Embodiments of the present application generally relate to synchronous reluctance machines. More particularly, but not exclusively, embodiments of the present application relate to magnet free synchronous reluctance machines having an enhanced power factor through the use of harmonic power.
Conventional wind turbine generators can include permanent magnet synchronous machines (PMSM) that are used to convert rotational movement of at least a portion of the wind turbine generator into electricity. PMSMs can be selected for such applications due, at least in part, to the relatively high power density and efficiency characteristics of PMSMs. However, PMSMs often require a relatively large volume of powerful magnets, particularly when used in at least certain applications, such as, for example, when used with low gear ratio wind turbine generators, among other applications. Thus, as an alternative to the use of PMSMs, consideration has been given to the use of synchronous reluctance (SynRel) machines for at least certain types of generator applications.
SynRel machines typically do not include a means for flux production, such as, for example, coils or magnets, on the rotor side of the SynRel machine. Instead, SynRel machines generally utilize the reluctance principle to create torque. Therefore, in comparison with induction machines and machines with field excitation windings, the rotors for SynRel machines typically have relatively significantly lower losses, and thereby generally also have a lower operation temperature.
Additionally, SynRel machines, including, for example, permanent magnet assisted SynRels (PMA-SynRel), can have a certain competence in at least certain applications, including, for example, when used with relatively high gear ratio wind turbine generators. However, with respect to at least wind turbine generator applications, when in the low gear ratio range where an alternative or replacement to/for PMSM may be more beneficial, SynRel machines typically can have relatively low power factor characteristics. When compared to PMSM wind turbine generators, such relatively low power factor characteristics of SynRel machine in wind turbine generator applications can adversely impact at least the cost of energy that is generated by the wind turbine generator, and moreover, can be associated with a relatively high cost of energy. Further, attempts to compensate for such relatively low power factor characteristics of SynRel machines, including for example, through the inclusion of a relatively significant amount of rare earth permanent magnets, among other manners of compensation, can result in relatively expensive drivetrains, and can also attribute to relatively high losses and/or adversely impact the efficiency of the SynRel machine.
Additionally, low energy magnet materials, such as, for example, ferrite have also been investigated in connection with ferrite assisted SynRel (FA-SynRel) machines. However, such an approach can be generally limited to use in relatively small, or midsized, machines or applications. Further, applications in which FA-SynRel machines are generally used can be limited to certain types of operating conditions and/or the requirements of certain applications. For example, FA-SynRel machines can experience a generally higher risk of demagnetization when used in at least relatively large size machines such that the FA-SynRel machine operates under maximum electrical loading or short circuit fault conditions, and/or when FA-SynRel machines are exposed to relatively low ambient temperatures and/or cold starting conditions.
An aspect of an embodiment of the present application is an assembly for a synchronous reluctance machine that includes a rotor and at least one pickup coil that is coupled to the rotor. The at least one pickup coil can be positioned at least proximally adjacent to an outer periphery of the rotor, and be structured to harvest energy in an air gap adjacent to the outer periphery of the rotor during operation of the synchronous reluctance machine. The assembly can further include at least one DC field winding that is electrically coupled to the at least one pickup coil. The at least one DC field winding can extend through an inner portion of the rotor and be configured to generate flux within the rotor using the harvested energy from the at least one pickup coil.
Another aspect of an embodiment of the present application is an assembly for a synchronous reluctance machine that includes a stator having an inner bore and a rotor having an outer periphery that is sized to accommodate rotational displacement of at least a portion of the rotor within the inner bore. The outer periphery can be sized for at least a portion of the rotor that is operably positioned in the inner bore to be separated from the stator by an air gap. The assembly can also include one or more pickup coils that are coupled to the rotor, and which extend at least proximally adjacent to the outer periphery of the rotor. Additionally, the one or more pickup coils can be structured to harvest energy in the air gap that is generated during operation of the synchronous reluctance machine.
