Flexible packages, such as bags, are commonly used to package a wide variety of items. In some cases, it may be desirable to ship and store a plurality of such packages in a configuration that may permit an operator to fill and remove an individual package from the plurality of packages.
Traditional means of securing a plurality of packages to each other includes the use of staples, rubber stoppers, or similar devices. Such devices may sometimes damage the flexible packages as they are being separated. Devices such as staples typically include sharp edges that may loosen or detach. In some cases an operator may inadvertently contact a sharp edge of the staple and sustain an injury.
Wire wicket devices are also commonly used to retain a plurality of packages. Wire wicket devices typically include a U-shape wire holder that is to hold a stack of flexible packages for easy loading and removal from the holder. Once open, an operator may fill the package. Similar to the devices above, wicket wires may also result in tears or damage to the packaging. In some cases, traditional wicket wires may tear or separate pieces of the package, which may result in accumulation of small particles within a packaging area. In addition, because wicket wires typically are in a form of a U-shaped wire holder, they may also require a bigger foot print. In some packaging applications space may be limited and accommodating a wicket wire may not be feasible. Additionally, the use of wire wickets may include additional parts for retaining the packages on the U-shaped wire holder. In some cases, such parts, such as rubber grommets, rubber tips, chip board header, etc, may be inadvertently separated from the U-shaped wire holder and may fall into a package.
Thus, there exists a need for a packaging system that permits a plurality of flexible packages to be stored in compact stack and an individual package to be filled and removed from the stack with minimal damage to the package.
The invention provides a packaging system that overcomes many of the aforementioned problems. In one embodiment, the packaging system comprises a plurality of flexible packages that are arranged in a stack and held together with a clip having a pair of fingers and a retaining tongue that support and hold the flexible packages in the stack. The clip permits an outermost package to be filled and then removed from the stack with minimal tearing or damage to the flexible package.
In one embodiment, the clip comprises a body formed of a resilient flexible material, at least one finger extending outwardly from the body, and a resiliently deformable retaining tongue formed in the body that is configured and arranged to apply a clamping force against the stack so that the packages are retained in a stack. In some embodiments, the clip comprises a pair of fingers that extend outwardly from opposite sides of the body.
The flexible packages include at least one opening through which the body of the clip is at least partially insertable so that the fingers engage an outer surface of the outermost package on the stack. The retaining tongue is also configured to engage the outermost package of the stack so that the fingers and the retaining tongue retain the stack of flexible packages. An operator may then remove a flexible package from the stack by applying a pulling force on the outermost flexible package in a direction away from the stack. In one embodiment, the clip and the fingers comprises a flexible material so that as the outermost flexible package is pulled away from the stack, the fingers may collapse and permit the openings to slide over them. As a result, the packaging system may permit the easy removal of a flexible package from the stack with minimal damage to the flexible package.
In some embodiments, each flexible package includes a mouth through which an item can be placed into the interior of the package. In one embodiment, each flexible package within the stack may be arranged so their respective mouths are oriented in an upward direction and face outwardly away from the stack. As a result, an operator may efficiently place an item in the mouth without having to fumble about in an attempt to open the package or remove the package before inserting the item into the flexible package.
In another embodiment, the packaging system may be used in a system for packaging and sterilizing medical devices. In this embodiment, the packaging system may include a plurality of flexible packages that may each include a breathable vent that permits a sterilization agent to be introduced into the interior of the flexible package. An operator may insert an item into the package and then remove it from the stack. The flexible package may then be sealed so that the item is enclosed within the flexible package. Thereafter the flexible package may be placed into a sterilization chamber that introduces the sterilization agent into the package. The sealed and sterilized flexible package may be used, shipped, and/or stored.
