This application is based on and derives the benefit of Indian Application 202021047691, filed Nov. 2, 2020, the contents of which are incorporated herein by reference.
The embodiments herein generally relate to micro-biological colony counters and more particularly, to a system and a method for automatic feeding, identifying, counting, classifying, segregating and collecting organic samples such as but not limited to micro-organisms.
Microbiology is the study of microscopic organisms such as bacteria, algae, viruses, archaea, fungi and protozoa. Microbiology includes fundamental research on the biochemistry, physiology, cell biology, ecology, evolution and clinical aspects of the micro-organisms. Further, microbiology research includes the formation of colonies of micro-organisms such as bacteria on a growth medium such as agar which is disposed on a petri dish. The microbial colonies are manually counted by a lab technician using microscope devices, wherein the count of the individual colonies is used to determine the effectiveness of various chemicals. Such colony counting is performed in laboratory work, bio-medical facilities and also in pharmaceutical industry. For example, the number of organisms in a blood agar may be counted in a research laboratory or a physician may make a culture of an infections organism during an examination. Further, in quality control of food and beverage industries, the number of micro-organisms present in a product must be regularly checked. Also, in pharmaceutical industry the number of micro-organisms in clean room setting must be checked regularly and in compliance with the regulatory norms.
Colony counting within a culture plate involves many number of culture plate transport which includes moving culture plates from incubators to microscope plate and to storage back again. Manual counting of the bacteria colonies is difficult especially for a novice and hence, requires trained laboratory technician. Manual counting of the bacteria colonies is time consuming and involves relatively high labor costs. Additionally, the manual counting of colonies by the lab worker may also results in inaccurate counts of the bacteria colonies. For example, in some instances up to one thousand colonies can be counted and such colonies may be as small as 0.1 millimeters and spaced as close as 0.2 millimeters. As a result, such counting is extremely time consuming, inaccurate, laborious, and exceedingly costly both in time and required skilled labor. Typically, 80% of the petri-dish in a single batch does not have any colony growth. In an analog system, the microbiologist needs to analyze all the petri-dishes with or without colony growth which is time consuming and laborious resulting in fatigue to the lab technician.
Therefore, there exists a need for a system for automatic feeding, identifying, counting, classifying, segregating and collecting organic samples. Further, there exists a need for a system and a method for automatic management of organic samples, which obviates the aforementioned drawbacks.
The principal object of embodiments herein is to provide a system for automatic management of organic samples such as but not limited to micro-organisms.
Another object of embodiments herein is to provide a system for automatic feeding, identifying, counting, classifying, segregating and collecting organic samples such as but not limited to micro-organisms
Another object of embodiments herein is to provide a method for automatic feeding, identifying, counting, classifying, segregating and collecting organic samples such as but not limited to micro-organisms.
Another object of embodiments herein is to provide a modular system for at least one of automatic feeding, identifying, counting, classifying segregating and collecting managing organic samples.
Another object of embodiments herein is to provide a compact automated colony counter system which consumes less space in the room.
Another object of embodiments herein is to provide a system with a color calibrated scanner device for automatic lighting, conditioning and capturing accurate images of organic sample(s) cultivated on petri dishes of different sizes, where the scanner device is configured for use in colony counting of micro-organisms.
Another object of embodiments herein is to provide a system with a scanner device which is configured for automated entry and exit of the organic sample(s) for point accuracy, the scanner device which is adapted to sense the presence of the petri-dish inside a photo compartment and automatically triggers the scan acquisition control.
Another object of embodiments herein is to provide a system with a scanner device for standardizing the imaging process by eliminating entrance of any ambient light by providing a closed photo compartment at all times thereby enhancing the quality of image captured by the device resulting in reliable colony counting.
Another object of embodiments herein is to provide an automated colony counter system which can classify colonies in different classes such as bacteria and fungus present in an organic sample and also gives a digital count on the number of colonies present in each of the classes separately.
Another object of embodiments herein is to provide a micro-biological colony counter which can display the scanned image of organic sample together with a dot or contour or bounding box automatically superimposed over each individual colony that has been counted and also displays color coding based on the class of micro-organism detected.
Another object of embodiments herein is to provide a micro-biological colony counter which provides an output on a digital count of the number of colonies such that the output can further be re-classified into different classes of micro-organisms by a trained technician.
Another object of embodiments herein is to provide a micro-biological colony counter which can count surface colonies in petri-dish and can count colonies in different size or diameter of petri-dish.
Another object of embodiments herein is to provide an automated micro-biological colony counter which reduces the time in counting and classification of microbes in each class separately, eliminates manual errors and requires less manual intervention.