Additionally, an aspect of an embodiment of the present application is an assembly for a synchronous reluctance machine that includes a stator having an inner bore and a rotor having a plurality of flux barriers, a plurality of pickup coils, and a plurality of DC field windings. The plurality of DC field windings can extend through at least a portion of the plurality of flux barriers. Additionally, the plurality of pickup coils can be adjacent to an outer periphery of at least a portion of the rotor that is sized for rotational displacement within the inner bore of the stator. Further, the plurality of pickup coils can be structured to harvest energy from at least an air gap in the inner bore between the stator and the rotor. The assembly can also include a rectifier, including, for example, a rectification circuit and/or power electronics, that is electrically coupled to the plurality of pickup coils and the plurality of DC field windings. The rectifier can be structured to convert AC current of the harvested energy from the pickup coils to DC excitation energy for the DC field windings.
The description herein makes reference to the accompanying figures wherein like reference numerals refer to like parts throughout the several views.
The foregoing summary, as well as the following detailed description of certain embodiments of the present application, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the application, there is shown in the drawings, certain embodiments. It should be understood, however, that the present application is not limited to the arrangements and instrumentalities shown in the attached drawings. Further, like numbers in the respective figures indicate like or comparable parts.
Certain terminology is used in the foregoing description for convenience and is not intended to be limiting. Words such as “upper,” “lower,” “top,” “bottom,” “first,” and “second” designate directions in the drawings to which reference is made. This terminology includes the words specifically noted above, derivatives thereof, and words of similar import. Additionally, the words “a” and “one” are defined as including one or more of the referenced item unless specifically noted. The phrase “at least one of” followed by a list of two or more items, such as “A, B or C,” means any individual one of A, B or C, as well as any combination thereof.
Embodiments disclosed herein include, but are not limited to, generally magnet-free configurations for SynRel machines that can enhance the power factor of the SynRel machines. Further, embodiments disclosed herein include configurations for SynRel machines that can generate flux within a rotor of the SynRel machine though the flow of DC excitation current through field windings in the rotor of the SynRel machine that is not provided by an external power source. Moreover, embodiments disclosed herein can use harmonic power harvested from an air gap between a stator and rotor of a SynRel machine to supply the rotor with a DC magneto motive force, which can be put in a rotor axis to enhance the power factor and torque rating of the SynRel machine.
According to the illustrated embodiment, an inner portion of the fingers 110, or other portion of the stator core 104 proximally adjacent to the fingers 110, can generally define an inner bore 114 of the stator 102 that is sized to accommodate rotational displacement of at least a portion of a rotor 116 of the SynRel assembly 100. According to the illustrated embodiment, at least the portion of the rotor 116 that is positioned in the inner bore 114 of the stator 102 is separated from the stator 102 by an air gap 118. Similar to the stator 102, according to certain embodiments, the rotor 116 can comprise a plurality of rotor disks, such as, for example, a plurality of electrically conductive laminations, including, but not limited to, steel laminations, as well as variations thereof. According to the illustrated embodiments, the rotor 116 can be coupled to a shaft 120 such that rotation of one of the shaft 120 or the rotor 116 during operation of the SynRel assembly 100 and/or associated SynRel machine can be translated to at least rotational displacement of the other of the rotor 116 and the shaft 120.
