The subject matter disclosed herein relates to generators and repair and maintenance of the same, and, in particular, to embodiments of a system and an apparatus that restrict rotational movement of a rotor (or “field generator”) during movement of the rotor, e.g., relative to a gas turbine generator.
Generators include a stator and a rotor that rotates relative to the stator to generate electricity. Technicians often need to remove the rotor from the stator to perform repair and maintenance on the generator. In conventional practice, this task requires overhead cranes and rigging in combination with certain implements (e.g., field support shoes and core skid pans) to guide and support the rotor during removal from the generator. The configuration of the rigging, however, is not typically standardized. Rather, the construction of the generator and the experience and know-how of the technicians that are to complete the repair and maintenance ultimately determine the way the rigging secures to the rotor.
The rigging often engages the rotor at points that are radially outside of the center axis of the rotor. This engagement directs the pulling forces off-center from the center axis of the rotor when moving the rotor relative to the stator. The resulting offset may cause the rotor to become unstable during removal and, in some cases, prone to rotational movement (e.g., rolling). Such rotational movement can shift the weight of the rotor off of the field support shoes that are meant to prevent contact between the rotor and the stator or other elements of the generator. In some cases, the resulting moment of inertia can cause inadvertent contact between the rotor and the stator, which can lead to extensive damage, requiring substantial repair and machine downtime.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
The disclosure below describes embodiments of a system and an apparatus that can stabilize the rotor in the generator to restrict rotation as the rotor moves longitudinally relative to the generator (and stator) during repair and maintenance. These embodiments incorporate structures that engage one another, thus avoiding potential conditions that can cause the rotor to rotate. The structures also couple a force along the center axis of the rotor to further alleviate imbalances that can arise during the longitudinal movement of the rotor.
The disclosure describes, in one embodiment, a system for moving a rotor relative to a generator. The system includes a pull plate with a center pull plate axis and a force coupler for receiving a load, the force coupler securing to the pull plate and aligning with the center pull plate axis. The system further includes a first alignment member with a longitudinal axis that aligns with the center pull plate axis of the pull plate and a second alignment member with an opening for receiving the first alignment member. The system also includes an engagement structure disposed on the first alignment member and the second alignment member, the engagement structure configured to restrict relative rotational movement between the first alignment member and the second alignment member.
The disclosure also describes, in one embodiment, a system for moving a rotor from a stator in a generator. The system includes a tubular member with a longitudinal axis that aligns with a center axis of the rotor, a plate comprising an opening for receiving the tubular member, a support structure secured to the plate to align the opening in the plate with the tubular member, and an engagement structure comprising a pair of rib members and a pair of channels that engage the pair of rib members to restrict relative rotational movement between the tubular member and the plate.
The disclosure further describes, in one embodiment, an apparatus for moving a rotor relative to a stator in a generator. The apparatus includes a plate comprising an opening and a pair of channels formed integrally with the opening, a pair of vertical alignment members disposed on either side of the plate, the pair of vertical alignment members affixing the plate to align a center axis of the opening with a center axis of the rotor, and a base structure supporting the pair of vertical alignment members, the base structure comprising one or more load bearing members that contact a platform proximate the generator.
This brief description of the invention is intended only to provide a brief overview of the subject matter disclosed herein according to one or more illustrative embodiments, and does not serve as a guide to interpreting the claims or to define or limit the scope of the invention, which is defined only by the appended claims. This brief description is provided to introduce an illustrative selection of concepts in a simplified form that are further described below in the detailed description. This brief description is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
So that the manner in which the features of the invention can be understood, a detailed description of the invention may be had by reference to certain embodiments, some of which are illustrated in the accompanying drawings. It is to be noted, however, that the drawings illustrate only certain embodiments of this invention and are therefore not to be considered limiting of its scope, for the scope of the invention encompasses other equally effective embodiments. The drawings are not necessarily to scale, emphasis generally being placed upon illustrating the features of certain embodiments of the invention. In the drawings, like numerals are used to indicate like parts throughout the various views. Thus, for further understanding of the invention, reference can be made to the following detailed description, read in connection with the drawings in which;
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The elongated body 228 forms an interior bore 234 that terminates at openings on both the first end 230 and the second end 232. The second alignment member 216 includes an alignment plate 236 with an alignment opening 238 having a center axis 239 and geometry that can receive the elongated body 228 therein. As also shown in
During implementation of the system 200, the rib members 244, 246 align with the channels 248, 250. Application of force F on the pull plate 222 causes the elongated body 228 and the rib members 244, 246 to transit through, respectively, the alignment opening 238 and the channels 248, 250. Slight rotation of the rotor (e.g., rotor 106 of
The engagement structure can assume various configurations to restrict rotation of the elongated body 228. Generally, the rib members 244, 246 and the channels 248, 250 can be disposed about the periphery of respectively, the elongated body 228 and the alignment opening 238. In
The rib members 244, 246 may include one or more protruding elements (or “bosses”) that protrude from the exterior surface of the elongated body 228. As shown in the diagram of
Examples of the elongated body 228 may form a tubular member with an effective hollow center (e.g., interior bore 234). This tubular member may have a generally circular shape, although this disclosure does contemplate the use of other shapes (e.g., square, rectangular, etc.) that can provide the necessary functions as well. Composition of the tubular member can comprise metals (e.g., steel) and materials that afford the tubular member with sufficient strength, rigidity, and performance characteristics for use with the effective size and weight of the rotor. Selected construction may also enhance one or more of these characteristics of the tubular member to accommodate for changes in the distribution of forces on the system 200. For example, the tubular member must counteract increases in torque and moment forces that occur as the rotor extends out and away from the generator and, in particular, that occur when the rotor is at its farthest possible extended position.
