A golf club head includes a “sweet spot” that is the optimal point for which a golf ball should be struck by the golf club head to produce the best results. The size and location of the sweet spot may change depending on the particular golf club head. A golf club head also includes other characteristics, such as loft, bulge, and roll. The loft of a golf club head is the angle formed by the intersection of the plane of the clubface and the line of the shaft. The bulge of the club face is the curvature of the club face from the heel to the toe, and the roll of the club face is the curvature of the club face from the crown to the sole.
The golf club is often installed on a shaft, which could also alter the performance of the golf club, all of which is designed to hit a golf ball to achieve a synergistic relationship between the two that achieves the maximum performance.
The golf club, including the shaft, and golf ball work with one another to help a golfer play better golf. If a golf ball launches inefficiently high off a club face for a given golfer, a lower launching golf club can be used to achieve better results, and vice versa. In another example, if a golf ball has a spin rate that is undesirably high for a given golfer, a golf club designed to generate less spin at impact can be used to achieve better results. Inversely, if a golf ball spins at an undesirably low spin rate for a given golfer, a golf club designed to generate more spin at impact can be used to achieve better results. Likewise, a golf club that generates a relatively low rate of backspin and/or launch may provide optimal launch conditions for a golf ball with relatively high net lift performance, and conversely, a golf club that generates a relatively high rate of backspin and/or launch may provide optimal launch conditions for a golf ball with a relatively low net lift performance. Numerous other examples in addition to launch and spin can be tweaked between the golf club and the golf ball to achieve the synergistic relationship without departing from the scope and content of the present invention.
In an aspect, the technology relates to a golf club head that includes a crown, a sole, and a club face, attached to the crown and the sole. The club face includes a central region, a toe region, and a heel region. The central region includes a first plurality of laser-generated features that provide at least one of a height-intersection coverage of the central region of at least 80%, a width-intersection coverage of the central region of at least 80%, or a surface-area coverage of the central region of at least 25%. The toe region includes a second plurality of laser-generated features that provide at least one of a height-intersection coverage of the toe region of at least 50%, a width-intersection coverage of the toe region of at least 50%, or a surface-area coverage of the toe region of at least 25%. The heel region includes a third plurality of laser-generated features that provide at least one of a height-intersection coverage of the heel region of at least 50%, a width-intersection coverage of at least 50%, or a surface-area coverage of the heel region of at least 25%.
In an example, the height-intersection coverage of the central region is at least 90% and the width-intersection coverage of the central region is at least 90%. In another example, the surface-area coverage of the central region is at least 25%. In still another example, the surface- area coverage of the central region is at least 50%. In yet another example, the club face has a maximum width in a heel-to-toe direction, and the central region has a maximum width between 30-50% of the maximum width of the club face. In a further example, the first plurality of laser- generated features is covered with a physical vapor deposition (PVD) coating.
In another example, the second plurality of laser-generated features is not covered with a PVD coating. In a further example, the PVD coating is a dark coating, and the first plurality of laser-generated features appear darker than the second plurality of laser-generated features due to the PVD coating covering the first plurality of laser-generated features, thereby creating contrast between the central region and the toe region. In still another example, a portion of the first plurality of laser-engraved features is covered by crown paint.
In another example, the technology relates to a golf club head including a crown, a sole, and a club face, attached to the crown and the sole, including a central region, a toe region, and a heel region. The central region includes a first plurality of laser-generated features that provide at least two of a height-intersection coverage of the central region of at least 90%, a width-intersection coverage of the central region of at least 90%, or a surface-area coverage of the central region of at least 25%. The toe region includes a second plurality of laser-generated features that provide at least two of a height-intersection coverage of the toe region of at least 60%, a width-intersection coverage of the toe region of at least 60%, or a surface-area coverage of the toe region of at least 10%. The heel region includes a third plurality of laser-generated features that provide at least two of a height-intersection coverage of the heel region of at least 60%, a width-intersection coverage of at least 60%, or a surface-area coverage of the heel region of at least 10%.
In an example, the height-intersection coverage of the central region is at least 90% and the width-intersection coverage of the central region is at least 90%. In another example, the surface-area coverage of the central region is at least 50%. In still another example, the first plurality of laser-generated features is covered with a physical vapor deposition (PVD) coating; the second plurality of laser-generated features is not covered with a PVD coating; and the first plurality of laser-generated features appear darker than the second plurality of laser-generated features due to the PVD coating covering the first plurality of laser-generated features, thereby creating contrast between the central region and the toe region. In yet another example, the first plurality of laser-generated features is a first color and the second plurality of laser-generated features is a second color.
In another aspect, the technology relates to a method for manufacturing a golf club head. The method includes generating, by one or more lasers, a first plurality of laser-generated features on a central region of a club face, wherein the first plurality of laser-generated features provide at least one of a height-intersection coverage of the central region of at least 80%, a width-intersection coverage of the central region of at least 80%, or a surface-area coverage of the central region of at least 50%. The method also includes applying a coating to the club face such that the coating covers the first plurality of laser-generated features. The method further includes generating, by the one or more lasers, a second plurality of laser-generated features on a toe region of the club face, wherein generating the second plurality of laser-generated features removes portions of the coating on the toe region; and generating, by the one more lasers, a third plurality of laser-generated features on a heel region of the club face, wherein generating the second plurality of laser-generated features removes portions of the coating on the heel region.