Another object of embodiments herein is to provide an automated micro-biological colony counter which is accurate, reliable and can perform the counting and classification of microbes in each class separately even in absence of well-trained technician.
These and other objects of embodiments herein will be better appreciated and understood when considered in conjunction with following description and accompanying drawings. It should be understood, however, that the following descriptions, while indicating embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
The embodiments are illustrated in the accompanying drawings, throughout which like reference letters indicate corresponding parts in various figures. The embodiments herein will be better understood from the following description with reference to the drawings, in which:
The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The embodiments herein achieve a system and a method for automatic feeding, identifying, counting, classifying, segregating and collecting organic samples such as but not limited to micro-organisms. Referring now to the drawings
The petri dish feeding system (100) is adapted for holding and feeding the petri dishes (D1, D2). The petri dish feeding system (100) includes a plurality of first petri dish holding assemblies (102), a plurality of second petri dish holding assemblies (104), a petri dish feeding device (106), a petri dish locking device (108), a rotatable base (110) and a petri dish rotating system (114) and a coupler (116).
Each first petri dish holding assembly (102) is adapted to hold a plurality of first petri dishes (D1). For the purpose of of this description and ease of understanding, the first petri dish (D1) is considered to be 65 mm petri dish. It is also within the scope of the invention to provide the first petri dish (D1) in any other size. Each first petri dish holding assembly (102) includes a petri dish cassette (102C), a plurality of guide members (102R), a top support member (102H) a plurality of petri dish retention units (102L) and a plurality of covers (102HC). Each first petri dish holding assembly (102) is adapted to facilitate stacking of first petri dishes (D1) along a vertical direction. Each first petri dish holding assembly (102) can be easily docked and undocked with respect to the rotatable base (110) for ease in unloading and loading of first petri dishes (D1) thereof respectively. The petri dish cassette (102C) of each first petri dish holding assembly (102) is adapted to be docked onto the rotatable base (110) to facilitate unloading of the first petri dishes (D1) and also ensures accurate positioning. A portion of the petri dish cassette (102C) of each first petri dish holding assembly (102) is received by a cassette receiving portion (not shown) defined in the rotatable base (110). One end of each guide member (102R) is connected to the petri dish cassette (102C) and another end of each guide member (102R) is connected to the top support member (102H). The top support member (102H) is adapted to support the guide members (102R). The top support member (102H) is spaced away and opposite to the petri dish cassette (102C). Each cover (102HC) is adapted to cover corresponding petri dish retention unit (102L). For the purpose of this description and ease of understanding, each guide member (102H) is considered to be a guide rod. The petri dish retention units (102L) of each first petri dish holding assembly (102) is adapted to retain the first petri dishes (D1) in the first petri dish holding assembly (102) thereby restricting the first petri dishes (D1) from falling therefrom when the first petri dish holding assembly (102) is removed (undocked) from the rotatable base (110). The petri dish retention units (102L) of each first petri dish holding assembly (102) automatically releases the first petri dishes (D1) to the petri dish feeding device (106) when docked onto the rotatable base (110). In an embodiment, each petri dish retention unit (102L) includes a petri dish retention member (102LH) and a spring (102LS). The petri dish retention member (102LH) of each first petri dish locking unit (102L) is adapted to engage corresponding first petri dish (D1) thereby retaining the first petri dishes (D1) in the first petri dish holding assembly (102) when the first petri dish holding assembly (102) is undocked from the rotatable base (110). The petri dish retention member (102LH) is disengaged from the first petri dish (D1) thereby releasing the first petri dish (D1) from the first petri dish holding assembly (102) when the first petri dish holding assembly (102) is docked to the rotatable base (110). Each cover (102HC) is adapted to cover corresponding petri dish locking unit (102L).