The pull plate 222 secures to the rotor to direct force F centrally along the center axis of the rotor. This feature can prevent the force F from inducing rotation of the rotor during removal, alone or in combination with other factors as noted or contemplated herein. Examples of the openings 224 in the pull plate 222 can include enlarged cylindrical holes, elongated slots, and combinations thereof. Enlarged holes or elongated slots provide a larger target opening, as compared to cylindrical holes. This size difference can accommodate varying tolerances, misalignment, and differences in orientation that technicians may encounter during implementation of the embodiments disclosed herein. Fasteners can extend through the openings 224 to couple with corresponding threaded holes on the rotor. Examples of suitable fasteners include bolts and pins, although this disclosure contemplates a wide range of standard and customary fasteners with properties that can couple the pull plate 222 with the rotor under high loading necessary to move the rotor longitudinally relative to the stator.
100301 In the example of
Construction of the frame structure 354 can utilize manufacturing techniques that are known to provide secure connection of elements and meet the desired strength characteristics for equipment of this type. For example, the base structure 358, the top structure 360, and the upright structure 362 can take the form of one or more weldments (e.g., a welded frame) or like construction that use welds to secure one or more elements (e.g., the plate 336 and the alignment structures 364. 366, 368, 370) together. This disclosure contemplates materials that include metal (e.g., steel) tubes and plates of selected dimensions (e.g., thickness) and arrangements deemed appropriate for purposes of carrying loads.
The base structure 358 incorporates features that stabilize the second alignment member 316 to counteract forces that the rotor may induce in the other elements of the system 300. These features can afford the base structure 358 with a wide base to position the load bearing members 376 a sufficient distance apart to restrict rolling of the second alignment member 316 during removal. Examples of the load bearing members 376 incorporate devices (e.g., castors, wheels, sliders, bearings, etc.) that support loads and facilitate movement of the second alignment member 316, e.g., over surfaces of platform 356. In one implementation, the load bearing member 376 permits the second alignment member 316 to translate concurrently with first alignment member 314 during removal (and insertion) of the rotor.
Use of the leveling devices 378 change the position of the plate 336, thus helping to align the opening 338 in the plate with the first alignment member 314 during set up of the system 300. The leveling devices 378 can include bolts (also “jacking bolts”). These bolts can rotate, e.g., via manual interaction, to raise and lower the plate 336 relative to the loading bearing members 376. Other devices for the leveling devices 378 include pneumatic devices and like devices that do not require the end user to interact with the device to change the position of the plate 336.
Like the leveling devices 378, examples of the various alignment structures (e.g., vertical alignment structures 364, 366, 368, 370 and horizontal alignment structures 372, 374) afford the plate 336 with degrees of freedom to facilitate alignment and set-up of the system 300. These alignment structures can incorporate jacking bolts that the end user interacts with to change the position of the plate 336. In other embodiments, the alignment structures can incorporate passive devices, e.g., springs and spring members, that can deflect under loading. Still other embodiments can utilize active devices, e.g., pneumatic cylinders and lead screws, that the end user can actuate to change the position of the plate 336. This disclosure also contemplates configurations of the system 300 that incorporate one or more of these devices (e.g., manual, passive, active) together to facilitate alignment of the plate 336.
As shown in
In view of the foregoing, this disclosure herein contemplates, in various embodiments, structures that are useful to avoid damage to the rotor of a generator during repair and maintenance. These embodiments can prevent significant rotational movement of the rotor as the rotor translates relative to the stator. This feature maintains alignment of the rotor, thus reducing the likelihood that imbalances in loading and other factors will cause the rotor to shift position during removal and, consequently, cause significant damage to the rotor.
As used herein, an element, member, or function recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural said elements, members, or functions, unless such exclusion is explicitly recited. Furthermore, references to “one embodiment” of the claimed invention should not be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/PL2013/000145 | 11/13/2013 | WO | 00 |