The present application relates generally to handling temperature-sensitive products, and more particularly, to preparing, packing, and/or labeling temperature-sensitive products and/or their containers, such as vials or the like, in an efficient and effective manner and/or without subjecting the user or working to the harsh environment of a freezer or cold room.
Various temperature-sensitive products require packaging in containers, such as vials, bottles, test tube, and the like (such as those for drug reconstitution). These containers are produced in many different sizes, shapes, and configurations, and must be properly prepared, packaged, and/or labeled prior to distribution to patients. Temperature-sensitive products can include, for example, medical products, pharmaceuticals, vaccines, injectable medications, biologics, biological materials or samples, blood, blood plasma, cells including stem cells, bone marrow, donor organs, tissue products and samples, plasma concentrates, reagents (including standards and controls) used to assay biological functions, specimens, chemical products, food products, and other thermally-sensitive articles, that must be kept within predetermined temperature ranges during packaging and/or labeling of filled packaging.
It is conventional practice to fill and/or label such products and their packaging within a relatively large, walk-in freezer or cold room (e.g., meat locker) in which the worker filling or labeling vials or the like must be physically located for extended periods of time. Accordingly, the worker is required to remain within and be exposed to the harsh environment and temperature within the freezer for these periods. As an example of a relatively harsh temperature for a worker, some products requiring packing or labeling to occur in cold rooms in which room temperature is maintained at or about −20° C. (−4° F.).
It is, of course, undesirable for a worker to remain in the above-described conditions for an extended period of time, such as the time required to properly package the products. It would be desirable to develop a device and/or method to allow a working to package temperature-sensitive products without being required to be located in such a freezer or cold room. It would also be desirable to condition and/or circulate air to allow for preparing, packing, and/or labeling temperature-sensitive products in an efficient and effective manner. The device and methods of the presently disclosed technology overcome the above and other drawbacks of the prior art.
In one embodiment, the presently disclosed technology includes a device and method to allow labeling of containers in an approximately −20° C. (−4° F.) environment without requiring staff to work inside of a freezer.
According to one embodiment of the presently disclosed technology, the presently disclosed technology includes a portable packing table having a temperature-controlled work area. The table can include a chamber for dry ice or other cooling agent and has a surface on which an open-topped upright chimney can be mounted for receiving a flow of conditioned air from the chamber and for defining a temperature-controlled work area therein. A fan unit can be connected to the table for forcing a flow of ambient air into the chamber, and a control unit is connected to the fan unit for automatically controlling operation of the fan unit to maintain air temperature within the chimney within a set temperature range.
According to another embodiment, the presently disclosed technology is directed to a system configured to allow a user to prepare or package temperature-sensitive product without requiring the user to enter a harsh environment. The system can include a table defining an insulated chamber configured to hold a temperature-controlling substance, a lid removably attachable to a top of the table to enclose the chamber, the lid including an opening extending therethrough, and a chimney surrounding the opening and extending upwardly from the lid.
Yet another embodiment of the presently disclosed technology is directed to a method of preparing or packaging temperature-sensitive product in a room within a temperature range of 16-27° C. The method can include placing a temperature-controlling substance in an insulated chamber of a table. The temperature-controlling substance can be configured to cool the insulated chamber to minus 20° C., or optionally between minus 10° C. to minus 30° C. The method can further include placing a lid on top of the table, activating a fan unit to circulate air from outside the table to inside the insulated chamber, placing a container holding temperature-sensitive product into an area defined by a chimney extending upwardly from the lid of the table, and placing a label on the container while the container is positioned in the area defined by the chimney.
The foregoing summary, as well as the following detailed description of the presently disclosed technology, will be better understood when read in conjunction with the appended drawings, wherein like numerals designate like elements throughout. For purposes of illustrating the presently disclosed technology, there are shown in the drawings various illustrative embodiments. It should be understood, however, that the presently disclosed technology is not limited to the precise arrangements and instrumentalities shown. In the drawings:
While systems, devices and methods are described herein by way of examples and embodiments, those skilled in the art recognize that the presently disclosed technology is not limited to the embodiments or drawings described. Rather, the presently disclosed technology covers all modifications, equivalents and alternatives falling within the spirit and scope of the appended claims. Features of any one embodiment disclosed herein can be omitted or incorporated into another embodiment.
