1. Field of the Disclosure
The embodiments described herein relate to downhole tool comprising synchronized packers to hydraulically isolate a portion of a wellbore.
2. Description of the Related Art
Hydraulically set straddle packers have been previously used to hydraulically isolate a portion of a wellbore. The packing elements of the straddle packer are set upon the application of a predetermined hydraulic pressure to expand the seals into sealing engagement with the casing or tubing of the wellbore. The hydraulic expansion of the sealing elements deteriorates the seals permitting the setting of such a straddle packers for a small finite amount times within a wellbore before the sealing elements need to be replaced.
A downhole tool may include cup seals that expand out to seal against the casing or tubing in an attempt to seal of the tool with the casing or tubing. However, cups often don't seal equally against the tubing or casing and thus, don't have the sealing integrity desired during completion of an operation with the downhole tool. Mechanical actuating seals generally last longer than the sealing of a hydraulically set straddle packer. A downhole tool may require two sealing elements in order to hydraulically isolate a portion of a wellbore from both above and below the tool. The use of two mechanically set sealing elements may be problematic on a downhole tool. For example, the movement of the tool to set one of the packing elements may unset the other packing element on the tool. It may be desirable for a downhole that permits the mechanical setting of a first packing element and the later mechanical setting of a second packing element that does not unset the first packing element.
The present disclosure is directed to a downhole tool having synchronized packers and method that overcomes some of the problems and disadvantages discussed above.
One embodiment is a dual packer comprising a first packing element and a second packing element. The dual packer includes a first sleeve having a first j-slot track, wherein movement of a first pin along the first j-slot track actuates the first packing element between a set position and a running position. The dual packer includes a second sleeve having a second j-slot track, wherein movement of a second pin along the second j-slot track actuates the second packing element between a set position and a running position. The first packing element may be an upper packer that is set in tension and the second packing element may be a lower packer that is set in compression. The first packing element may be an upper packer that is set in compression and the second packing element may be a lower packer that is set in tension. The dual packer may be used for treating a wellbore formation. The treating of the wellbore formation may further comprise stimulating the wellbore formation. The treating of the wellbore formation may further comprise fracturing the wellbore formation.
The second j-slot track of the dual packer may be inverted with respect to the first j-slot track. The first j-slot track may have six pin positions along a circumferential length of the first j-slot track and the second j-slot track may have four pin positions along a circumferential length of the second j-slot track. The six pin positions of the first j-slot track may be approximately sixty degrees apart and the four pin positions of the second j-slot track may be approximately ninety degrees apart. The movement of the second pin from a second pin position to a third pin position along the second j-slot track may set the second packing element and movement of the first pin from a third pin position to a fourth pin position along the first j-slot track may set the first packing element. A second distance between the third pin position and a fourth pin position of the second j-slot track may be greater than a first distance between the third pin position and the fourth pin position of the first j-slot track. The first distance may be approximately two thirds the second distance. The first j-slot track may include more than one set of six pin positions along a circumferential length of the first j-slot track and the second j-slot track may include more than one set of four pin positions along a circumferential length of the second j-slot track.
One embodiment is a system to isolate a treat a portion of a wellbore. The system comprising an upper packer, a lower packer, and a portion sub being connected between the upper packer and the lower packer. The system includes a first sleeve having a j-slot track, wherein movement of a first pin along the j-slot track of the first sleeve actuates the upper packer between a set position and a running position. The system includes a second sleeve having a j-slot track, wherein movement of a second pin along the j-slot track of the second sleeve actuates the lower packer between a set position and a running position. The system may include a work string connected to the upper packer, wherein fluid may be pumped down the work string and out the ported sub. The j-slot track of the second sleeve of the system may be inverted with respect to the j-slot track of the first sleeve. The j-slot track of the first sleeve may have six pin positions along the first sleeve and the j-slot track of the second sleeve may have four pin positions along the second sleeve.
One embodiment is a method of isolating a portion of a wellbore. The method comprises running a tool on a work string into a wellbore and positioning the tool adjacent a portion of the wellbore. The method comprises picking up the work string, setting a lower packer of the tool, and setting an upper packer of the tool after setting the lower packer. The method comprises releasing the upper packer of the tool and releasing the lower packer of the tool after releasing the upper packer.