Thus, the invention provides an efficient means of storing, filling, and removing a flexible package from a stack of such packages.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
a is a graphical illustration of a clip for holding and supporting a plurality of flexible packages;
b is another embodiment of the clip that includes a projection for attaching two like clips together;
c is an illustration of an embodiment of the clip wherein the fingers include an angled surface that helps facilitate removal of a flexible package from the clip;
d is an illustration of an embodiment of the clip wherein the clip includes a single finger for engaging the outermost package of the stack;
e is an illustration of an embodiment of the clip wherein the clip includes a pair of fingers and a retaining tongue that extends outwardly from a side edge of the clip;
The present inventions now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the inventions are shown. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
With reference to
In some embodiments, the flexible packages may include a second opening formed in the flexible package which may also be adjacent to the open edge 14. In the illustrated embodiments, the flexible package includes a pair of two such openings that are spaced apart. In other embodiments, the flexible package system may comprise a single opening and clip for holding and supporting the flexible packages. The opening 18 defines a channel through which at least a portion of the clip may be inserted through the flexible package. The opening may have a variety of shapes and configurations provided that it permits the body of the clip to be at least partially inserted into the opening and permits the finger 24 to engage an outer surface (see briefly
In one embodiment, the flexible package comprises a front sheet 40 and a rear sheet 42 that are oriented face-to-face and affixed to each other at side edges 46, 48 and bottom edge 50. In another embodiment, the top edge 52 of rear sheet 42 may extend from the rear sheet beyond the open edge 14 of the front sheet along mouth 16 to define extension flap 54. In some embodiments, extension 54 may merely be a continuous extension of rear sheet 42. In one embodiment, one or more openings 18 may be formed in extension flap 54. In other embodiments, the flexible packages may include a pair of cooperating openings that are formed in the front and rear sheets through which a clip may be inserted. The term flexible package includes any type of storage medium having an interior space and a mouth through which items may be inserted to fill the package. In one embodiment, the term flexible package may also include, with out limitation, pouches, bags, satchels, flexible containers, and the like.
In one embodiment, each flexible package 12 may include an open edge 14 that defines a mouth 16 through which an item may be inserted into an interior space of the package. In some embodiments, the stack 13 may be arranged so that the open edge 14 of each flexible package is disposed on a common side of the stack. In
The clip 20 provides a means for retaining and holding the plurality flexible packages in a stack. With reference to
In some embodiments, the clip 20 may also include a hangar opening 34 formed in the body of the clip and spaced apart from fingers 24. The hangar opening 34 may provide a means whereby the packaging system may be suspended (See briefly
As shown in
In another embodiment, the clip may include a single finger that is configured and arranged to engage an outermost package of the stack. In this regard,
As can best be seen in
The retaining tongue may comprise a resiliently deformable material so that when the retaining tongue extends outwardly from the body it may posses an inherent desire to return to a non-extended state. As a result, the retaining tongue may be used to apply a clamping force against the stack of flexible packages so that the flexible packages are retained in a stack.
As discussed above, the clip 20 may also include a hangar opening 34 that may be used to support the flexible packages in a suspended position. In this regard,
As shown in
In some embodiments, one or more items 66 may be inserted into the flexible package. In one embodiment, the one or more items may be inserted into the flexible package before the outermost package has been removed from the stack 13. In such an embodiment, it may be desirable to orient the stack of flexible packages so that the open edge 14 of each flexible package is facing outwardly away from the stack. As a result, this may help facilitate the quick and efficient filling of the flexible package and may help reduce any difficulties that may be experience in filling the flexible package. In other embodiments, the one or more items can be placed into a flexible package after removal from the stack.
In one alternative embodiment, the package system 10 may be used in conjunction with a device that may help open the flexible package while it is still attached to the clip. In this regard,
As discussed above, the clip may also include a projection that permits two like clips to be fastened together so that a stack of flexible packages may be disposed in a folded condition for storage and shipment. In this regard,
In some embodiments, the hanger opening may include one or more slits or incisions that help to facilitate inserting the projection into the hanger opening. In this regard,
In some embodiments, the projection may have an arrowhead-like shape. The arrowhead shape helps facilitate the insertion of the projection into the hanger opening. As shown in
As discussed above, the flexible package may comprises a front sheet 40 and a rear sheet 42 that are oriented face-to-face and affixed to each other at side edges 46, 48 and bottom edge 50. Preferably, each of the side edges and bottom edge are permanently sealed. In some embodiments the front and rear sheets may comprise two separate sheets, or alternatively, a single sheet that has been center-folded at bottom edge 50. Together the sheets define flexible package 12 having an interior space for receiving an item and a mouth 16 through which an item can be placed into the interior of the package. The front and rear sheets may be sealed together using adhesive, thermal bonds, ultrasonic bonds, radio frequency sealing, or the like.
