Synchronous Spacer with a Guiding Block

Information

  • Patent Application
  • 20080080796
  • Publication Number
    20080080796
  • Date Filed
    September 29, 2006
    18 years ago
  • Date Published
    April 03, 2008
    16 years ago
Abstract
A synchronous spacer with a guiding block comprises strip-shaped links, a plurality of spacer elements, and a guiding block fixed at the end of the links. An arch-shaped surface is formed on the guiding block and is located correspondingly to inner surface of the track of the linear guideway, the guiding block is larger than spacer element of the synchronous spacer but is smaller than the rolling elements. With the guidance of the guiding block, the synchronous spacer is prevented from impacting the inner surface of the track, enabling the linear guideway to move smoothly and stably.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 shows that a conventional synchronous spacer is moving into the return portion;



FIG. 2 shows that the conventional synchronous spacer is moving into the first rolling groove;



FIG. 3 is a side view of showing a conventional synchronous spacer disclosed in U.S. Pat. No. 6,155,718;



FIG. 4 is another side view of showing a conventional synchronous spacer disclosed in U.S. Pat. No. 6,155,718;



FIG. 5 is a side view of showing a synchronous spacer with a guiding block in accordance with the present invention;



FIG. 6 is another side view of showing a synchronous spacer with a guiding block in accordance with the present invention;



FIG. 7 is an illustrative view in accordance with the present invention of showing that the synchronous spacer is moving into the return portion;



FIG. 8 is an illustrative view in accordance with the present invention of showing that the synchronous spacer is moving into the first rolling groove; and



FIGS. 9A-J show different embodiments of the guiding block.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The present invention will be more clear from the following description when viewed together with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment in accordance with the present invention.


Referring to FIGS. 5-8, a synchronous spacer 20 with guiding blocks in accordance with the present invention at least comprises: a plurality of spacer elements 21, two strip-shaped links 22, and two guiding blocks 30. A plurality of rolling elements 40 is formed in the rack 51 of a linear guideway 50. The linear guideway 50 includes a rail 52, a sliding block 53 and two end caps 54 (linear guideway 50 is of a conventional design, so further explanation is omitted).


The synchronous spacer 20 is strip-shaped and includes a plurality of spacer elements 21 and two strip-shaped links 22 disposed at both sides of the plurality of spacer elements 21. The spacer elements 21 are maintained between the rolling elements 40. The synchronous spacer 20 moves together with the rolling elements 40 to circulate within the track 51 of the linear guideway 50.


Each of the guiding blocks 30 is fixed at the outer side of the spacer element 21 at either end of the synchronous spacer 20 (the guiding blocks 30 in this embodiment are formed by integral ejection molding, so there is a die hole in the center of the respective guiding blocks). A smooth arc-shaped surface 31 is formed on each of the guiding blocks 30 and is located correspondingly to the surface of the rack 51 of the linear guideway 50. The guiding block 30 is larger than the spacer element 21 of the synchronous spacer 20 but is smaller than the rolling element 40.


For a better understanding of the function of the present invention, reference should be made to the following detailed description.


The present invention comprises a rail 52, a sliding block 53, two end caps 54, a plurality of rolling elements 40, a synchronous spacer 20, and two guiding blocks 30. The rail 52 is axially formed with a first rolling groove 521 for enabling the rolling elements 40 to roll therein. The sliding block 53 is moveably mounted on the rail 52 and is axially formed with a second rolling groove 531 for the rolling elements 40. The second rolling groove 531 and the first rolling groove 531 cooperate with each other to form a load circulating groove 511. The sliding block 53 is further formed with a non-load circulating groove 512. The end caps 54 are disposed at both ends of the sliding block 53 and each is formed with a return portion 541 that cooperates with the load circulating groove 511 and the non-load circulating groove 512 to form a complete circulating path.


When in use, the synchronous spacer 20 and the rolling elements 40 circulate in the track 51 of the linear guideway 50. Each of the guiding blocks 30 is fixed at the outer side of the spacer element 21 at either end of the synchronous spacer 20. A smooth arc-shaped surface 31 is formed on each of the guiding blocks 30 and is located correspondingly to the surface of the rack 51 of the linear guideway 50. Therefore, the rolling elements 40 can be guided smoothly to the load circulating groove 511 or the non-load circulating groove 512 by the guiding blocks 30. And the smooth arc-shaped surface 31 of the guiding blocks 30 will slide along the inner surface of the track 51 of the linear guideway 50 without the problem of the angular-edge caused interference, thus ensuring the stable operation of the linear guideway.