Each second petri dish holding assembly (104) includes a petri dish cassette (104C), a plurality of guide members (104R), a top support member (104H), a plurality of petri dish retention units (104L) and a plurality of covers (104HC). Each second petri dish holding assembly (104) is adapted to hold a plurality of second petri dishes (D2). Each second petri dish holding assembly (104) is adapted to facilitate stacking of second petri dishes (D2) along a vertical direction. For the purpose of this description and ease of understanding, the second petri dish (D2) is considered to be 90 mm petri dish. It is also within the scope of the invention to provide the second petri dish (D2) in any other size. Each second petri dish holding assembly (104) can be easily docked and undocked with respect to the rotatable base (110) for ease in unloading and loading of second petri dishes (D2) therein. The petri dish cassette (104C) of each second petri dish holding assembly (104) is adapted to be docked onto the rotatable base (110) to facilitate unloading of the second petri dishes (D2) and also ensures accurate positioning. A portion of the petri dish cassette (104C) of each second petri dish holding assembly (104) is received by a cassette receiving portion (not shown) defined in the rotatable base (110). One end of each guide member (104R) is connected to the petri dish cassette (104C) and another end of each guide member (104R) is connected to the top support member (104H). The top support member (104H) is adapted to support the guide members (104R). The top support member (104H) is spaced away and opposite to the petri dish cassette (104C). Each cover (104HC) is adapted to cover corresponding petri dish retention units (104L). For the purpose of this description and ease of understanding, each guide member (104H) is considered to be a guide rod. The petri dish retention units (104L) of each second petri dish holding assembly (104) automatically releases the second petri dishes (D2) to the petri dish feeding device (106) when docked on the rotatable base (110). The petri dish retention units (104L) of each second petri dish holding assembly (104) is adapted to retain the second petri dishes (D2) in the second petri dish holding assembly (104) thereby restricting the second petri dishes (D2) from falling therefrom when the second petri dish holding assembly (104) is removed (undocked) from the rotatable base (110). In an embodiment, each petri dish locking unit (104L) includes a petri dish retention member (104LH) and a spring (104LS). The petri dish locking member (104LH) of each petri dish locking unit (104L) is adapted to engage corresponding second petri dish (D2) thereby retaining the second pet dishes (D2) when the first petri dish holding assembly (102) is undocked from the rotatable base (110). and The petri dish locking member (104LH) of each petri dish locking unit (104L) is adapted to disengage from the second petri dish (D2) thereby releasing the second petri dish (D2) from the second petri dish holding assembly (104) when the second petri dish holding assembly (104) is docked to the rotatable base (110). Each cover (104HC) is adapted to cover corresponding petri dish retention unit (104LH). The plurality of first and second petri dish holding assemblies (102, 104) are docked onto the rotatable base (110) in an alternating manner.
The petri dish feeding device (106) is adapted to feed the petri dishes (D1, D2) received from one of the petri dish holding assemblies (102, 104) to a petri dish conveying member (404) of the petri dish conveying system (400). The petri dish feeding device (106) is an electric linear actuator device which includes an actuator (106M), an actuator mounting bracket (106MB), a plurality of movable members (106S, 106N, 106R), a coupler (106C), a connecting member (106CP), a support member (106SH), a limit switch (not shown), a limit switch mount (not shown), a guide rail holding member (106RH), a petri dish feeding member (106P), and a plurality of linear bearings (not shown).
The actuator (106M) is adapted to move the petri dish feeding member (106P) through the plurality of movable members (106S, 106N, 106R). The actuator (106M) includes a controller unit adapted to be provided in communication with the master controller unit (not shown) of the control system (1200). For the purpose of this description and ease of understanding, the actuator (106M) is considered to be a stepper motor. The actuator mounting bracket (106MB) is adapted to mount the actuator (106M). The plurality of movable members (106S, 106N) includes a rotatable member (106S), a movable follower (106N) and a guide rail (106R). The rotatable member (106S) is adapted to guide a movement of the movable follower (106N). The rotatable member (106S) is rotatably coupled to the motor (106M) through the coupler (106).
For the purpose of this description and ease of understanding, the rotatable member (106S) is considered to be a lead screw and correspondingly the movable follower (106N) is considered to be a lead screw nut. The coupler (106C) is adapted to couple the rotatable member (106S) to a shaft (not shown) of the actuator (106M). The connecting member (106CP) is adapted to connect the petri dish feeding member (106P) to the movable follower (106N). One end of the connecting member (106CP) is connected to the movable follower (106N) and another end of the connecting member (106CP) is connected to the petri dish feeding member (106P). The holder (106SH) is adapted to support one end of the rotatable guiding member (106S). The limit switch (not shown) is adapted to sense the position of movable follower (106N) or the petri dish feeding member (106P) and communicates the measured information to the master controller unit of the control system (1200).
Accordingly, the master controller unit of the control system (1200) sends an input to a controller unit of the actuator (106M) thereby de-actuating the actuator (106M) for restricting a movement of the petri dish feeding member (106P) beyond a predefined position. The limit switch mount (not shown) is adapted to mount the limit switch. The petri dish feeding member (106P) feeds the petri dishes (D1, D2) received from one of the petri dish holding assemblies (102, 104) to the petri dish conveying member (404) of the petri dish conveying system (400). The master controller unit (not shown) activates the controller unit of the actuator (106M) only when one of the petri dish holding assemblies (102, 104) is in line with petri dish receiving portion (hole) of the petri dish conveying member (404) of the petri dish conveying system (400). The petri dish feeding member (106P) is actuated by the ball screw which is driven by the actuator (106M).