In an example, the coating is a PVD coating and the first plurality of laser-generated features appear darker than the second plurality of laser-generated features, thereby creating contrast between the central region and the toe region. In another example, the first plurality of laser-generated features and the second plurality of laser-generated features is generated from the same laser. In a further example, the height-intersection coverage of the central region is at least 90% and the width-intersection coverage of the central region is at least 90%. In still another example, the surface-area coverage of the central region is at least 15%. In yet another example, the method further includes painting a crown of the golf club head such that a portion of the first plurality of laser-generated features is covered by the paint.
In some aspects, the techniques described herein relate to a golf club head including: a club face located at a frontal portion of the golf club head, the club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region an internal surface, having an internal surface roughness, and a body portion located rearward of the club face, wherein the central region of the external surface has a Central Region Average Surface Roughness Value of greater than about 100 μin, and wherein the Central Region Average Surface Roughness of the external surface is greater than a surface roughness value of the internal surface.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Surface Roughness of the external surface is greater than about 2 times the surface roughness value of the internal surface.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Surface Roughness of the external surface is greater than about 3 times the surface roughness of the internal surface.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Surface Roughness of the external surface is greater than about 4 times the surface roughness of the internal surface.
In some aspects, the techniques described herein relate to a golf club head, wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 60μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 57μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 55μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Surface Roughness Value is greater than about 120 μin.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Surface Roughness Value is greater than about 140 μin.
In some aspects, the techniques described herein relate to a golf club head, wherein both the toe region and the heel region have an average surface roughness value that is different than the Central Region Average Surface Roughness Value.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Surface Roughness Value is greater than the average surface roughness value of both the toe region and the heel region.
In some aspects, the techniques described herein relate to a golf club head including: a club face located at a frontal portion of the golf club head, the club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region an internal surface, having an internal surface roughness, and a body portion located rearward of the club face, wherein the central region of the external surface has a Central Region Average Vertical Surface Roughness Value of greater than about 100 μin, and wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 60 μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 57 μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 55 μm.
In some aspects, the techniques described herein relate to a golf club head, wherein both the toe region and the heel region have an average surface roughness value that is different than the Central Region Average Vertical Surface Roughness Value.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Vertical Surface Roughness Value is greater than the average surface roughness value of both the toe region and the heel region.
In some aspects, the techniques described herein relate to a golf club head, where both the toe region and the toe region has an average surface roughness value of less than about 100 μin.
In some aspects, the techniques described herein relate to a golf club head, wherein said club face further includes a coating at an external surface of the club face, wherein the coating exhibits a different coefficient of friction when exposed to water moisture.
In some aspects, the techniques described herein relate to a golf club head including: a club face located at a frontal portion of the golf club head, the club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region an internal surface, having an internal surface roughness, and a body portion located rearward of the club face, wherein the central region of the external surface has a Central Region Average Vertical Surface Roughness that is greater than a surface roughness value of the internal surface, and wherein the plurality of micro-grooves has an average groove depth of between about 45 μm and about 60 μm.
In some aspects, the techniques described herein relate to a golf club head, wherein the Central Region Average Vertical Surface Roughness of the external surface has a value that is greater than about 100 μin.
In some aspects, the techniques described herein relate to a golf club head including: a club face located at a frontal portion of the golf club head, the golf club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves of substantially circular shape, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region, and wherein when a plurality of imaginary vertical and horizontal sampling lines are defined within an area measuring about 20 mm×20 mm located in the central region and centered with respect to a geometric center of the club face, the central region of the external surface has a Central Region Average Surface Roughness Value of greater than about 100 μin, and wherein the golf club head has a Clubhead Coefficient of Drag (CD-Clubhead) of less than 0.40 at a Reynolds number of about 384,000, and wherein said golf club head has a loft of greater than about 10 degrees.
In some aspects, the techniques described herein relate to a golf club head including: a club face located at a frontal portion of the golf club head, the golf club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves of substantially circular shape, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region, and wherein when a plurality of imaginary vertical and horizontal sampling lines are defined within an area measuring about 20 mm×20 mm located in the central region and centered with respect to a geometric center of the club face, the central region of the external surface has a Central Region Average Coefficient of Friction Value is greater than about 0.40, and wherein the golf club head has a Clubhead Coefficient of Drag (CD-Clubhead) of less than 0.40 at a Reynolds number of about 384,000, and wherein said golf club head has a loft of greater than about 10 degrees.
In some aspects, the techniques described herein relate to a synergistic golf club and golf ball including: a golf club head further including; a club face located at a frontal portion of the golf club head, the club head further including; an external surface, having an external surface roughness formed by a plurality of micro-grooves of substantially circular shape, and wherein the external surface further includes; a central region occupying a central third of the club face, measured horizontally, a toe region occupying a region toeward of the central region, and a heel region occupying a region heelward of the central region, wherein when a plurality of imaginary vertical and horizontal sampling lines are defined within an area measuring about 20 mm×20 mm located in the central region and centered with respect to a geometric center of the club face, the central region of the external surface has a Central Region Average Coefficient of Friction Value is greater than about 0.40 wherein the golf club head has a Clubhead Coefficient of Drag (CD-Clubhead) of less than 0.40 at a Reynolds number of about 384,000, and wherein said golf club head has a loft of greater than about 10 degrees; a golf ball including at least a core and a cover, the golf ball having a weight of 1.600 ounces-1.620 ounces, the golf ball having a diameter of 1.680 inches-1.700 inches, the cover including a plurality of dimples arranged in a dimple pattern having a the following aerodynamic characteristics: 0.230≤CD≤0.250 at a Reynolds number of 220,000 and a spin ratio of 0.070, and 0.230≤CD≤0.250 at a Reynolds number of 160,000 and a spin ratio of 0.095, and 0.230≤CD≤0.250 at a Reynolds number of 120,000 and a spin ratio of 0.100.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
Non-limiting and non-exhaustive examples are described with reference to the following Figures.
