments are illustrative only and that the scope of the invention is to be defined solely by the appended claims when accorded a full range of equivalents, many variations and modifications naturally occurring to those skilled in the art from a review hereof.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 62/258,252 filed on Nov. 20, 2015, U.S. Provisional Patent Application Ser. No. 62/258,865 filed on Nov. 23, 2015, and U.S. Provisional Patent Application Ser. No. 62/264,627 filed on Dec. 8, 2015, each of which is fully incorporated herein by reference.
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Entry |
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“High PSI Swivel Conversion Kit,” Snubco, 2014. |
“120-Ton Power Swivel,” Logan Oil Tools, Aug. 2012. |
Number | Date | Country | |
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20170145789 A1 | May 2017 | US |
Number | Date | Country | |
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62258252 | Nov 2015 | US | |
62258865 | Nov 2015 | US | |
62264627 | Dec 2015 | US |