As shown in
As shown by at least
According to the illustrated embodiment, the pickup coil(s) 128, 128a-f can be constructed from a relatively high electrically conductive material, such as, for example, copper, among other materials. Further, although
As also shown by at least
As indicated for at least purposes of illustration in
According to the illustrated embodiment, the energy harvested by the pickup coils 128a-f is AC current. Accordingly, the pickup coil(s) 128a-f can be electrically coupled to a rectifier 138, such as, for example, a passive or controlled rectification circuit, among other types of rectifiers, as generally indicated, for example, by the representation of a wired connection 140 between the pickup coil(s) 128a-f and the rectifier 138 shown in at least
Additionally, although embodiments disclosed herein are discussed in terms of the rectifier 138 being a passive or controlled rectification circuit, according to other embodiments, the rectifier 138 can be an active or power electronics converter. Additionally, depending on the application, a power electronic converter utilized for the rectifier 138 can be configured to coordinate operation of the SynRel assembly 100, and thus the associated SynRel machine, with other system components. For example, in applications in which a SynRel machine having a SynRel assembly 100 is used as part of a wind turbine generator (WTG), the rectifier 138 can be a power electronics circuit that can include a controller that is configured to coordinate with a drivetrain converter of the system for optimal operation of the WTG at various wind speeds. According to certain embodiments, by using an active or power electronics converter, the flow of DC excitation current from the rectifier 138 that is used to generate and/or control the magnitude of the generated flux, can be coordinated with the operation of the drivetrain converter of the WTG and/or coordinated with the conditions, including, for example, environmental conditions, in which the WTG is operating. Such coordination between at least the rectifier 138 and the drivetrain converter can, in at least certain situations, control the timing of weakening of the flux generated by the flow of DC excitation current through the DC field windings 130, and thus improve annual energy efficiencies, such as, for example, improve operation of the WTG at maximum torque per amp (MTPA). Further, the ability to coordinate the generation of such flux can provide a degree of freedom or control in the operation of associated SynRel machine that may not be attainable by at least magnet assisted SynRel machines. For example, according to at least certain embodiments, the ability to coordinate generation of flux can facilitate flexible control of rotor flux in a manner that can at least assist in the SynRel machine attaining a relatively high speed range. Further, the ability to attain a relatively high speed range for the SynRel machine via coordinated generation of such flux can be beneficial in a number of applications, including, but not limited to, automotive applications.
According to certain embodiments, the SynRel assembly 100 and/or the rectifier 138 can be configured to include, or be electrically coupled to, a power conditioner 152 that is structured to provide a degree of power conditioning for the flow of DC excitation current. For example, according to certain embodiments, the rectifier 138, or other components or circuitry of the SynRel assembly 100, can be configured to provide a high grade of power conditioning at a location between the pickup coil(s) 128, 128a-f and the DC field windings 130. According to certain embodiments, such power conditioning can be attained, for example, through the use of Maximum Power Point Tracking (MPPT).
The model shown in
According to the illustrated embodiment, the depicted rectifier 138 is a rectification circuit that is electrically coupled to one or more DC field windings 130, such as, for example, by a wired connection 142, as depicted for at least purposes of illustration in at least
Power harvested by the pickup coils 128 can provide power to the rectifier 138, such as, for example, a passive or controlled rectification circuit, that converts the AC current to DC current that then flows through the DC field windings 130. Additionally, the DC excitation current flowing through the DC field windings 130 can generate a flux in the rotor 116, as depicted for purposes of illustration by the flux vectors 150 in
By providing an enhanced power factor without at least use of, the SynRel assembly 100 can avoid costs associated with the inclusion of such magnets while also improving the efficiency of the associated SynRel machine. Further, by improving the power factor of the SynRel machine without the inclusion of magnets, the associated SynRel machine can be thermally and electromagnetically reliable from demagnetization aspects. Additionally, according to embodiments in which magnets are not being placed in the flux barriers 122, the shape and/or orientations of the flux barriers 122 are not limited to the geometric configuration(s) of the magnets, thereby increasing design freedom in at least the direction(s) of the DC flux vector(s) 150. Further, such design can increase the design freedom and boundary conditions for the electromagnetic and structural design of the SynRel assembly 100, such as, for example, the pole numbers and bridge thickness that are power factor relevant.
While certain embodiments discussed herein have been discussed in terms of being generally magnet-free, according to other embodiments, the SynRel assembly 100 can be a hybrid assembly that also utilizes magnets or other magnetic materials to improve the power factor of the SynRel machine and/or the SynRel machine. Moreover, according to certain embodiments, the rotor 116 of the SynRel assembly 100 can include pickup coils 128 and DC field windings 130 that are coupled to the rectifier 138, as well as one or more magnets or conductor coils.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment(s), but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as permitted under the law. Furthermore it should be understood that while the use of the word preferable, preferably, or preferred in the description above indicates that feature so described may be more desirable, it nonetheless may not be necessary and any embodiment lacking the same may be contemplated as within the scope of the invention, that scope being defined by the claims that follow. In reading the claims it is intended that when words such as “a,” “an,” “at least one” and “at least a portion” are used, there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. Further, when the language “at least a portion” and/or “a portion” is used the item may include a portion and/or the entire item unless specifically stated to the contrary.