Understanding and seeing how a tool or sporting equipment, such as a golf club, is to be used increases the effectiveness of the tool. For instance, being able to see where a tool is in relation to an object to be struck is beneficial. Being able to see other aspects or characteristics of the impact surface is also useful in operating the tool. Seeing such features becomes particularly challenging, however, when the impact surface of the tool is difficult to see during use or can be seen only from a slight angle during use.
In creating the synergistic golf club 100 and golf ball, the design of one is heavily correlated to the design of the other. Beginning with the inventive golf ball, he performance of a golf ball can be boiled down to two major variables, its construction, which affects the properties of the finished ball such as the Coefficient of Restitution and compression and influences how the ball interacts with the club face during impact, and its aerodynamic properties, which affect the flight of the golf ball after it separates from the club face.
The “Coefficient of Restitution” or “COR” of a golf ball refers to the ratio of a ball's rebound velocity to its initial incoming velocity when the ball is fired out of an air cannon into a rigid vertical plate. The COR is determined according to a known procedure, wherein a golf ball or golf ball subassembly (for example, a golf ball core) is fired from an air cannon at two given velocities and a velocity of 125 ft/s is used for the calculations. Ballistic light screens are located between the air cannon and steel plate at a fixed distance to measure ball velocity. As the ball travels toward the steel plate, it activates each light screen and the ball's time period at each light screen is measured. This provides an incoming transit time period which is inversely proportional to the ball's incoming velocity. The ball makes impact with the steel plate and rebounds so it passes again through the light screens. As the rebounding ball activates each light screen, the ball's time period at each screen is measured. This provides an outgoing transit time period which is inversely proportional to the ball's outgoing velocity. The COR is then calculated as the ratio of the ball's outgoing transit time period to the ball's incoming transit time period (COR=Vout/Vin=Tin/Tout).
In one aspect, a golf ball having any one or more of the aerodynamic characteristics disclosed herein can have a COR of at least 0.770, or more preferably at least 0.790, or most preferably at least 0.800. In another aspect, a golf ball having any one or more of the aerodynamic characteristics disclosed herein can have a COR of 0.800-0.815, or 0.805-0.825, or 0.810-0.820. In one aspect, a golf ball having any one or more of the aerodynamic characteristics disclosed herein can have a COR of at least 0.805. In one aspect, a golf ball having any one or more of the aerodynamic characteristics disclosed herein can have a COR of at least 0.810. In one aspect, a golf ball having any one or more of the aerodynamic characteristics disclosed herein can have a COR of at least 0.815.
Because the initial velocity of a golf ball is often an interplay between the COR and the compression of a golf ball, the compression of a golf ball is also very relevant. In one aspect, the golf ball can have a compression of at least 80. In one aspect, the golf ball can have a compression of at least 90. In another example, the golf ball can have a compression of at least 95. In another aspect, the golf ball can have a compression of less than 90. In another example, the golf ball can have a compression of not greater than 85. One of ordinary skill in the art would understand that the compression can vary.
The “aerodynamic properties” of the golf ball may be much more complicated, as it involved numerous variables such as the Coefficient of Drag (CD), Coefficient of Lift (CL), and the resultant relationship between the CD and the CL. The golf ball Coefficient of Drag CD and Coefficient of Lift CL are defined by the following equations:
wherein the drag force is the aerodynamic force component acting parallel to the golf ball's flight direction; the lift force is the aerodynamic force component acting in a direction dictated by the cross product off the spin vector and the velocity vector; where p=density of air (slugs/ft3); A=projected area of the ball (ft2) ((π/4)D2); D=golf ball diameter (ft); and V=ball velocity (ft/s).
More specifically, a golf ball having the improved synergistic aerodynamic properties may have a CD at the three different Reynolds numbers (Re) and spin ratios (SR) set forth below:
where ω=ball rotation rate (radians/s) (2π(RPS)); RPS=golf ball rotation rate (revolution/s); V=ball velocity (ft/s); D=golf ball diameter (ft); p=air density (slugs/ft3); and μ=absolute viscosity of air (lb/ft2-s).
More information relating the CD and CL values of the inventive golf ball may be found in U.S. patent application Ser. No. 18/915,741, filed Oct. 15, 2024, the disclosure of which is incorporated by reference in its entirety. Moreover, there are a number of suitable methods for determining the lift and drag coefficients for a given range of spin rates and Reynolds numbers, including the use of indoor test ranges have been disclosed in U.S. Pat. Nos. 6,186,002.6,285,445, and 6,729,976, the disclosures of which are all also incorporated by references herein.
In addition to the pure CD and CL numbers at different Reynolds numbers and spin rates, the synergistic inventive golf ball, in order to function well with a golf club, may have a “flight window” unique to the present invention. More specifically, in one aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 1.400≤CD/CL<2.000. In another aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 2.000≤CD/CL. In yet another aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: CD/CL≤1.800. In yet another aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: CD/CL≤1.600. In a further aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 1.400≤CD/CL. In a further aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 1.400≤CD/CL<1.600. In a further aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 1.600≤CD/CL<1.800. In a further aspect, the drag coefficient and the lift coefficient can have the following relationship at a Reynolds number of 225,000 and a spin ratio of 0.070: 1.600≤CD/CL≤2.000. In one example, the values below can correspond to a golf ball having a COR of at least 0.800 and/or an initial velocity of at least 250 feet/second.