It is to be noted that the guiding block 30 is larger than the spacer element 21 but is smaller than the rolling element 40, plus the guiding block 30 is integral with the spacer elements 21 of the synchronous spacer 20. Therefore, when the synchronous spacer of the present invention circulates within the track 51, although there is a great tangent difference between the return portion 541 of the end cap 54 and the load circulating groove 511, the smooth arc-shaped surface 31 can enable the guiding blocks 30 to smoothly slide over the assembly clearances and the corners of the linear guideway. Further, the guiding blocks 30 reduce the impact distance between the rolling element 40 at the rear of the guiding block 30 and the inner surface of the track 51, thus reducing the impact caused noise. Therefore, the size of the guiding blocks 30 being larger than the spacer element 21 and smaller than the rolling element 40 can force the synchronous spacer 20 to move along the predetermined route, and can prevent a large impact distance from being caused by the fact that the spacer elements at both ends of the conventional synchronous spacer are too small, thus effectively reducing the noise and the impact caused when the rolling elements circulate along the track.


Finally, the operation of the present invention is explained as follows:


As shown in FIG. 7, when the synchronous spacer moves form the load circulating groove 511 to the return portion 541, the guiding blocks 30 are disposed at both ends of the synchronous spacer 20, the smooth arc-shaped surface 31 will guide the synchronous spacer 20 smoothly into the return portion 541, preventing the spacer elements 21 of the synchronous spacer 20 from impacting the returning portion 541.


As shown in FIG. 8, when the synchronous spacer moves from the return portion 541 to the load circulating groove 511, the guiding blocks 30 are disposed at both ends of the synchronous spacer 20, the smooth arc-shaped surface 31 will guide the synchronous spacer 20 smoothly into the load circulating groove 511, preventing the spacer elements 21 of the synchronous spacer 20 from impacting the load circulating groove 511.


Referring to FIGS. 9a-9J, which show different embodiments of the arc-shaped surface 31 of the guiding block 30, wherein the surface 31 can be spherical-shaped, hemispherical-shaped, truncated spherical-shaped, truncated conical-shaped, conical-shaped, elliptical-shaped, hemielliptical-shaped, truncated hemielliptical-shaped. And the maximum diameter of the guiding block 30 is slightly smaller than the diameter of the rolling elements but is slightly larger than the spacer elements 21 of the synchronous spacer 20. The guiding blocks 30 in the aforementioned embodiments are made by ejection molding, and are formed with a central die hole.


To summarize, the synchronous spacer with a guiding block in accordance with the presentinvention comprises strip-shaped links, a plurality of spacer elements, and a guiding block fixed at the end of the links. An arch-shaped surface is formed on the guiding block and is located correspondingly to inner surface of the track of the linear guideway, the guiding block is larger than spacer element of the synchronous spacer but is smaller than the rolling elements. With the guidance of the guiding block, the synchronous spacer is prevented from impacting the inner surface of the track, enabling the linear guideway to move smoothly and stably.


While we have shown and described various embodiments in accordance with the present invention, it is clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.

Claims
  • 1. A synchronous spacer with a guiding block being strip-shaped and disposed in a track of a linear guideway together with a plurality of rolling elements, characterized in that: at least one guiding block is fixed at an end of the synchronous spacer, an arch-shaped surface is formed on the guiding block and is located correspondingly to inner surface of the track of the linear guideway, the guiding block is larger than spacer element of the synchronous spacer but is smaller than the rolling elements.
  • 2. The synchronous spacer with a guiding block as claimed in claim 1, wherein the surface of the guiding block is spherical-shaped, hemispherical-shaped, truncated spherical-shaped, truncated conical-shaped, conical-shaped, elliptical-shaped, hemielliptical-shaped, or truncated hemielliptical-shaped.
  • 3. The synchronous spacer with a guiding block as claimed in claim 2, wherein the synchronous spacer includes a plurality of spacer elements and two strip-shaped links disposed at both sides of the plurality of spacer elements, the spacer elements are maintained between the rolling elements, the guiding blocks is fixed at an outer side of the spacer element at either end of the synchronous spacer.
  • 4. The synchronous spacer with a guiding block as claimed in claim 3, wherein the guiding block is formed with a central die hole.