Claims
- 1. A process for converting a feed primarily containing methane to carbon monoxide and hydrogen which comprises:
- (a) reacting in a fluid bed reaction zone the feed with steam and oxygen at a temperature of at least 1750.degree. F., in the presence of a catalyst containing about 0.5 wt % to about 2.5 wt % nickel on an alpha-alumina support thereby forming a product gas comprising carbon monoxide, hydrogen, and entrained catalyst;
- (b) cooling the product gas in a cooling zone to a temperature below about 1200.degree. F.;
- (c) maintaining at least about 90% of the synthesis gas formed in the reaction zone as carbon monoxide and hydrogen through the cooling zone, and
- (d) wherein the catalyst has a particle density of about 2.4 g/cc to about 3.9 g/cc and the catalyst is substantially free of silica.
- 2. The process of claim 1 wherein the product gas is cooled to less than about 900.degree. F.
- 3. The process of claim 1 wherein the silica content of the catalyst is less than about 1.5 wt %.
- 4. The process of claim 1 wherein the catalyst support is at least about 95 wt % alpha-alumina.
- 5. The process of claim 1 wherein the catalyst particle size is about 30-150 microns.
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of U.S. Ser. No. 174,174, filed Mar. 28, 1988 now abandoned.
US Referenced Citations (3)
Foreign Referenced Citations (1)
Number |
Date |
Country |
743945 |
Jun 1970 |
BEX |
Non-Patent Literature Citations (1)
Entry |
Yerushalmi et al, Chem. Tech., Sep., 1978, pp. 564-572. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
174174 |
Mar 1988 |
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