Various other details regarding the relationship between the drag and lift coefficients are provided herein. Once again, more info relating to the flight window as a function of the CD and CL relationship can be found in U.S. patent application Ser. No. 18/915,741, filed Oct. 15, 2024, the disclosure of which is incorporated by reference in its entirety.
Finally, the inventive synergistic golf ball in accordance with the present invention may have a cover comprising a plurality of dimples arranged in a dimple pattern having an integrated drag area (DA) defined by:
where CD (Re) is established at a setup condition including a golf ball speed of 182.0 mph, a launch angle of 10.0 degrees, and a spin rate of 2,700 rpm, and wherein 14,500≤DA≤15,500. The golf ball further has a lift coefficient such that CL≥20.115 at Reynolds number of 240,000 and a spin ratio of 0.060. In one aspect, this particular golf ball can have a COR of at least 0.780, and/or an initial velocity of at least 240 feet/second. In one aspect, this particular golf ball can have a COR of at least 0.790, and/or an initial velocity of at least 248 feet/second. In one aspect, this particular golf ball can have a COR of at least 0.800, and/or an initial velocity of at least 250 feet/second. In another aspect, this particular golf ball can have a COR of at least 0.805, and/or an initial velocity of at least 252 feet/second. One of ordinary skill in the art would understand that the COR, initial velocity, compression, and other golf ball construction related parameters or values can vary.
The drag area characterizes the effectiveness of the aerodynamic performance of a dimple pattern throughout approximately the first second of flight, during which aerodynamic forces are most pronounced.
A lower drag area can be indicative of a more efficient aerodynamic pattern, representing a longer predicted distance at the specified launch conditions and using the disclosed methodology. Likewise, a pattern with a higher drag area may have a shorter predicted flight distance under the discussed methodology.
Once the median golf ball lift and drag coefficients are established for the golf ball dimple pattern under analysis, the predicted trajectory for the golf ball is then calculated by the USGA's computation procedure with initial launch inputs (i.e., initial or launch condition) of a golf ball speed of 182.0 mph, a launch angle 10.0 degrees, and a spin rate of 2,700 rpm for each orientation, pole-over-pole and poles-horizontal, and the Reynolds numbers and drag coefficients from the simulation for the median ball are retained and have a functional relationship CD (Re). Whenever referenced herein, the integrated drag area is established using the golf ball speed, launch angle, and spin rate disclosed above.
The drag area for the pole-over-pole (DAPP) and the poles-horizontal (DAPH) orientations is given by:
and the average drag area is given by:
When presented herein as a single value, it is understood to refer to the average drag area DA.
The integrals are calculated by a Reimann sum with at least eight trapezoidal partitions. One of ordinary skill in the art will understand that alternative partition shapes may be used in conjunction with a Reimann or other summation.
As shown in
In one example embodiment of the present invention, the synergistic golf ball may have a “Middle” or “Comparatively Low” flight window, as indicated above by the CD/CL ratio of between 1.600 and 2.000 at a Reynolds number of 225,000 and a spin ratio of 0.070, which for some golfers may generally need to be paired with a synergistic golf club head and shaft that produces higher launching characteristics and/or increased backspin to mitigate or even negate the potential inefficient effect of a golf ball with relatively high drag and moderate to relatively low net lift.
With a golf club, the impact surface is the club face of the golf club head. When a player addresses a golf ball with a golf club, the player is looking down at the golf club head and can clearly see the crown of the golf club head. For a driver or other low-loft golf club, however, the striking face is viewed at a narrow angle that causes difficulty in viewing the club face. Thus, properly perceiving the characteristics or features of the club face, such as the location of the sweet spot, the loft of the club face, the bulge of the club face, and/or the roll of the club face is challenging. Accordingly, players may struggle to properly align the golf club and ultimately properly strike the golf ball, resulting in lesser performance of the golf club head.
Examples of the present technology provide for laser-generated features that provide enhanced visual indicators of the characteristics of the club face, such as the sweet spot or optimal striking area. Thus, the player's ability to properly align the golf club head with the golf ball is enhanced, and the utility of the golf club head is improved. The laser-engraving and/or laser-marking process may also provide contrast between regions of the club face and/or contrast between the club face and the crown. The contrast may have an effect of improving the player's ability to see loft, bulge, and/or roll of the club face, which may improve the player's biomechanical response when using the golf club head-leading to further improved results. Additionally, the laser-engraving and/or laser marking process may also help increase the surface roughness of the club face by imparting micro-grooves on the external surface of the golf club head.
The surface roughness of the club face can be a function of several variable, including but not limited to the pattern of the laser generated features used on the club face, the speed of the laser, the feed of the laser, the type of pattern being generated, the underlying substrate, any additional coating applied to the club face, the sequence of the manufacturing technique, and most importantly, the depth of the laser generated features. The depth of the laser generated features, often manifesting itself as the micro-grooves discussed above, is often a result of the laser power setting, which the present invention utilizes.
The laser-generated features and contrast of the club face may be achieved through a combination of manufacturing processes. For example, the manufacturing process may include providing a coating or finish, such as a physical vapor deposition (PVD) coating, to the club face. The coating may darken the club face. Laser-generated features may be generated before and after the application of the coating. When the laser-generated features are applied subsequent to the coating, a laser engraving process removes the coating, which results in lightened features of the club face compared to the remainder of the club features. In other examples, the club face may not have a coating, and the laser-engraving or laser-marking process may be used to create darkened features on the club face. In either example, improvements to manufacturing processes may be achieved. For example, other manufacturing processes utilize masks prior to applying a PVD coating. The masking process is susceptible to human error in alignment of the mask. The masking process also introduces contamination into the PVD chamber, which leads to lower yields and potentially lower quality parts or components. With the laser-engraving and laser-marking process discussed herein, the masking process is no longer necessary. In addition, the laser engraving process allows for a more efficient and more precise process than the masking process.