Picking up the work string may move a first pin from a first pin position on a j-slot track of a first sleeve to a second pin position and may move a second pin from a second pin position on a j-slot track of a second sleeve to a second pin position. Setting the lower packer may comprises moving the first pin from the second pin position on the j-slot track of the first sleeve to a third position and moving the second pin from the second pin position on the j-slot track of the second sleeve to a third position. Setting the upper packer may comprises moving the first pin from the third pin position on the j-slot track of the first sleeve to a fourth pin position while the lower packer remains set. Releasing the upper packer may comprise moving the first pin from the fourth pin position on the j-slot track of the first sleeve to a fifth pin position while the lower packer remains set. Releasing the lower packer may comprise moving the first pin from the fifth pin position on the j-slot track of the first sleeve to a sixth pin position and moving the second pin from the third pin position on the j-slot track of the second sleeve to a fourth pin position. The method may include pumping fluid down the work string and out a ported sub of the tool after setting the upper packer of the tool. The upper packer may be set in tension and the lower packer may be set in compression.
While the disclosure is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the intention is to cover all modifications, equivalents and alternatives falling within the scope of the invention as defined by the appended claims.
The setting of the first and second packing elements 110 and 120 hydraulically isolates the portion of the wellbore between the packing elements 110 and 120 from the rest of the wellbore. The downhole tool 100 may include drag blocks 133 and slips 134 to help retain the packing elements 110 and 120 in a set state within the casing 1.
As shown in
The first j-slot track 112 has a first pin position 114, a second pin position 115, a third pin position 116, a fourth pin position 117, a fifth pin position 118, and a sixth pin position 119. The movement of the pin 113 between the pin positions 114-119 actuates the first, or upper, packing element 110 between a running position and set position as detailed herein. From the sixth pin position 119 the pin 113 next moves into the first pin position 114 as pin 113 has traversed the first j-slot track 112 for 360 degrees around the first sleeve 111. Alternatively, the first sleeve 111 may be designed to have multiple first, second, third, fourth, fifth, and sixth pin positions 114-119 located around its perimeter as long as there is an equal number of each pin position as would be appreciated by one of ordinary skill in the art having the benefit of this disclosure.
The second j-slot track 122 has a first pin position 124, a second pin position 125, a third pin position 126, and a fourth pin position 127. The movement of the pin 123 between the pin positions 124-127 actuates the second, or lower, packing element 120 between a running position and set position as detailed herein. From the fourth pin position 127 the pin 123 next moves into the first pin position 124 as pin 123 has traversed the second j-slot track 122 for 360 degrees around the second sleeve 121. Alternatively, the second sleeve 121 may be designed to have multiple first, second, third, and fourth pin positions 124-127 located around its perimeter as long as there is an equal number of each pin position as would be appreciated by one of ordinary skill in the art having the benefit of this disclosure.
As discussed above, the tool 100 is inserted into the wellbore with the pins 113 and 123 in their respective first pin positions 114 and 124. Once the tool 100 is positioned at a desired location within the wellbore, the tool 100 is stopped and the work string 5 is picked up in the hole moving the pins 113 and 123 to their respective second pin positions 115 and 125 as shown in
After the lower packing element 120 is set, the upper packing element 110 is set within the casing 1 of the wellbore by pulling up on the work string 5, which moves the first pin 113 to the fourth pin position 117 as shown in
The upward movement of the work string 5 moves the second pin 123 to a location 128 along the second j-slot track 122, but does not unset the lower packing element 120 because the second pin 123 does not move, at this time, into the fourth pin position 127 on the second j-slot track 122. The third and fourth positions 126 and 127 on the second j-slot track 122 are designed to be separated by a second distance 160 that is longer than a first distance 155 that separates the third and fourth positions 116 and 117 of the first j-slot track 112. Thus, the second pin 123 does not move into the fourth pin position 127 along the second j-slot track 122 and the lower packing element 120 remains set while the upper packing element 110 is being set. At this point, both packing elements 110 and 120 are set within the wellbore and the portion of the wellbore between the packing elements 110 and 120 is hydraulically isolated from the rest of the wellbore. Once hydraulically isolated, a downhole job may be executed. For example, that portion of the wellbore may be treated by pumping fluid down the work string 5 and out a ported sub 130 positioned between the packing elements 110 and 120. As discussed above, the first distance separating the third and fourth pin positions 116 and 117 is less than the second distance separating the third and fourth pin positions 126 and 127. In one embodiment, the first distance may be approximately two thirds the second distance.