Any headings used herein are for organizational purposes only and are not meant to limit the scope of the description or the claims. As used herein, the words “can” and “may” are used in a permissive sense (i.e., meaning having the potential to) rather than the mandatory sense (i.e., meaning must). Unless specifically set forth herein, the terms “a,” “an” and “the” are not limited to one element but instead should be read as meaning “at least one.” The terminology includes the words noted above, derivatives thereof and words of similar import. A person of skill in the art would understand that the specific temperatures and temperature ranges provided here can be modified, depending upon the needs of the particular situation.
Embodiments disclosed herein include work areas, tables, surfaces or stations (often collectively referred to herein as “tables”) that enable handling, processing, packing, labeling and like activities for temperature-sensitive products. These tables are optionally portable or movable. Typically, handling, processing, packaging, labeling, and the like would be carried out in a large, walk-in freezer or cold room, which subjects a worker's entire body to the harsh environment and temperature maintained in the freezer or cold room. This can reduce the effectiveness and/or efficiency of the worker, and the length of time the worker can perform the desired task. This can also increase the time it takes and associated costs to complete the task. Simply for purposes of example and not by way of limitation, such cold room temperature may be maintained at or approximately −20° C. (−4° F.), such as between −15° C. and −25° C., or between 0° C. and −60° C. Of course, this varies depending upon the particular temperature-sensitive product being handled, packed and/or labeled.
In contrast to conventional practices, embodiments disclosed herein provide a portable work area, table, surface, or station that enables product handling, processing, packing, labeling, and/or the like to be accomplished in less harsh conditions, such as within rooms maintained or conditioned at normal or ambient room temperatures that are comfortable for the worker. Simply for purposes of example and not by way of limitation, such conditioned or ambient room temperature may be about 20° C. (68° F.), or optionally between 60-85° F.
Referring now in detail to the drawings, wherein like reference numerals refer to like parts throughout, according to one embodiment of the presently disclosed technology,
In one embodiment, the control unit 14 can be portable or movable, and can be movable with respect to the table 12. In use, the table 12 and/or the control unit 14 can be located in a room or area maintained at a temperature or within a temperature range that is either comfortable or tolerable to the user (e.g., but not limited to, at 68° F., or optionally between 65-71° F., or optionally between 62-73° F., or optionally between 58-78° F.) as compared to the harsh temperatures within a freezer or cold room.
Optionally, the table 12 includes a solid top surface or lid 18. In one embodiment, the lid 18 can be removably attached to a body or vertical sidewalls of the table 12, such that the lid 18 can be completely separated from a remainder of the table 12. At least a portion of the lid 18 can define a planar work surface for the user that can be an area maintained at a desired temperature required for temperature-sensitive products being handled. The lid 18 or a portion thereof can be transparent.
In one embodiment, at least a portion of the table 12 can include a least one opening and/or open-topped chimney 16 extending through and/or upwardly from the lid 18. Optionally, to handle the temperature-sensitive products and containers thereof, only the gloved or otherwise covered hands of a worker are need to be extended within the open-topped chimney 16 and be exposed to harsh temperatures within the interior of the table 12. This allows the user or worker to be more comfortable and safer while labeling, for example, the containers holding the temperature-sensitive product.
As best shown in
In one optional embodiment, the insulated chamber can be removably inserted or placed into the walls 24, 26, 28, 30 of the table 12. The insulated chamber can have a length of 29 inches, a width of 20 inches, and a height of 23 inches. The wall thickness can optionally exceed 3.5 inches. Optionally, the volume of the insulated chamber can be 2 cubic feet. The insulated chamber can optionally be manufactured by Bonar Plastics.
In one embodiment, the chimney 16 is located on and/or over a part of the lid 18 that has an opening, thereby permitting conditioned, forced air exiting the chamber 20 to flow up, into and through only the area defined by the chimney 16 and not through other parts of the lid 18. Optionally, a removable layer, surface, screen, filter, or other work surface 34 extends near or along the base or bottom of the chimney 16 and permits conditioned air to pass upwardly from the chamber 20 and into the area defined by the chimney 16. The screen 34 may also extend on, in, or over parts of the lid 18 extending outwardly beyond the perimeter of the chimney 16.
Optionally, the screen 34 extends parallel to the lid 18 and at least slightly above the lid 18. However, in one embodiment, the lid 18 is solid and closed beneath the portion of the screen 34 that is positioned outside of the chimney 16. In such a configuration, the flow of conditioned air from the chamber 20 is limited to passing only into the area defined by the chimney 16 via the lid 18.