The club face 102 of the present technology includes one or more laser-generated features 124 on the external surface 112 of the club face 102. These laser generated features 124, may often take on the shape of a micro-grooves 225 (shown in
In any of the preceding examples, the sweet spot 126 is located in a central region 128 of the club face 102. The central region 128 may be approximately and occupying the central third of the club face 102. A toe region 132 is located towards the toe portion of the club head 100 and occupying the region toeward and adjacent to the central region 128. A heel region 130 is located towards the heel portion of the club head 100 and occupying the region heelward and adjacent the central region 128. The laser-generated features 124 may be included in the heel region 130, the central region 128, and/or the toe region 132. The laser-generated features 124 are provided on the club face 102 to visually indicate the central region 128 of the club face 102. In some examples, the location of the sweet spot 126 may also be identified by the laser- generated features 124. The laser-generated features 124 may positively identify the central region 128 and/or sweet spot 126 by included laser-generated features 124 in those areas or to define the boundaries of those areas. The laser-generated features 124 may also be used to negatively identify the central region 128 and/or sweet spot 126 by including laser-generated features 124 in portions or regions of the club face 102 other than the central region 128 and/or sweet spot 126. For instance, in the example depicted in
The micro-grooves 225 (shown in
Central Region Average Surface Roughness Value, as defined in the present invention, relates to an average of 10 individual surface roughness values (Ra) taken within the central region 128 of the club face. The individual surface roughness values (Ra), which is also known as the Arithmetic Average (AA) and Center Line Average (CLA), is a measure of the distance from the peaks and valleys to the center line or mean. It is calculated as the integral of the absolute value of the roughness profile height over the evaluation length:
More details regarding our methodology of measuring surface roughness can be found in standard ASME B46.1-2009, the disclosure of which is incorporated by reference in its entirety.
In order to illustrate the location and direction of the ten individual surface roughness values (Ra) to create the Central Region Average Surface Roughness,
It should be noted that the location of the vertical sampling lines 203 are roughly distributed to cover the central region 128 of the external surface 112 of the club face 102, with the middle most vertical sampling line 203c being located at the geometric center of the club face 102. The outermost vertical sampling lines 203a and 203e are located roughly about 20 mm away from the middle most vertical sampling line 203c on each side, with the intermediary vertical sampling lines 203b and 203d taken roughly in between the middle most vertical sampling line 203c and the outermost vertical sampling lines 203a and 203e. Similarly, the horizontal sampling lines are also roughly distributed to cover the central region of the external surface 112 of the club face 102, with the middle most horizontal sample line 205c being located at the geometric center of the club face 102. The outermost horizontal sampling lines 205a and 205e are located roughly about 20 mm away from the middle most horizontal sampling line 203c on each side, with the intermediary horizontal sampling lines 205b and 205d taken roughly in between the middle most horizontal sampling line 205c and the outermost horizontal sampling lines 205a and 205e.
Although loosely correlated, the Coefficient of Friction (COF) and the surface roughness are positively correlated. In another words, when the surface roughness of the striking club face 102 of the golf club head 100 increases as previously mentioned via the incorporation of micro-grooves 225 or via other means, the COF generally increases with it.
Similarly, in this embodiment of the present invention, when the above discussion focuses on the Central Region Average Surface Roughness Value, a similar COF value can be created using the sampling 203a through 203e as well as 205a through 205e discussed previously. In this embodiment of the present invention, the Central Region Average Coefficient of Friction Value of this club face, having the Central Region Average Surface Roughness Values articulated above, may generally be greater than about 0.40, more preferably greater than about 0.42, and most preferably greater than about 0.45, all without departing from the scope and content of the present invention. It is worth noting here that the Central Region Average Coefficient of Friction Value, similar to the Central Region Average Surface Roughness value previously mentioned, are terms of art within the context of this application, and refer to the average of 10 values taken vertically and horizontally at the central region 228 of the club face 202 instead of the standard coefficient of friction value that refers to the overall club face 202.
Although the above discussion focuses on the values of the Central Region Average Surface Roughness Value, it should be noted that the vertical sampling lines 203 are more critical to the performance of the golf club head 100 in affecting the performance of a golf ball. Hence, some emphasis should be placed on the Central Region Average Vertical Surface Roughness Value. The Central Region Average Vertical Surface Roughness Value in accordance with the present invention may generally be greater than about 100 μin, more preferably greater than about 120 μin, and most preferably greater than about 140 μin as well. The Central Region Average Vertical Surface Roughness Value, similar to the Central Region Average Surface Value is an average of the values taken, but this time, only takes in consideration of the five vertical measurements taken at the vertical sampling lines 203a, 203b, 203c, 203d, and 203f.
In a substantially isotropic type of face pattern as the one shown in
Before the discussion moves on to specific design patterns in
The club face 202 includes a coating or finish, such as a physical vapor deposition (PVD) coating, which is indicated by the speckled dots on the club face 202. The coating may be applied before and/or after generating the laser-generated features 224A-C. When the laser-generated features 224A-C are generated subsequent to the coating being applied to the face, generating the laser-generated features 224A-C may include removing or vaporizing a portion of the coating.