After a job has been completed while the packing elements 110 and 120 create seals with the casing 1 of the wellbore, the work string 5 may be moved downwards moving the first pin 113 to the fifth pin position 118 along the first j-track slot 112 of the first sleeve 111, as shown in
After the first, or upper, packing element 110 has been released the work string 5 is picked up in the hole moving the first pin 113 to the sixth pin position 119 along the first j-track slot 112 of the first sleeve 111 and moving the second pin 123 to the fourth pin position 127 along the second j-track slot 122 of the second sleeve 121, as shown in
The work string 5 may then be pushed down to move the first pin 113 to the first pin position 114 along the first j-track slot 112 of the first sleeve 111 and move the second pin 123 to the first pin position 124 along the second j-track slot 122 of the second sleeve 121 as shown in
As discussed above, the first j-slot track 111 includes six (6) different pin positions 114-119 and the second j-slot track 121 includes four (4) different pin positions 124-127. Thus, each of the pin positions 114-119 of the first j-slot track 111 do not align with the pin positions 124-127 of the second j-slot track 121. The first pin positions 114 and 124 of each j-slot track 111 and 121 need to be aligned so that the tool 100 may be run into the wellbore or moved to a different location along the wellbore with the packing elements 110 and 120 retain in a running, or unset, position. The pin positions 114-119 along the first j-slot track 111 may be positioned approximately sixty (60) degrees apart from each other and the pin positions 124-127 along the second j-slot track 121 may be positioned approximately ninety (90) degrees apart from each other. Other spacing between the pin positions 114-119 and 124-127 may be used if more than one set of pin positions 114-119 and 124-127 is used around the perimeter of the sleeves 111 and 121 as would be appreciated by one of ordinary skill in the art having the benefit of this disclosure.
The tool 200 may include various circulation subs 235 and 265 positioned at various locations along the length of the tool 200 that may circulate fluid out of ports 236 and 266. The circulate subs 235 and 265 may be mechanically actuated and/or electrically actuated to permit circulate of fluid out of the ports 236 and 266. The tool 200 may include various sensors 280 positioned along the length of the tool 200 that may be used to measure downhole conditions such as pressure and/or temperature. The tool 200 may also include a fluid identification module 285 that may be used to measure various characteristics of the downhole fluid that may be beneficial in analyzing the wellbore. Such characteristics of the fluid may include, but are not limited to, resistivity, capacitance, flow, magnetic resonance, density, or saturation. The sensors 280 or fluid identification module 285 may include optical and/or acoustic sensors. The information from the sensors 280 and/or fluid identification module 285 may be stored within a telemetry and memory sub 245. The data stored within the memory sub 245 may be analyzed when the tool 200 is returned to the surface.
The tool 200 may include an electrical casing collar locator (CCL) 275 positioned along the length of the tool 200 to aid in determining the location of the tool 200 while within a wellbore. Likewise, the tool 200 may include a mechanical CCL 295 positioned along the length of the tool 200 to aid in determining the location of the tool 200 while within a wellbore. The tool 200 may include a single CCL both a mechanical CCL 295 and an electrical CCL 275. The tool 200 may include various quick disconnect subs 240 positioned along the length of the tool 200 to aid in removal of at least a portion of the tool 200 in the event the tool 200 becomes stuck within a wellbore. The tool 200 may include a sand jet perforating sub 290 having ports 291. The sand jet perforating sub 290 may be used to perforate casing and/or tubing within a wellbore.
As discussed herein, the packing elements 210 and 220 of the downhole tool 200 are actuated by movement along two j-track slots 212 and 222. A portion of an upper j-track slot 212 is shown in
The tool 200 may include a slip joint 270 positioned between the upper and lower packing elements 210 and 220. The slip joint 270 permits the lengthening of the distance between the lower packing element 220 and the upper packing element 210 while the upper packing element 210 is being set within the wellbore. As detailed herein, the lower packing element 220 is set within the wellbore before the upper packing element 210 is set. The lengthening of the distance between the packing elements 210 and 220 may aid in preventing the lower packing element 220 from becoming unset during the setting of the upper packing element 210. The rotating subs 211 and 221 may include slips 234 and drag blocks 233 that aid in the setting of the packing elements 210 and 220 within the wellbore.
The setting of the first and second packing elements 310 and 320 hydraulically isolates the portion of the wellbore between the packing elements 310 and 320 from the rest of the wellbore.
Although this invention has been described in terms of certain preferred embodiments, other embodiments that are apparent to those of ordinary skill in the art, including embodiments that do not provide all of the features and advantages set forth herein, are also within the scope of this invention. Accordingly, the scope of the present invention is defined only by reference to the appended claims and equivalents thereof.