The invention pertains to systems for sealing containers, particularly with closures that are adapted to the containers, as well as to assemblies for use in such systems.
Various types of closures are used for sealing beverage containers, for example, screw caps, crown caps, natural corks or even plastic corks. Natural corks have been the closure of choice for quite some time, particularly with respect to wine bottles. Alternative closure systems such as screw caps or plastic corks have not established themselves in this field so far.
Methods and devices for mechanically sealing wine bottles with natural corks are known, for example, from DE 44 05 007 C1 or DE 37 36 588 A1. The devices described in these publications feature so-called cork locks for compressing the flexible natural corks to a cross section that corresponds to the bottle opening. The insertion of the cork into the bottle is realized by ejecting the cork from the cork lock with such high speed that the flexible cork is unable to expand back into its normal shape.
A rigid glass stopper is a new alternative type of closure, particularly for sealing wine bottles. A glass stopper of this type is marketed, for example, by Alcoa Germany GmbH under the trade name “Vino-Lok.” Wine bottles sealed with such a glass stopper are already available for sale. The problem with this closure system can be seen in that this is a novel application for glass. Due to its fragility, it needs to be handled particularly carefully.
This is the reason why bottles had to be manually sealed with glass stoppers until now. No attempts are currently being made to develop a device for the mechanized sealing of containers with rigid glass stoppers.
Consequently, the invention is based on the objective of disclosing a method for sealing containers, particularly bottles, in a mechanized fashion with rigid types of closures, particularly rigid glass stoppers that require careful handling.
This objective is attained with an assembly for sealing containers according to Claim 1, as well as with a system for sealing containers according to Claim 25. Advantageous embodiments and additional refinements are described in the respective dependent claims.
Accordingly, an inventive assembly for sealing containers with rigid closures that are adapted to the container comprises at least one controllable ram for joining the at least one container and the at least one rigid closure, as well as a holding device for holding the at least one rigid closure, wherein the holding device has a shape that is at least partially adapted to the shape of the at least one rigid closure so as to hold the rigid closure in a predetermined position.
The at least one rigid closure is advantageously guided at least sectionally by the holding device while it is joined with the container.
This assembly can be utilized in a particularly advantageous fashion for sealing bottles, particularly glass bottles, with rigid glass stoppers. The glass stopper for sealing bottles preferably has a shape composed of an upper cylindrical region that is also referred to below as the head and an adjacent region in the shape of a truncated cone, wherein the region with the shape of a truncated cone is inserted into the bottle opening and the cylindrical region rests on the bottle neck. In order to reliably seal a bottle with a thusly shaped rigid glass stopper, the adjoining glass surfaces of the glass stopper and the bottle can be ground accordingly. However, the glass stopper may alternatively or additionally feature a ring seal because it is very costly to produce these ground glass surfaces.
The rigid glass stopper is protected from damage, in particular, by the specially shaped holding device. The containers to be sealed with the inventive assembly do not have to consist of bottles. It is also possible to process differently shaped containers with one or more openings. The containers may also consist of different materials such as, for example, glass, plastic or any other suitable material.
It is particularly advantageous that the holding device feature at least one clamping arm, wherein two clamping arms are preferably utilized. The clamping arms may either be realized in the form of stationary or movable holding arms, wherein at least one clamping arm needs to be arranged in a movable fashion in order to clamp the stopper. Consequently, at least one first movable holding arm is prestressed relative to at least one second stationary or movable holding arm by means of a suitable clamping device. The utilization of clamping arms makes it possible to adapt the force acting upon the rigid closure such that damage is prevented.
Accordingly, the holding device advantageously features at least one clamping device for clamping the at least one clamping arm. The clamping device may be realized mechanically, electrically and/or pneumatically. It is particularly preferred to utilize a mechanical tension spring for this purpose because such a clamping device represents the least expensive solution.
The holding device advantageously features at least one guide element, on which the at least one clamping arm is fixed in order to move the rigid closure into the intended holding position in a controlled fashion.
In order to hold rigid closures with an at least partially cylindrical shape, it is particularly advantageous to realize at least a partial area on the inner side of the at least one clamping arm in a rounded fashion.
In one particularly advantageous embodiment, the holding device comprises at least a first and a second guide element, between which the at least one rigid closure is horizontally guided, a first and a second clamping arm that are respectively arranged in a movable fashion on the first and second guide element, and a clamping device for prestressing the first and the second clamping arm relative to one another.
In one preferred embodiment, the at least one clamping arm furthermore features at least one supporting surface, on which the at least one closure lies while it is held by the holding device. The supporting surface may be simply realized in the form of a plate that is fixed on the at least one clamping arm.
It is advantageous that the supporting surface be essentially arranged horizontally in order to prevent the rigid closure from moving downward, for example, under the influence of its own weight. Once the rigid closure should be moved downward in order to be joined with the container, it is necessary to displace the at least one clamping arm in order to release the rigid closure. Accordingly, the ram is advantageously realized such that the at least one clamping arm is displaced by the ram while the at least one container and the at least one rigid closure are joined.
