Claims
- 1. A catalytic process for the synthesis of an alcohol from an olefinic hydrocarbon wherein a substantial quantity of catalyst is recovered which comprises:
- (a) treating said olefinic hydrocarbon having at least 3 carbon atoms with carbon monoxide and hydrogen in a hydroformylation reaction zone at hydroformylation reaction conditions in the presence of a rhodium complex catalyst and a tertiary amine modifier to produce said alcohol in a homogeneous admixture with unreacted carbon monoxide, hydrogen, said rhodium catalyst and said tertiary amine modifier;
- (b) separating said unreacted carbon monoxide and hydrogen in a first separation zone from said homogeneous alcohol product admixture;
- (c) recycling at least a portion of said unreacted carbon monoxide and hydrogen to said hydroformylation reaction zone;
- (d) treating said remaining homogeneous admixture comprising said alcohol, said rhodium catalyst and said tertiary amine modifier in a catalyst extraction zone with an aqueous ammonium hydroxide solution at treatment conditions to produce;
- (i) an organic phase comprising said alcohol and said tertiary amine modifier, and
- (ii) an aqueous ammonium hydroxide solution phase comprising said rhodium catalyst, water and ammonia;
- (e) separating said organic phase in a second separation zone to produce an alcohol product stream and a tertiary amine modifier stream;
- (f) recovering said alcohol product from said alcohol product stream;
- (g) recovering said modifier from said modifier stream and recycling at least a portion of said modifier to said hydroformylation reaction zone;
- (h) stripping ammonia from said aqueous ammonium hydroxide solution phase containing said rhodium complex catalyst by contact of said phase with an ammonia stripping agent consisting essentially of carbon monoxide at a temperature ranging from about ambient up to about 150.degree. C. and a pressure ranging from about 0.1 to about 5 atmospheres to produce an aqueous stripping phase containing water, said rhodium complex catalyst and less than about 0.5 wt % ammonia;
- (i) distilling off a portion of said water from said aqueous stripping phase at water distillation conditions to produce a stream consisting essentially of rhodium catalyst and water; and
- (j) recycling at least a portion of said stream consisting essentially of rhodium catalyst and water to said hydroformylation reaction zone.
- 2. The process as set forth in claim 1 in which said hydroformylation reaction conditions include a temperature in the range of from about 50.degree. to about 250.degree. C. and a pressure in the range of from about 50 to about 300 atmospheres.
- 3. The process as set forth in claim 1 in which said rhodium extraction conditions with an aqueous ammonium hydroxide solution include a temperature in the range of from about 20.degree. to about 100.degree. C. and a pressure in a range of from about atmospheric to about 50 atmospheres.
- 4. The process as set forth in claim 1 in which said water distillation conditions include a temperature in a range of from about 50.degree. to about 150.degree. C. and a pressure in a range of from about 0.1 to about 5 atmospheres.
- 5. The process as set forth in claim 1 in which said olefinic hydrocarbon contains from 3 to about 30 carbon atoms.
- 6. The process as set forth in claim 1 in which said rhodium complex catalyst comprises chlorodicarbonylrhodium dimer.
- 7. The process as set forth in claim 1 in which said rhodium complex catalyst comprises rhodium carbonyl.
- 8. The process as set forth in claim 1 in which said aqueous ammonium hydroxide solution contains from about 5 to about 30% by weight of ammonia.
- 9. The process as set forth in claim 1 in which said olefinic hydrocarbon comprises hendecene and said alcohol comprises dodecanol.
- 10. The process as set forth in claim 1 in which said olefinic hydrocarbon comprises isobutylene and said alcohol comprises isopentanol.
- 11. The process as set forth in claim 1 in which said olefinic hydrocarbon comprises octene and said alcohol comprises nonanol.
- 12. The process as set forth in claim 1 in which said olefinic hydrocarbon comprises propene and said alcohol comprises butanol.
- 13. The process as set forth in claim 1 in which said olefinic hydrocarbon comprises nonadecene and said alcohol comprises eicosanol.
RELATED APPLICATIONS
This application is a continuation of our copending application, Ser. No. 163,762 filed June 27, 1980 and now abandoned.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4275252 |
Imai et al. |
Jun 1981 |
|
4292196 |
Homeier et al. |
Sep 1981 |
|
Continuations (1)
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Number |
Date |
Country |
Parent |
163762 |
Jun 1980 |
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