According to one embodiment, as shown in
As shown in
Optionally the fan unit 48 includes a rotating fan blade or other air flow inducing mechanism for directing and forcing a flow of ambient air into the chamber 20, and thus, through the dry ice or like substance contained within the chamber 20. Accordingly, the ambient air caused to flow into the chamber 20 is conditioned and exits the chamber 20 via the chimney 16 at a greatly reduced temperature.
According to one embodiment, as shown in
The control unit 14 can be configured to operatively control the fan within the fan unit 48. For instance, the control unit 14 can be used to turn the fan on or off and can be used to automatically control the speed of rotation of a fan blade or a rate of air flow produced to maintain a desired set temperature within the chimney 16. In addition, the control unit 14 receives information from one or more sensors 52 mounted on the chimney 16, and can be configured to provide feedback to the user.
By way of example, as shown in
In one optional embodiment, each sensor 52 only returns temperature feedback or data to the control unit 14 and provides no other functionality. In that case, each sensor 52 is a Resistance Temperature Detector (RTD), where the resistance of each sensor 52 changes as its temperature changes. For example, the resistance of each sensor 52 can increase as the temperature of each sensor 52 increases. These type of sensors are passive devices. The temperature range of each sensor 52 can be modified by the user, as desired.
Optionally, the sensors 52 may only be mounted on the side walls 36, 38 of the chimney 16, and not the end walls 40, 42. In one embodiment, as shown in
As shown in
Optionally, as shown in
In the example shown in
By way of example, and not by way of limitation, a vial labeling procedure of the presently disclosed technology may include the following steps. The control unit 14 may be plugged into a power supply or source and switched to a powered-on condition. At this point, the fan unit 48 is off and the valve 50 is in the closed or downward position. A display such as shown in
The lid 18 can be removed from a remainder of the table 12. For example, the lid 18 can be lifted upward and off of the walls 24, 26, 28, 30. A supply of dry ice or other conditioning material or substance can be placed within the chamber 20 of the table 12 such as to substantially fill the chamber 20. Optionally the chamber 20 can be filled or substantially filed with the temperature-controlling substance (e.g., dry ice). Thereafter, the lid 18 (on which the chimney 16 with sensors 52 are mounted) can be reattached to the table 12 to close the chamber 20.
The valve 50 can then be moved (e.g., upward) to an open position to permit air flow into the chamber 20 via the air-intake opening 46 in the end wall 30 of the table 12. According to one embodiment, the valve 50 may be manually operated and include the valve handle 74 (see
By way of example,
At this time, as shown in
The dry ice or other substance within the chamber 20 may be checked and refilled at desired intervals, such as in 2 hour intervals, and when an operation is complete, the fan “Stop” button can be used to stop the fan and the valve 50 may be positioned into a closed condition. The lid 18 may be fully removed from the table 12 to permit any remaining dry ice or like substance to evaporate or be removed and recovered.
In one optional embodiment, the single control unit 14 can operate and be connected to two or more separate and independent tables 12. In particular, in such an embodiment, the control unit 14 can independently operate each of the tables 12 at the same time, for example by toggling an HDMI or touch screen display to tell the control unit 14 which of the tables 12 to communicate with to set the temperature and/or evaluate performance.
In an optional embodiment, as shown in
Optionally, the baffle 80 can include a first portion or wall 82 that is planar and extends parallel to the top surface of the lid 18, a second portion or end wall 84 that is planar and extends perpendicular to the top surface of the lid 18 and the first portion 82, and a third portion or end wall 86 that is planar and extends perpendicular to the top surface of the lid and the first portion 82. The second and third portions 84, 86 can extend parallel to one another, and from the first portion 82 upwardly to an underside of the lid 18. The baffle 80 can also include a fourth portion or sidewall and a fifth portion or sidewall that, in combination with the first, second, and third portions, create a cavity. The fourth and fifth portions are unnumbered and shown as transparent in
The first portion 82 of the baffle 80 can include an opening 88 extending therethrough. In
In an optional embodiment, as shown in
As shown in
One or more of the above-described techniques and/or embodiments can be implemented with or involve software, for example modules executed on one or more computing devices 810 (see
Each computing device 810 may include one or more processing devices 811 designed to process instructions, for example computer readable instructions (i.e., code), stored in a non-transient manner on one or more storage devices 813. By processing instructions, the processing device(s) 811 may perform one or more of the steps and/or functions disclosed herein. Each processing device may be real or virtual. In a multi-processing system, multiple processing units may execute computer-executable instructions to increase processing power.