In order to displace two clamping arms that adjoin one another with their respective end faces in the prestressed state, the end faces are advantageously beveled on at least one edge. The ram preferably features a corresponding laterally arranged actuating element that is realized in a wedge-shaped fashion on its lower end and engages on the beveled edges of the clamping arms while the ram is lowered and thusly displaces the clamping arms out of the prestressed starting position. The wedge-shaped actuating element is preferably arranged on the ram in such a way that the clamping arms are uniformly displaced and the container opening remains in a centered position relative to the clamping arms.
A possible rotation of the ram may be problematic in this case because this can change the position of the wedge-shaped guide element for displacing the clamping arms. Consequently, the assembly advantageously features a guide rail for guiding the ram. The guide rail is at least partially adapted to the shape of the ram. To this end, the cross section of the ram perpendicular to its moving direction is essentially realized with a polygonal shape.
It is also advantageous to guide the rigid closure with the ram while it is joined with the container. To this end, the end face of the ram advantageously features at least three centering tabs for positioning and fixing the at least one rigid closure. For example, the centering tabs are centrally milled out of the end face of the ram that has a rectangular or preferably square cross section with a round milling cutter. The centering tabs prevent the closure from sliding away laterally and center the closure relative to the ram axis and therefore relative to the container opening.
The part of the end face of the ram that presses on the rigid closure is preferably profiled. This can serve, for example, for protecting decorative details arranged on the upper side of the closure such as, for example, the crest of the wine grower when the wine bottle is sealed. In this case, the profile of the ram is realized, in particular, complementary to the end face of the at least one rigid closure. However, the profile may also serve, for example, for pressing a decorative detail into a depression on the upper side of the closure.
In a further preferred embodiment, the holding device is at least partially realized in a funnel-shaped fashion. When a rigid closure is supplied to a thusly designed holding device, its own weight and the adapted shape of the closure and the funnel-shaped holding device cause the rigid closure to assume and be held in a predetermined position. In order to move the closure downward by means of the ram, the holding device of this embodiment is advantageously realized in an at least sectionally elastic fashion.
When a container is sealed with a rigid glass stopper, in particular, it is necessary to align the container opening with the glass stopper before they are joined. Consequently, the assembly preferably features at least one positioning device for fixing the container. It is also possible to provide several positioning devices. A bottle can be fixed, for example, by respectively arranging one device at the height of the body of the bottle and one at the height of the bottle neck.
It is particularly advantageous to realize the positioning device in such a way that a container is fixed during the continuous operation of the supply device, for example, a conveyor belt.
In order to detect the container and therefore the exact actuating time of the positioning device, the positioning device advantageously features at least one optical sensor and/or a mechanical roller switch with lever flag.
The positioning device advantageously features a controllable pressing element for being pressed against an abutment so as to fix the container in a particularly stable fashion.
It is particularly preferred that the positioning device feature two controllable grippers that are moved toward one another in order to fix the container. The sides of the grippers that engage on the container preferably feature a trapezoidal or wedge-shaped recess. Two grippers of this type are particularly suitable for fixing a bottle in the region of the bottle neck.
The objective of the invention is also attained with a system for sealing containers according to Claim 25. Accordingly, an inventive system comprises at least one assembly of the above-described type, as well as a device for supplying at least one container and a device for supplying at least one rigid closure.
In order to seal several containers simultaneously, the system may advantageously comprise several above-described assemblies that are preferably arranged in succession along the transport direction of the container.
In order to supply the closures to the holding device in the correct position, the device for supplying at least one closure advantageously features a workpiece supply device for supplying rigid closures in the correct position. Conventional workpiece supply devices or automatic organizers may be utilized for this purpose and may be provided, for example, with a swing feeder or a slide valve, particularly a rotary slide valve. The workpiece supply device may also be advantageously realized in the form of a linear conveyor. The workpiece supply device is suitable for supplying a plurality of identical rigid closures in an essentially constant position or orientation, respectively.
With respect to the supply of rigid glass stoppers with the above-described shape, it is advantageous to transport the glass stoppers on the workpiece supply device with the head pointing downward, namely because this stabilizes the glass stoppers due to the lowered center of gravity. Since the glass stopper needs to have the opposite orientation for insertion into an upright container with an opening on its upper side, the system advantageously features a supply baffle for transferring the at least one rigid closure from a first orientation to a second orientation.
In order to transport the at least one rigid closure to the holding device, the system advantageously features a supply rail with an at least partial downward slope in the direction of the holding device. The downward slope extends at an angle between 30° and 60° referred to the horizontal line, preferably between 40° and 50°, particularly 45°. The slope of the supply rail is particularly advantageous because the at least one rigid closure can be transported to the holding device under the influence of its own weight and an active transport device is not required.