The guide rail (106R) is adapted to guide a movement of the petri dish feeding member (106P). The guide rail holding member (106RH) is adapted to hold one end of the guide rail (106R). The petri dish feeding member (106P) is mounted onto the connecting member (106CP). The petri dish feeding member (106P) is adapted to feed the petri dishes (D1, D2) from one of the petri dish holding assemblies (102, 104) to the petri dish conveying member (104) of the petri dish conveying system (400). The plurality of linear bearings (not shown) is adapted to support the guide rail (106R).
It is also within the scope of the invention to consider the petri dish feeding device (106) as one of a mechanical linear actuator, electro-pneumatic linear actuator, electro-hydraulic linear actuator, solenoid operated linear actuator, telescopic linear actuator, ball screw linear actuator, any other type of electric linear actuators and any other type of linear actuators.
The petri dish locking device (108) is adapted to lock the first petri dish (D1) of the first petri dish holding assembly (102). The petri dish locking device (108) is an electric linear actuator device which includes a locking member (108L), a rack gear (108RG) defined on one side of the locking member (108L), a pinion gear (108PG), a plurality of guide rails (108GR), an actuator (108M) and a main frame (108MF). The petri dish locking device (108) is a sliding lock and release mechanism mounted horizontally above the petri dish conveying member (404) of the petri dish conveying system (400). When the petri dish feeding system (100) moves to a petri dish feeding position, the locking member (108L) of the petri dish locking device (108) slides forward and holds the second last petri dishes in position while the bottom most petri dish is feed to the petri dish conveying member (404) of the petri dish conveying system (400).
The locking member (108L) is adapted to be moved by the actuator (108M) between one of a locked position in which the locking member (108L) is engaged with the corresponding first petri dish (D1) thereby locking the first petri dish (D1) and an unlocked position in which the locking member (108L) is disengaged from the corresponding first petri dish (D1). The locking member (108L) defines a petri dish receiving portion (108LR) adapted to receive the second last petri dish (D1) when the locking member (108L) is in the locked position. The locking member (108L) is movably connected to the guide rails (108GR). The pinion gear (108PG) is rotatably coupled to the actuator (108M). The pinion gear (108PG) is engaged with the rack gear (108RG) of the locking member (108L). The plurality of guide rails (108GR) is adapted to guide a movement of the locking member (108L). One end of each guide rail (108GR) is connected to one end of the main frame (108MF) and another end of the guide rail (108GR) is connected to another end of the main frame (108MF).
The actuator (108M) includes a controller unit adapted to be provided in communication with the master controller unit of the control system (1200). The actuator (108M) is adapted to move the locking member (108L) between one of the locked position and the unlocked position when the controller unit of the actuator (108M) receives input from the master controller unit of the control system (1200). For the purpose of this description and ease of understanding, the actuator (108M) is considered to be a servo motor.
The main frame (108MF) is adapted to mount the actuator (108M) and the guide rails (108GR) thereby mounting the locking member (108L) thereof. It is also within the scope of the invention to consider the petri dish locking device (108) as one of a mechanical linear actuator, electro-pneumatic linear actuator, electro-hydraulic linear actuator, solenoid operated linear actuator, telescopic linear actuator, ball screw linear actuator, any other type of electric linear actuators and any other type of linear actuators.
The rotatable base (110) is adapted for holding the plurality of first and second petri dish holding assemblies (102, 104). The rotatable base (110) is rotated by the petri dish rotating system (114) in accurate steps of 45 degree each and hence 2 steps for reaching a quarter rotation.
The petri dish rotating system (114) is adapted to rotate the plurality of first and second petri dish holding assemblies (102, 104) through the rotatable base (110) and the coupler (116). The petri dish rotating system (114) includes an actuator (114M), a geneva (114G), a geneva cam (114C), a geneva coupler (114GC), a limit switch (114L), a limit switch mount (114LM), a drive shaft (114S), a plurality of bearing housings (114BH), a plurality of spacers (114SP) and a rotatable base connector (114RC). The actuator (114G) is adapted to rotate the first and second petri dish holding assemblies (102, 104) through the geneva (114G) and drive shaft (114S).
For the purpose of this description and ease of understanding, the actuator (114M) is considered to be a motor. The geneva coupler (114GC) is adapted to couple the geneva (114G) to the drive shaft (114S). The geneva cam (114C) is rotatably engaged with the geneva (114G). The geneva (114G) is coupled to the drive shaft (114S) through corresponding the geneva coupler (114GC). The limit switch (114S) is adapted to sense the position of geneva cam (114C) and communicates the measured information to the master controller unit of the control system (1200).