The storage device(s) 813 may be any type of non-transitory storage device (e.g., an optical storage device, a magnetic storage device, a solid state storage device, etc.). The storage device(s) 813 may be removable or non-removable, and may include magnetic disks, magneto-optical disks, magnetic tapes or cassettes, CD-ROMs, CD-RWs, DVDs, BDs, SSDs, or any other medium which can be used to store information. Alternatively, instructions may be stored in one or more remote storage devices, for example storage devices accessed over a network or the internet.
Each computing device 810 additionally may have memory 812, one or more input controllers 816, one or more output controllers 815, and/or one or more communication connections 840. The memory 812 may be volatile memory (e.g., registers, cache, RAM, etc.), non-volatile memory (e.g., ROM, EEPROM, flash memory, etc.), or some combination thereof. In at least one embodiment, the memory 812 may store software implementing described techniques.
An interconnection mechanism 814, such as a bus, controller or network, may operatively couple components of the computing device 810, including the processor(s) 811, the memory 812, the storage device(s) 813, the input controller(s) 816, the output controller(s) 815, the communication connection(s) 840, and any other devices (e.g., network controllers, sound controllers, etc.). The output controller(s) 815 may be operatively coupled (e.g., via a wired or wireless connection) to one or more output devices 820 (e.g., a monitor, a television, a mobile device screen, a touch-display, a printer, a speaker, etc.) in such a fashion that the output controller(s) 815 can transform the display on the output device 820 (e.g., in response to modules executed). The input controller(s) 816 may be operatively coupled (e.g., via a wired or wireless connection) to one or more input devices 830 (e.g., a mouse, a keyboard, a touch-pad, a scroll-ball, a touch-display, a pen, a game controller, a voice input device, a scanning device, a digital camera, etc.) in such a fashion that input can be received from a user.
The communication connection(s) 840 may enable communication over a communication medium to another computing entity. The communication medium conveys information such as computer-executable instructions, audio or video information, or other data in a modulated data signal. A modulated data signal is a signal that has one or more of its characteristics set or changed in such a manner as to encode information in the signal. By way of example, and not limitation, communication media include wired or wireless techniques implemented with an electrical, optical, RF, infrared, acoustic, or other carrier.
In one embodiment, the presently disclosed technology is directed to a non-transitory computer-readable medium having computer-readable code stored thereon that, when executed by one or more computing devices, causes the one or more computed devices to perform the one or more methods disclosed or claimed herein.
The following exemplary embodiments further describe optional aspects of the presently disclosed technology and are part of this Detailed Description. These exemplary embodiments are set forth in a format substantially akin to claims (e.g., each with numerical designations followed by a letter), although they are not technically claims of the present application. The following exemplary embodiments refer to each other in dependent relationships as “embodiments” instead of “claims.”
1A. A system for labeling products comprising a table including an insulated chamber configured to hold dry ice and a top surface with an opening extending therethrough, the opening being surrounded by a chimney extending upwardly from the top surface, a screen above the top surface and extending parallel to the top surface, at least a portion of the screen extending into an area defined by the chimney, at least a portion of the screen extending outwardly beyond the area defined by the chimney,
2A. The system of embodiment 1A, wherein at least one wall of the chimney is movable with respect to remaining walls of the chimney such that product can be moved beneath the at least one wall into and out of the area defined by the chimney.
1B. A table comprising an insulated chamber configured to hold dry ice and a top surface with an opening extending therethrough, the opening being surrounded by a chimney extending upwardly from the top surface, a screen positioned above the top surface and extending parallel to the top surface, at least a portion of the screen extending into an area defined by the chimney, at least a portion of the screen extending outwardly beyond the area defined by the chimney, at least one wall of the chimney being movable with respect to remaining walls of the chimney such that product can be moved beneath the at least one wall into and out of the area defined by the chimney.
While the presently disclosed technology has been described in detail and with reference to specific examples thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope thereof. It is understood, therefore, that the presently disclosed technology is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present presently disclosed technology as defined by the appended claims.
The present application claims priority to U.S. Provisional Application No. 63/013,057, filed Apr. 21, 2020 and titled “PACKING TABLE HAVING TEMPERATURE-CONTROLLED WORK AREA,” the entire disclosure of which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20210323704 A1 | Oct 2021 | US |
Number | Date | Country | |
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63013057 | Apr 2020 | US |