The club face 202 includes a plurality of laser-generated features 224A-C that create contrast across the club face 202. The first plurality of laser-generated features 224A are included in the central region 228 of the club face 202. The first plurality of laser-generated features 224A are in the shape of diamonds; however, other shapes and designs are also possible. In examples, the particular shape of the features may be based on aesthetic choices. The first plurality of laser-generated features 224A may be generated before or after the application of the coating, such as a PVD coating. The laser process to generate the first plurality of laser-generated features 224A may also cause the laser-generated features 224A to be a particular color, such as blue. The first plurality of laser-generated features 224A may extend under the paint or coating of the crown 204. For instance, the first plurality of laser-generated features 224A may be provided on a region of the golf club head 200 that is later painted, coated, or covered with the same paint, coating, or covering that is used for the crown 204.
The first plurality of laser-generated features 224A are included across almost the entirety of the central region 228. Thus, the first plurality of laser-generated features 224A provide an aggregate contrast for the central region 228 as compared to the toe region 232 and the heel region 230. As an example, the first plurality of laser-generated features 224A may cover at least 50%, 60%, 70%, 80%, or 90% of the central region 228. By increasing the coverage of the central region 228 by the first plurality of laser-generated features 224A, the contrast effect is further enhanced, and the utility of the golf club is increased thus causing an improvement of the performance of the golf club head.
The coverage of the central region by the first plurality of laser-generated features 224A may be measured in multiple different manners. For example, an intersection-measurement method may be used where a determination is made at each height and/or width increment whether there is a laser-generated feature 224A. In a height-intersection measurement method, a determination is made for each height increment in the total height of the region whether there is a laser-generated feature 224A at the particular height increment. The height increment may be 1 mm or less, such as 0.1 mm. If there is a laser-generated feature 224A at the particular height increment, then the central region 228 is considered covered at that particular height increment. The coverage according to the height-intersection measurement method is the number of height increments that include a laser-generated feature 224A as compared to the total number of height increments, and such coverage is referred to herein as a height-intersection coverage. The height-intersection coverage may be expressed in the form of a percentage, fraction, or decimal expression. In the example depicted in
A width-intersection measurement method may also be used. In a width-intersection measurement method, a determination is made for each width increment in the total width of the region whether there is a laser-generated feature 224A. The width increment may be 1 mm or less, such as 0.01 mm. If there is a laser-generated feature 224A at the particular width increment, then the central region 228 is considered covered at that particular width increment. The coverage according to the width-intersection measurement method is the number of width increments that include a laser-generated feature 224A as compared to the total number of width increments, and such coverage is referred to herein as a width-intersection coverage. The width-intersection coverage may be expressed in the form of a percentage, fraction, or decimal expression. In the example depicted in
A surface-area measurement method may also be used. In a surface-area measurement method, the surface area of the central region 228 that comprises a laser-generated feature 224A is compared to the total surface area of the central region 228. For instance, the surface area that has been laser marked, etched, and/or engraved is compared to the total surface area for the region. The coverage may be expressed in the form of a percentage, a fraction, or decimal expression, and such coverage is referred to herein as surface-area coverage. In the example depicted in
The toe region 232 and the heel region 230 also include a second plurality of laser- generated features 224B and a third plurality of laser-generated features 224C. The second plurality of laser-generated features 224B may comprise spear-shaped features that point in a heel-to-toe direction. The third plurality of laser-generated features 224C may comprise line segments that run in a heel-to-toe direction. The third plurality of laser-generated features 224C may extend under the paint or coating of the crown 204. For instance, the third plurality of laser- generated features 224C may be provided on a region of the golf club head 200 that is later painted, coated, or covered with the same paint, coating, or covering that is used for the crown 204. The third plurality of laser-generated features 224C may also include a band that is contoured to match the shape of the lower boundary of the club face 202. That band may be offset from the perimeter of the club face 202 by an offset distance. The offset distance may be less than 5 mm, such as 2 mm. The offset may be from the perimeter of the club face 202 or from the edge of the club face area that is finished or coated, such as by a brushing process.
In examples, the particular shape of the laser-generated features 224B-C, such as a spear-shape, may be chosen based on aesthetic design choices. The overall contrast effect of the combination and coverage of the laser-generated features 224A-C, however, provides a functional benefit to the golf club head, as discussed above. The second plurality of laser-generated features 224B and the third plurality of laser-generated features 224C may be generated before and/or after the coating is applied to the club face 202. The coverage of toe region 232 and the heel region 230 by the laser-generated features 224B-C may be determined using the height-intersection measurement method, the width-intersection measurement method, and/or the surface-area measurement method. A height-intersection coverage, width-intersection coverage, and a surface-area coverage may be determined for the entire club face as well.
In one example for manufacturing the club face depicted in
Some example combinations of height-intersection coverage, width-intersection coverage, and surface area coverage are provided in the tables below.
In addition to the above, the club face 202 shown in
Referring back to the current preferred embodiment, the Central Region Average Surface Roughness value has already been described above as being greater than 100 μin, more preferably greater than about 120 μin, and most preferably greater than about 140 μin. Meanwhile the average surface roughness value of the heel region 230 and the toe region 232 may generally be less than about 100 μin, more preferably less than about 80 μin, and most preferably less than about 60 μin
In the exemplary embodiment shown in
It should be noted that in a further alternative embodiment of the present invention, the club face 202 could comprise of both the spin altering feature 223a located at the edge of the micro-grooves 225 as well as the spin altering features 223b located in between adjacent micro- grooves 225, combining both of the embodiments previously discussed all without departing from the scope and content of the present invention.