Accordingly, the master controller unit of the control system (1200) sends an input to a controller unit of the actuator (114M) thereby de-actuating the actuator (114M) for restricting a rotation of the first and second petri dish holding assemblies (102, 104) beyond a predefined position. The limit switch mount (114LM) is adapted to mount the limit switch (114L). One end of the drive shaft (114S) is coupled to the geneva (114G) and another end of the drive shaft (114S) is coupled to the plurality of first and second petri dish holding assemblies (102, 104) through the coupler (116). The rotatable base connector (114RC) is adapted to connect the drive shaft (114S) to the rotatable base (110). The coupler (116) is adapted to couple the drive shaft (114S) of the petri dish rotating system (114) to the top support member (102H, 104H) of the first and second petri dish holding assemblies (102, 104). It is also within the scope of the invention to provide any other mechanisms instead of Geneva mechanism (114G, 114C) for driving the drive shaft (114S) on operation of the actuator (114M).
The temperature regulating system (200) is adapted to maintain the temperature of the organic samples cultivated on the petri dishes (D1, D2). The temperature regulating system (200) includes an enclosure (202), a fan (204), a heater (206) and a duct (208). The enclosure (202) is adapted to enclose the first and second petri dish holding assemblies (102, 104) of the petri dish feeding system (100). The enclosure (202) includes a rear wall, a plurality of side walls, a top wall and a movable front door. The fan (204) is positioned below the heater (206). The fan (204) is adapted to circulate heat air to the enclosure (202) through air vents (BA1) defined on a stationary base plate (B), as shown in
The petri dish identification system (300) is adapted to identify the petri dishes (D1, D2). The petri dish identification system (300) includes a first identifying device (302), a second identifying device (304), a petri dish rotating device (306) and a mounting bracket (308). For the purpose of this description and ease of understanding, the first and second identifying device (302, 304) are considered to be but not limited to a barcode scanner or QR code scanner, where the first identifying device (302) is a bottom barcode scanner and the second identifying device (304) is a side barcode scanner. The first and second identifying devices (302, 304) are adapted to identify the petri dishes (D1, D2) based on the barcode sticker or printed codes on the petri dishes (D1, D2). The barcode sticker or printed codes or QR code on the petri dishes (D1, D2) defines the composition, date of infusion, location and other details of the organic sample cultivated on the petri dishes (D1, D2). The first identifying device (302) is mounted on the mounting bracket (308). The petri dish rotating device (306) is adapted to facilitate the first and second identifying devices (302, 304) to identify the petri dishes (D1, D2). The petri dish rotating device (306) includes a motor (306M), a driving gear (306DG), a driven gear (306RG), a gear insert (306G1), a mounting bracket (306MB), a base member (306B), a rotatable member (306R) and a transparent member (306G). The motor (306M) is mounted onto the mounting bracket (306MB). The driving gear (306DG) is mounted onto a shaft of the motor (306M). The gear insert (306G1) is adapted to connect the driving gear (306DG) to the output shaft of the motor (306M). The driven gear (306RG) is rotatably connected to the driving gear (306DG). The base member (306B) is adapted to hold the rotatable member (306R) and the transparent member (306G). The rotatable member (306R) is rotatably mounted on the driven gear (306RG). The transparent member (306G) is rotatably mounted on the rotatable member (306R). The transparent member (306G) is adapted to facilitate identification of the petri dishes (D1, D2) by the first identification device (302). The motor (306M) rotates the transparent member (306G) through the rotatable member (306R) and the gears (306DG, 306RG) thereby enabling the first and second identifying devices (302, 304) to identify the petri dishes (D1, D2). The mounting bracket (308) is adapted to mount the first identifying device (302) thereon. In another embodiment, the examples of at least one of the first and second identifying device (302, 304) is considered to be but not limited to a radio frequency identification (RFID) device, near field communication (NFC) based identification device, Bluetooth low energy (BLE) based identification device and so on. In another embodiment, the petri dishes (D1, D2) can also be geo tagged for tracking of petri dish (D1, D2) in a controlled regulated environment.