When sealing containers with rigid closures, particularly glass stoppers, it may be required to disinfect the closures before the containers are sealed. Accordingly, the system preferably features a disinfecting device for disinfecting the at least one rigid closure. The disinfecting device may be realized, for example, in the form of a chamber with a supply line and a discharge line for a liquid disinfectant, for example, a mist or a gas. The rigid closures are preferably conveyed through this disinfection chamber while they are supplied to the holding device.
In order to protect the rigid closures from damage and/or to ensure a smoothly running transport of the rigid closures, at least a partial area of one surface of a workpiece supply device and/or a supply baffle and/or a supply rail and/or a guide element and/or a clamping arm and/or a ram is provided with a coating, particularly a protective coating.
The scope of the invention also includes a method for sealing containers, particularly bottles, by means of rigid closures that are adapted to the containers, particularly glass stoppers, wherein said method comprises the following steps:
The method preferably also comprises the step of supplying at least one container and/or supplying at least one rigid closure.
The method furthermore comprises the advantageous step of at least sectionally guiding the at least one rigid closure by means of the holding device and/or the ram.
The holding device advantageously features at least one clamping arm. In this case, the method advantageously comprises the step of clamping and/or prestressing the at least one clamping arm by means of a clamping device, wherein the clamping device is preferably realized mechanically, electrically and/or pneumatically.
It is particularly advantageous that the method comprise the step of opening the clamping arms by means of the ram while the at least one container and the at least one rigid closure are joined. The method preferably also comprises the step of centering the clamping arms relative to the position of the container opening.
The method preferably also comprises the step of guiding the ram in a guide rail that is adapted to the shape of the ram. The method preferably also comprises the step of positioning and fixing the at least one rigid closure by means of at least three centering tabs arranged on the end face of the ram.
The method advantageously comprises the additional step of fixing a container by means of the at least one positioning device, particularly during the continuous operation of the device for supplying the containers. To this end, the method preferably comprises the step of detecting a container with the aid of an optical sensor and/or a mechanical switch, particularly a roller switch with lever flag.
It is particularly advantageous that the method comprise the step of taking hold of a container, particularly a bottle, in the region of the bottle neck by means of two grippers that move in opposite directions. The side of the grippers that engages on the container preferably contains a trapezoidal or wedge-shaped recess in this case.
The supply of at least one rigid closure advantageously comprises the correctly positioned supply of rigid closures by means of a workpiece supply device. Furthermore, the method advantageously comprises the step of transferring the at least one rigid closure from a first orientation to a second orientation, particularly by means of a supply baffle.
In one particularly advantageous variation, the method comprises the step of supplying the at least one rigid closure by means of a supply rail with an at least partial downward slope in the direction of the holding device, wherein the downward slope extends at an angle between 30° and 60° referred to the horizontal line, preferably between 40° and 50°, particularly 45°.
In addition, the method may comprise the advantageous step of disinfecting the at least one rigid closure with a liquid disinfectant during the supply of the at least one rigid closure.
Preferred embodiments of the invention are described in greater detail below with reference to the enclosed figures. In this case, identical or similar components are identified by the same reference symbols in the figures.
Shown are:
The description now returns to
A connecting element 130 fixed on the supporting device 111 is indicated in
A holding and positioning device 200 mounted on the supporting device 111 is able to also hold a bottle 20 to be sealed during the continuous operation of the supply device 60 in this case. A not-shown stationary fitting may be provided on the supply device 60 for this purpose.
The holding and positioning device 200 is illustrated in greater detail in
An angled, L-shaped holding element 380 is illustrated in greater detail in
In addition, a holding clip 140 is screwed to the supply rail 120 and to the horizontal section of the L-shaped holding element 380. Bores 381 are provided for this purpose. In
The following portion of the description once again refers to
The following portion of the description pertains to the glass stopper holding device 300 shown in
The description now reverts to
As mentioned above, the beveled guide surfaces 338 and 348 form a wedge-shaped receptacle when the clamping arms 330 and 340 are pressed together, wherein the wedge-shaped tip of the actuating element 195 of the square ram 190 shown in
At this point, it should be noted that the glass stopper 10 has an essentially T-shaped cross section, e.g., as schematically illustrated in
The function of the system 1 is described in detail below.
It is assumed that glass stoppers 10 are supplied from supply device 30, via supply rail 120 and connecting element 130, to a glass stopper holding device 300 that is not illustrated in detail in
In order to prevent damage to the glass stopper 10 during the supply and sealing process, the supply rails 120, the inner surfaces of the clamping arms 330 and 340 as well as the end face of the ram 180 or 190 are coated with a soft, elastic material.
The invention for the first time makes it possible to seal bottles with rigid, non-elastic closures, particularly glass stoppers. In order to seal bottles with glass stoppers, it is necessary to precisely position and hold the bottles to be sealed underneath the glass stopper. This can be achieved with the inventive system 1.
Number | Date | Country | Kind |
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20 2004 007 718.3 | May 2004 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/05083 | 5/11/2005 | WO | 00 | 4/24/2008 |