The example club face 302 of
At operation 404, a first plurality of club-face features is laser-generated on the club face. The first plurality of laser-generated features may be any of the laser-generated features discussed above, among other possible laser-generated features. The first plurality of laser- generated features may be a first color. The first color may be gold, but other colors are also possible. The first set of laser-generated features may cover the majority of the surface of the central region. In other examples, the first set of laser-generated features may cover a majority of the surface of the toe region and/or the heel region. For example, the height-intersection coverage and the width-intersection coverage of the central region may be greater than 90%. By covering a majority of a particular region or regions, additional contrast between the regions may be generated. In addition, contrast between other components of the club head, such as the crown or hosel, may also be generated. The first plurality of laser-generated features is generated prior to the application of a coating, such as a PVD coating. Such an order of operations is contrary to previous methods, which generally performed any type of engraving after the application of a PVD. In addition, any such post-PVD engraving was on a smaller scale than what is provided by the present technology. Again, the scale at which the present laser- generated features is provided also previous methods that assumed that generating such large- scale, high-coverage features with a laser would be too time consuming and the heat generation during such a process may be too high, potentially causing damage to the underlying product.
Laser-generating a feature on the club face may be performed through a laser-etching process, a laser-engraving process, and/or a laser-marking process. The laser-engraving process and laser-etching process remove material from the face through the use of a laser beam generated from a laser source. The laser-engraving process uses high-power laser beam to heat and effectively vaporize material from the club face. In some examples, the depth of the laser- engraved features may be between 0 inches and 0.02 inches. The laser-etching process may be similar to the laser-engraving process, the laser-etching process may cause the material of the club face to melt. The melted material may expand to cause a raised mark. The depth of the laser-etched features may be between 0.000 and 0.001 inches.
The laser-marking process may discolor the material but may not remove any of the material (or remove a very small amount of material). The laser-marking process may use a lower power beam to create the change in color or discoloration of the club face. The laser-marking process may be an annealing process, a carbon migration process, and/or a coloration process. The annealing process may cause an oxidation of the metal due to the heat generated on the club face by the laser. The annealing process can create a darkened feature (such as a black feature) and may also be used to generate other color features, such as yellow, red, and green. The carbon migration technique cause carbon properties of the material to appear on the surface, creating a darker feature. The coloration process may change the color of the surface of the club face to a wide variety of colors. In some examples, the coloration process may be achieved via multiple different manners, such as laser oxidation that produces a thin oxide film on the metal surface that create color due to light interference occurring in the film, generating subwavelength nanoparticles, and/or structuring periodic gratings on the surface, among other manners. Generating the different colors on the surface of the club face may be based on changing the laser properties, such as laser frequency, power, speed, and/or focal distance, among other properties.
At operation 406, a second plurality of club-face features is laser-generated. The laser-generation process may be similar to the laser-generation process described above in operation 406. The second plurality of laser-generated features may be any of the laser-generated features described above, among other types of laser-generated features. The second set of laser-generated features may be for a second color. The second color may be blue, but other colors are also possible. To generate the second color, a separate laser may be utilized, or the characteristics of the same laser may be adjusted. For example, the focal length, time of exposure, and/or power of the laser may be adjusted to change the resultant color of the feature generated by the laser.
At operation 408, a coating is applied to the club face subsequent to the first plurality of laser-generated features and the second plurality of laser generated features being generated on the club face. The coating may be a PVD coating among other types of coating. A PVD coating may be used to darken the club face. The thickness of the coating may be set such that the first plurality and second plurality of laser-generated features may still be seen, at least partially, through the coating.
At operation 410, subsequent to the application of the coating, a third plurality of club face features are laser generated on the club face. The third plurality of laser-generated features may be any of the laser-generated features described above, among other possible features. The third plurality of laser-generated features may be of the same color as the first plurality of laser-generated features that were generated in operation 404. Laser-generating the features subsequent to the coating may cause the coating to be removed or vaporized by the laser beam. Where the coating is a dark coating, such as a black PVD, the laser-generation process lightens portion of the club face where the laser beam is directed by removing the dark coating. At operation 412, also subsequent to the application of the coating, a fourth plurality of club-face features is laser-generated. The fourth plurality of laser-generated features may be any of the laser-generated features described above, among other possible features. The fourth plurality of laser-generated may be the same color as the first plurality of laser generated features.
Subsequent to the laser-generated features being manufactured on the club face, at operation 414, paint or another coating is added to one or more components of the club head, such as the crown. The paint may cover a portion of the laser-generated features, such as a portion of the laser-generated features located near the crown.
Reading the results of
It should be noted here that in further alternative embodiments, the club face 202 may be further comprised out of a coating to work in combination with the underlying laser generated features 224 to even further improve the performance of the golf club head 200. Coatings in general have been known to have the ability to alter the coefficient of friction that can be independent of the underlying surface roughness value. Certain coating may even have the ability to perform differently in dry conditions than in wet conditions. Hence, it can be said that the addition of a coating may be used to further improve the performance of a club face 202 of a golf club head 200.
In one exemplary embodiment, the club face 102 of the golf club head 100 may contain a coating on the external surface 112 of the club face 102 that reduces the coefficient of friction such as a tungsten disulfide, molybdenum disulfide, nicklon, nicklon plus, Teflon (PTFE), or even Xylan, as such coating are reported to have a coefficient of friction in the 0.035-0.08 range. In addition to the ability to decrease the coefficient of friction, certain coatings that are high in sulfide have the ability to decrease the lubricity under wet conditions that happens due to the breakdown of the bonds in the sulfide at an atomic level due to attack from the water molecules. Coatings such as tungsten disulfide in particular exhibit the ability described above of decreasing the coefficient of friction under wet conditions, or when exposed to water moisture and could be added as coating to the external surface 112 of the club face 102 to further improve the performance of the golf club head 100.