In another embodiment, the flexible package may comprise a thermoplastic material that may be suitable for medical packaging applications. In one embodiment, the flexible package may comprise a thermoplastic material having barrier properties that may be used to maintain the interior of the flexible package in a substantially sterile condition.
In yet another embodiment, the flexible package may include one or more breathable vents, such as a membrane, through which a sterilization agent may be introduced into the interior of the package. In this regard,
In one embodiment, the packaging system may be particularly useful in the packaging and sterilization of medical instruments and devices.
In some embodiments, the system 90 may also include a compressed air source (see briefly,
After the flexible package has been manufactured, sealed, and filled, it is ready for sterilization. Autoclaving is a method that is commonly used for sterilizing medical products. In one technique, the sterilized package is placed into a plastic overwrap or container. The overwrap may serve as a dust cover and help protect the contents of the package from any external foreign contaminants, moisture loss, gas permeation, etc. If desired, the sterilization process could be performed following the overwrapping process.
In one alternative embodiment, the flexible package of the present invention may be prepared from a variety of suitable plastic materials whereby a strong, lightweight, reliable, yet economic container is provided. Preferably, each sheet comprises a plastic material having an inner surface capable of forming a strong heat seal with the inner surface of the opposite sheet to define the package. Suitable plastic materials include both multi- and mono-layered films, webs, laminates, and the like. In other embodiments, the flexible packages may comprise both multi- and mono-layered paper and cellulose materials.
In some embodiments, the flexible package may comprise one or more thermoplastic materials. In one embodiment, the flexible package may comprise a thermoplastic material that may be useful in medical applications. Suitable thermoplastic material may include polyolefins including, ethylene homopolymer, ethylene copolymer, propylene homopolymer, propylene homopolymer, propylene copolymers, and blends thereof. Suitable ethylene copolymers may include ethylene/alpha-olefin copolymers. The term “ethylene/alpha-olefin copolymer” generally designates copolymers of ethylene with one or more comonomers selected from C3 to C20 alpha-olefins, such as 1-butene, 1-pentene, 1-hexene, 1-octene, methyl pentene and the like, in which the polymer molecules comprise long chains with relatively few side chain branches. A more in depth description of ethylene/alpha-olefin copolymer is contained in U.S. Pat. Nos. 5,695,840 and 6,027,776, the contents of which are hereby incorporated by reference.
Suitable material may also include film/laminates comprising a blend of polyethylene and an ionomer. In one embodiment, the polyethylene-ionomer blend may contain from about 12 to about 95% ionomer and from about 5 to about 88% polyethylene, the blends in such ranges may provide films/laminates having excellent properties as well as excellent linear tear qualities in the direction of extrusion.
Preferably, flexible packages for use in the medical field are prepared from films or laminates that can withstand the high-temperature sterilization and storage conditions that are commonly associated with medical solutions and powders. Particularly useful films for medical packages are described in U.S. Pat. No. Re 30,726, the contents of which are hereby incorporated by reference.
The flexible package may be prepared in a variety of ways. In one embodiment, the package may be prepared from a roll of double-wound film wherein the sheets are separated to form the front and rear sheets of the package. The separate sheets may then be conveyed in a substantially parallel manner. In other embodiments, the front and rear sheets may be formed from a tubular film, slit tubular film, or from sheets of film that are provided on separate supply rolls. In one embodiment, the flexible packages may comprise a tubular or slit tubular film wherein the opposing faces of the tubular film define the front and rear sheets. In some embodiments, any excess sheet material can be trimmed away from around the perimeter heat seals. If desired, the front or rear sheets may be printed with any necessary labeling information.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
This application is related to commonly owned copending Provisional Application Ser. No. 60/737,817, filed Nov. 17, 2005, incorporated herein by reference in its entirety, and claims the benefit of its earlier filing date under 35 U.S.C. 119(e).
Number | Date | Country | |
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60737817 | Nov 2005 | US |