The petri dish conveying system (400) is adapted to convey the petri dishes (D1, D2) between the petri dish feeding system (102) and the petri dish sorting and collection system (1000). The petri dish conveying system (400) includes an actuator (402), a petri dish conveying member (404), a plurality of petri dish sleeves (405F, 405S), as shown in
The petri dish rejecting system (500) is adapted to reject and collect the petri dishes (D1, D2) which are not identified by the identifying devices (302, 304). The petri dish rejecting system (500) includes a main frame (501), a motor (502), a petri dish guide member (504), a flap assembly (506), a coupler (not shown) and a petri dish collection station (508), (as shown in
The scanner device (700) includes an image capture device (702), a light reflector (704), a plurality of lights (706), a light support ring (707), a holder (708), a first light diffuser (710) and a second light diffuser (712). The image capture device (702) is adapted to capture image(s) of the organic sample(s) based on input from an artificial intelligence (AI) based controller system (not shown). The image capture device (702) is disposed above the stationary light reflector (704). The image capture device (702) is mounted on the holder (708). The image capture device (702) is adapted to be moved to one of a plurality of positions in relation to the organic sample(s). For the purpose of this description and ease of understanding, the image capture device (702) is considered to be a camera. Examples of the image capture device (702) includes but not limited to digital camera, multispectral camera, charge coupled device (CCD) type camera, scanner, a thermal camera, an ultraviolet (UV) camera, near-infrared (NIR) camera and so on. However, it is also within the scope of the invention to use any other type of cameras for capturing the images of organic sample(s) without otherwise deterring the intended function of the image capture device (702) as can be deduced from the description and corresponding drawings. The image(s) captured by the image capture device (702) is transferred to the master controller unit of the control system (1200), where the master controller unit is an artificial intelligence (AI) based controller unit of the control system (1200). The AI based controller system provides an output on type of micro-organism present in the organic sample(s) and number of colonies present in each type of micro-organism based on the image(s) captured by the image capture device (702). It is also within the scope of the invention to configure the image capture device (702) to capture and transfer videos of the organic sample(s) to the AI based controller unit for determining the type of micro-organism present in the organic sample(s) and number of colonies present in each type of micro-organism. The AI based controller unit of the control system (1200) provides the output on type of micro-organisms present in the organic sample(s) and number of colonies present in each type of micro-organism to the user interface unit (800). In an embodiment, the stationary light reflector (704) is adapted to reflect the illumination of the lights (706) to facilitate uniform distribution of illumination to at least one of a photo compartment (700C), as shown in
In an embodiment, the plurality of lights (706) is adapted to focus an illumination onto the stationary light reflector (704). The plurality of lights (706) is provided within the stationary light reflector (704). The plurality of lights (706) comprises at least one red light, at least one green light and at least one blue light. Each light (706) is a LED light. Each light (706) is near to and facing an inner wall (704W), as shown in
The holder (708) is adapted to hold the image capture device (702). In an embodiment, the holder (708) is adapted to facilitate a change in focus of the image capture device (702). The holder (708) is mounted on the stationary light reflector (704). In an embodiment, the first light diffuser (710) is adapted to diffuse the illumination of the lights (706) thereby reducing the reflection and glare of the illumination. The first light diffuser (710) defines at least one aperture (710R), as shown in
In an embodiment, the second light diffuser (712) is adapted to diffuse the illumination of the lights (706) thereby reducing the reflection and glare of the illumination. The second light diffuser (712) defines at least one aperture (712R), as shown in
The conditioning of light is achieved by using the stationary light reflector (704) and the light diffusers (710, 712). The plurality of lights (706), the stationary light reflector (704) and the light diffusers (710, 712) provides optimal lighting condition in the photo compartment (700C).
The user interface unit (800) is adapted to communicate the user defined inputs to the master controller unit (not shown) of the control system (1200). The user interface unit (800) includes a display screen (802), as shown in
The petri dish sorting and collection system (1000) is adapted to sort and collect the petri dishes (D1, D2) based on the input from the master controller unit (not shown) of the control system (1200). In an embodiment, the petri dish sorting and collection system (1000) is an electric linear actuator system which includes an actuator (1002), a petri dish sorting member (1004), an exit hopper assembly (1006), a petri dish guiding member (1007) and a collection bin (1008), a plurality of movable members (1010L, 1010N, 1010R), coupler (1012), a connecting member (1014), a stationary support rail (1016), an actuator mounting bracket (not shown), a limit switch (not shown), a limit switch mount (not shown), a guide rail support member (not shown) and a lead screw support member (not shown). The actuator (1002) is adapted to move the petri dish sorting member (1004) through the plurality of movable members (1010L, 1010N, 1010R). The actuator (102) includes a controller unit adapted to be provided in communication with the master controller unit (not shown) of the control system (1200). For the purpose of this description and ease of understanding, the actuator (1002) is considered to be a stepper motor. The actuator mounting bracket (not shown) is adapted to mount the actuator (1002). The plurality of movable members (1010L, 1010N, 1010R) includes a rotatable member (1010L), a movable follower (1010N) and a movable guide rail (1010R). The rotatable member (1010L) is adapted to guide a movement of the movable follower (1010N). The rotatable member (1010L) is rotatably coupled to the actuator (1002) through the coupler (1012). For the purpose of this description and ease of understanding, the rotatable member (1010L) is considered to be a lead screw and correspondingly the movable follower (1010N) is considered to be a lead screw nut. The coupler (1012) is adapted to couple the rotatable member (1010L) to a shaft (not shown) of the actuator (1002). The connecting member (1014) is adapted to connect the petri dish sorting member (1004) to the movable follower (1010N) through the movable guide rail (1010R). One end of the connecting member (1014) is connected to the movable follower (1010N) and another end of the connecting member (1014) is connected to the movable guide rail (1010R). The lead screw support member (not shown) is adapted to support one end of the rotatable member (1010L). The limit switch (not shown) is adapted to sense the position of movable follower (1010N) or the petri dish sorting member (1004) and communicates the measured information to the master controller unit of the control system (1200). Accordingly, the master controller unit of the control system (1200) sends an input to a controller unit of the actuator (1002) thereby de-actuating the actuator (1002) for restricting a movement of the petri dish sorting member (1004) beyond a predefined position. The limit switch mount (not shown) is adapted to mount the limit switch (not shown). The petri dish sorting member (1004) feeds the petri dishes (D1, D2) received from the petri dish conveying member (404) of the petri dish conveying system (400) to one of the exit hopper assembly (1006) or the collection bin (1008) based on the input sent by the master controller unit of the control system (1200) to the actuator (1002) of the petri dish sorting and collection system (1000). The movable guide rail (1010R) is adapted to guide a movement of the petri dish sorting member (1004). The stationary support rail (1016) is adapted to support the movable guide rail (1010R) and the connecting member (1014). The petri dish sorting member (1004) is mounted onto the movable guide rail (1010R). The exit hopper assembly (1006) is adapted to collect the petri dishes (D1, D2) in which microbial colonies are present in the organic samples. The exit hopper assembly (1006) includes an enclosure (1006E) and a plurality of holding forks (1006F). Each holding fork (1006F) is pivotally connected to the stationary base plate (B). The plurality of holding forks (1006F) is adapted to hold the petri dishes (D1, D2) in which microbial colonies are present in the organic samples. The plurality of holding forks (1006F) is adapted to facilitate stacking of the petri dishes (D1, D2) in a vertical manner The petri dish guiding member (1007) is adapted to convey the petri dish (D1, D2) from the petri dish sorting member (1004) to the collection bin (1008). The collection bin (1008) is adapted to collect the petri dishes (D1, D2) in which microbial colonies are not present in the organic samples. It is also within the scope of the invention to consider the petri dish sorting and collection system (1000) as one of a mechanical linear actuator, electro-pneumatic linear actuator, electro-hydraulic linear actuator, solenoid operated linear actuator, telescopic linear actuator, ball screw linear actuator, any other type of electric linear actuators and any other type of linear actuators.
The plurality of proximity sensors (1101, 1102, 1103, 1104, 1105) includes a first proximity sensor (1101), a second proximity sensor (1102), a third proximity sensor (1103), a fourth proximity sensor (1104) and a fifth proximity sensor (1105). The first proximity sensor (1101) is adapted to detect the type of petri dish (D1, D2) of petri dish holding assembly (102, 104) and sends the sensed information to the master controller unit of the control system (1200). The second proximity sensor (1102) adapted to detect the presence of petri dish (D1, D2) in corresponding petri dish holding assembly (102, 104) and sends the sensed information to the master controller unit of the control system (1200). The first and second proximity sensors (1101, 1102) are located in vicinity of the petri dish locking device (108) of the petri dish feeding system (100). The third proximity sensor (1103) is adapted to detect the first petri dish slot of the petri dish conveying member (404) in vicinity of scanner device (700) based on a first identification element (407F) provided on the petri dish conveying member (404). For the purpose of this description and ease of understanding, the first identification element (407F) is considered to be an infra-red sticker. Accordingly, the third proximity sensor (1103) sends the sensed information to master controller unit of control system (1200). The fourth proximity sensor (1104) adapted to detect the second petri dish slot of the petri dish conveying member (404) in vicinity of scanner device (700) based on the identification element (407S) provided on the petri dish conveying member (404). For the purpose of this description and ease of understanding, the second identification element (407S) is considered to be an infra-red sticker. Accordingly fourth proximity sensor (1104) sends the sensed information to master controller unit of control system (1200). The fifth proximity sensor (1105) adapted to detect the position of of petri dish (D1, D2) which is positioned below aperture (710R) of first light diffuser (710) of scanner device (700) and accordingly fifth proximity sensor (1105) sends the sensed information to master controller unit of control system (1200). The third, fourth and fifth proximity sensors (1103, 1104, 1105) are located in vicinity of scanner device (700). It is also within the scope of the invention to use any other type of presence detecting sensors for type of the petri dish (D1, D2), position of the petri dish (D1, D2), presence of the petri dishes (D1, D2) and the type of petri dish slot on petri dish conveying member (404).