Although the club face 102 and the surface roughness values are an important aspect of creating a synergistic golf club head 100 and golf ball combination, it is just one of the variables in the creation of this symbiotic synergistic relationship. Another one of the key variables in the golf club head 100 that pairs with the inventive golf ball mentioned above is the loft of inventive golf club head 100 itself. More specifically, the loft of the inventive golf club head 100 may generally be greater than about 10 degrees, more preferably greater than about 11 degrees, and most preferably greater than about 12 degrees.
Another variable that is important to creating the synergistic golf club 100 and golf ball combination is the aerodynamic property of the golf club head 100 itself. The aerodynamic golf club head 100 containing all the features described above may generally have a drag force of less than about 4.7 Newtons at a Reynolds number of about 384,000, more preferably less than about 4.5 Newtons at the same Reynolds number of about 384,000, and most preferably less than about 4.3 Newtons at the same Reynolds number of about 384,000. In addition to the drag force, it is worth while to calculate the Clubhead Coefficient of Drag (CD-Clubhead) based on the drag force above based on the equation below:
As such, the Clubhead Coefficient of Drag (CD-Clubhead) of a golf club head in accordance with an exemplary embodiment of the present invention is less than about 0.40, more preferably less than about 0.38, and most preferably less than about 0.36, assuming an atmospheric temperature of 72 degrees Fahrenheit, an atmospheric pressure of about 14.7 PSI, 50% relative humidity, and 115 mph clubhead speed.
Another variable that is important to creating the synergistic golf club 100 and golf ball combination is having a deeper center of gravity (CG) 807 along the Z-direction as illustrated by the coordinate system 801.
Yet another variable that is important to creating the synergistic golf club 100 and golf ball combination is to have a slightly higher CG 907 location relative to the neutral axis, which is better known as CG-NA.
In this exemplary embodiment of the invention, the synergistic golf club 100 may generally have a CG-NA greater than about 1.5 mm, more preferably greater than about 1.6 mm, and most preferably greater than about 2.0 mm.
Finally, another variable that is important in creating the synergistic golf club 100 and golf ball combination is the moment of inertia of the golf club head 100, about the center of gravity around the Y-axis, which is commonly known as MOI-Y. The MOI-Y of the synergistic golf club head 100 in accordance with this exemplary embodiment of the present invention may generally be greater than about 4,300 g-cm2, more preferably greater than about 4,450 g-cm2, and most preferably greater than about 4,600 g-cm2, all without departing from the scope and content of the present invention.
Some aspects of the present disclosure are described above with reference to block diagrams. The functions, operations, and/or acts noted in the blocks may occur out of the order that is shown in any respective flowchart. For example, two blocks shown in succession may in fact be executed or performed substantially concurrently or in reverse order, depending on the functionality and implementation involved.
This disclosure describes some embodiments of the present technology with reference to the accompanying drawings, in which only some of the possible embodiments were shown. Other aspects may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments were provided so that this disclosure was thorough and complete and fully conveyed the scope of the possible embodiments to those skilled in the art. Further, as used herein and in the claims, the phrase “at least one of element A, element B, or element C” is intended to convey any of: element A, element B, element C, elements A and B, elements A and C, elements B and C, and elements A, B, and C. Further, one having skill in the art will understand the degree to which terms such as “about” or “substantially” convey in light of the measurement techniques utilized herein. To the extent such terms may not be clearly defined or understood by one having skill in the art, the term “about” shall mean plus or minus ten percent.
Although specific embodiments are described herein, the scope of the technology is not limited to those specific embodiments. Moreover, while different examples and embodiments may be described separately, such embodiments and examples may be combined with one another in implementing the technology described herein. One skilled in the art will recognize other embodiments or improvements that are within the scope and spirit of the present technology. Therefore, the specific structure, acts, or media are disclosed only as illustrative embodiments. The scope of the technology is defined by the following claims and any equivalents therein.
This application is a continuation-in-part of U.S. patent application Ser. No. 18/830,243, filed Sep. 10, 2024, which is a continuation of U.S. patent application Ser. No. 18/540,738, filed Dec. 14, 2023, now U.S. Pat. No. 12,109,460, which is a continuation-in-part of U.S. patent application Ser. No. 18/055,204, filed on Nov. 14, 2022, which is a continuation of U.S. patent application Ser. No. 17/678,779 filed on Feb. 23, 2022, now U.S. Pat. No. 11,504,585, which is a continuation of U.S. patent application Ser. No. 17/525,231 filed Nov. 12, 2021, now U.S. Pat. No. 11,779,816, which is a continuation of U.S. patent application Ser. No. 16/901,876 filed Jun. 15, 2020, now U.S. Pat. No. 11,202,944, the disclosure of which are all incorporated herein by reference in their entirety. To the extent appropriate a claim of priority is made to each of the above-mentioned disclosures.
Number | Date | Country | |
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Parent | 18540738 | Dec 2023 | US |
Child | 18830243 | US | |
Parent | 17678779 | Feb 2022 | US |
Child | 18055204 | US | |
Parent | 17525231 | Nov 2021 | US |
Child | 17678779 | US | |
Parent | 16901876 | Jun 2020 | US |
Child | 17525231 | US |
Number | Date | Country | |
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Parent | 18830243 | Sep 2024 | US |
Child | 18971865 | US | |
Parent | 18055204 | Nov 2022 | US |
Child | 18540738 | US |