The control system (1200) is in communication with the user interface unit (800). The master controller unit (not shown) of the control system (1200) is in communication with the motor controller units of each of the petri dish feeding device (106), petri dish locking device (108), the petri dish rotating device (306), the petri dish conveying system (400) and the petri dish rejecting system (500). Further, the master controller unit of the control system (1200) is in communication with the position sensor (408) of the petri dish conveying system (400) and the image capture device (702) of the scanner device (700). The control system (1200) includes a data storage unit (not shown) adapted to store the data of the organic samples cultivated on the petri dishes (D1, D2).
At step 24, the method (20) includes conveying, by the petri dish conveying system (400), the at least one petri dish (D1, D2) to a petri dish identification system (300).
At step 26, the method (20) includes identifying, by the petri dish identification system (300), the at least one petri dish (D1, D2).
At step 28, the method (20) includes conveying, by the petri dish conveying system (400), the at least one petri dish (D1, D2) to a scanner device (700).
At step 30, the method (20) includes capturing, by the scanner device (700), at least one image of the organic sample.
At step 32, the method (20) includes conveying, by the petri dish conveying system (400), the at least one petri dish (D1, D2) to a petri dish sorting and collection system (1000).
At step 34, the method (20) includes sorting and collecting the petri dishes (D1, D2) by the petri dish sorting and collection system (1000).
Further, the method (20) comprises rejecting and collecting, by a petri dish rejecting system (500), the petri dishes (D1, D2) which are not identified by the petri dish identification system (300).
Further, the method (20) comprises providing by, the master controller unit of the control system, output on type of micro-organisms present in the organic sample(s) and number of colonies present in each type of micro-organisms to a user interface unit (800) based on the image(s) captured by scanner device (700).
Further, the method (20) comprises regulating, by a temperature regulating system (200), a temperature of organic samples cultivated on the petri dishes (D1, D2).
The method step of conveying, by the petri dish conveying system (400) between the petri dish feeding system (100) and the petri dish sorting and collection system (1000) comprises rotating, by an actuator (402) of the petri dish conveying system (400), a petri dish conveying member (404) through a geneva (114G) and a drive shaft (414).
The method step of holding and feeding, by a petri dish feeding system (100), at least one petri dish (D1, D2) to a petri dish conveying system (400) comprises,
The method step of sorting and collecting the petri dishes (D1, D2) by the petri dish sorting and collection system (1000) comprises,
The method step of capturing by, the scanner device (700), at least one image of the organic sample comprises,
The technical advantages of the system (10) for automatic management of organic samples are as follows. The system (10) automatically feeds, identifies, counts, classifies, segregates and collects organic samples such as but not limited to micro-organisms. The system (10) is modular automated colony counter system which can classify colonies in different classes such as bacteria and fungus present in organic sample and also gives a digital count on the number of colonies present in each of the classes separately. The system (10) is a compact automated colony counter system which consumes less space in the room. The system (10) provides geographical tracking of petri dishes (D1, D2) in a controlled regulated environment. The scanner device (700) of the system (10) automatically lightens conditions and captures accurate images of organic sample of cultivated on petri dishes (D1, D2) of different sizes. The scanner device (700) of the system (10) standardizes the imaging process by eliminating entrance of any ambient light by providing a closed photo compartment at all times thereby enhancing the quality of image captured by the device resulting in reliable colony counting. The system (10) is configured for automatic entry and exit of the organic sample(s) for point accuracy. The system is configured for automatic detection of the petri-dish inside a photo compartment and automatically triggers the scan acquisition control. The system (10) is a micro-biological colony counter which can display the scanned image of organic sample together with a dot or contour or bounding box automatically superimposed over each individual colony that has been counted and also displays color coding based on the class of micro-organism detected. The system (10) is micro-biological colony counter which provides an output on a digital count of the number of colonies such that the output can further be re-classified into different classes of micro-organisms by a trained technician. The system (10) is a micro-biological colony counter which can count surface colonies in petri-dish and can count colonies in different size or diameter of petri-dish. The system (10) is an automated micro-biological colony counter which reduces the time in counting and classification of microbes in each class separately, eliminates manual errors and requires less manual intervention. The system (10) is a automated micro-biological colony counter which is accurate, reliable and can perform the counting and classification of microbes in each class separately even in absence of well-trained technician.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modifications within the spirit and scope of the embodiments as described herein.
Number | Date | Country | Kind |
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202021047691 | Nov 2020 | IN | national |