Field of the invention: The presently disclosed subject matter relates to an improved system and a method to deliver custom cosmetics.
Description of the Related Art including information disclosed under 37 CFR 1.97 and 1.98.
Currently, the majority of cosmetics products are produced in bulk quantities in a factory environment. These factories use industrial machinery dispensing cylinder to make large batches of cosmetic products; however, the complexity and cost of these machines prohibits small businesses, such as a nail salon, retailer, or individual user and individual users from creating smaller batches or single batches of cosmetic products.
In factory environments, systems to produce bulk quantities of cosmetic products store ingredients in tanks, vats, or other large containers that are difficult and time-consuming to clean. The machines that produce large batches of products include features, such as tubing, to transport or dispense formulations that require cleaning between batches, hence many machines feature cleaning cycles using strong solvents or other methods to clean the equipment between batches. Additionally, many of these systems require pressurization or air-tight components to prevent contamination or exposure to air making these machines difficult to repair. Certain machines have been developed for use in stores and these use a rotating carousel design to dispense cosmetic additives. However, as many of the cosmetic additive are air and temperature sensitive, this approach has not yielded consistent products.
The overall complexity of these machines makes scaling down the machines impractical if not impossible. A need exists in the industry to produce a simple machine for in-home, salon, store, or alternative manufacturing use while still providing a variety of high quality custom cosmetic products. To meet the individual requirements of each user, a single batch cosmetic device is needed to address the unique needs of users such as color preference, ingredient preferences, skin-tone matching products, product texture or finish, or other ingredient preferences.
Advantages of the presently disclosed subject matter will become evident to those of ordinary skill in the art after a study of the description, Figures, and non-limiting Examples in this document.
The inventive subject matter includes: a system for the formulation of a custom cosmetic product made of a plurality of stationary cartridges, each of the plurality of stationary cartridges being configured to separately contain at least one cosmetic additive required to form a custom cosmetic product; and a displacing assembly, wherein the displacing assembly is not in fluid communication with the plurality of stationary cartridges; the displacing assembly configured to physically displace the at least one cosmetic additive from each of the plurality of stationary cartridges.
In another embodiment a method of regulating the operation of a cosmetic dispensing system. This cosmetic dispensing system includes a linear positioning platform configured to transport: a displacing assembly, a mixing assembly, and a capping assembly and a dispensing management system including a microcontroller having a microprocessor, a memory, and a plurality of sensors, the method including the steps of: receiving, by the dispensing management system, an X coordinate position of the linear positioning platform from an at least one first sensor of the plurality of sensors and determining, by the dispensing management system, the X coordinate position of the positioning platform; receiving, by the dispensing management system, a Y coordinate position of the capping assembly from an at least one second sensor of the plurality of sensors; determining, by the dispensing management system, the Y coordinate position of the capping assembly and regulating by dispensing management system, the Y coordinate position of the capping assembly to remove a cartridge cap from at least one cartridge corresponding to the selected cosmetic product; regulating, by the dispensing management system, the position of the displacing assembly to dispense a portion of a cosmetic additive from at least one of a plurality of cartridges; receiving, by the dispensing management system, a Y coordinate position of the capping assembly from an at least one second sensor of the plurality of sensors; determining, by the dispensing management system, the Y coordinate position of the capping assembly and regulating by dispensing management system, the Y position of the capping assembly to attach the cartridge cap from at least one cartridge corresponding to the selected cosmetic product; regulating by the dispensing management system the transport of the mixing assembly linear positioning platform to the delivery station; and regulating by the dispensing management system, the mixing assembly, the mixing of the cosmetic additive in a bottle. Advantages of the presently disclosed subject matter will become evident to those of ordinary skill in the art after a study of the description, figures, and non-limiting examples in this document.
The inventive subject matter further includes: a system to dispense custom cosmetic products. This system is made of a computer application deployed on an interface device; a housing having a management system including a microcontroller having a microprocessor, a memory, and a plurality of sensors, wherein the management system is in electronic communication with the interface device; a linear positioning platform; a displacing assembly, a mixing assembly, a capping assembly, wherein the displacing assembly, the mixing assembly and the capping assembly are disposed on the linear positioning platform, and a plurality of stationary cartridges containing a cosmetic additive, and a delivery station configured to receive a bottle.
The novel features of the invention are set forth with particularity in the claims. Features and advantages of the present invention are referred to in the following detailed description, and the accompanying drawings.
The present invention can be understood more readily by reference to the following detailed description of the invention. It is to be understood that this invention is not limited to the specific devices, methods, conditions, or parameters described herein and that the terminology used herein is for describing embodiments by way of example only and is not intended to be limiting of the claimed invention. Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a numerical value includes at least that value unless the context dictates otherwise. Ranges can be expressed herein as from “about” or “approximately” one value and/or to “about” or “approximately” another value. When such a range is expressed, another embodiment includes from the one value and/or to the other value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the value forms another embodiment. All combinations of method or process steps as used herein can be performed in any order, unless otherwise specified or clearly implied to the contrary by the context in which the referenced combination is made.
These and other aspects, features and advantages of the invention will be understood with reference to the detailed description herein and will be realized by means of the various elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description of the invention are exemplary and explanatory of preferred embodiments of the inventions and are not restrictive of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The present invention provides a system, device, and method that allows a user to make selections (i.e., product selection and cosmetic additive or color selection) on an interface device that are communicated to a single batch cosmetic device to precisely formulate, mix, and dispense a plurality of custom cosmetic products.
The single batch cosmetic device 110 includes a management system 111, such as a circuit board. The management system 111 can include either a microprocessor or a microcontroller. A microprocessor includes any of a type of miniature electronic device that contains the arithmetic, logic, and control circuitry necessary to perform the functions of a digital computer's central processing unit. A microcontroller is a small computer on a single metal-oxide-semiconductor (MOS) integrated circuit (IC) chip. A microcontroller contains one or more CPUs (processor cores) along with memory and programmable input/output peripherals. The management system 111 can receive commands from the interface device 120 to formulate the selected cosmetic product. The management system 111 can receive information from cartridge circuit boards (not shown) such as fill level, or which cosmetic additive is filled within the cartridge (not shown). The management system 111 can relay information to the computer application 100. The single batch cosmetic device 110 can include a power cable for powering the device.
The cosmetic additive or color can be selected in two ways. First, the user can select a cosmetic additive or color from a database 102 of colors or a customization-suite to assist with color selection. Second, the user can match a cosmetic additive or color, read from an input 103 such as from a picture or saved image. The user can match a color from an inputted image to a color within the database 105. The step of color matching involves providing the computer application 100 with an image to extract color information, wherein the extraction step involves picking a color from the image or live camera interface and identifying the color proportion value. Once a color is finalized, the representative proportion value of the color is identified 107 and electronically communicated 108 to the single batch cosmetic device 110. In one example, the user can perform manual color/cosmetic additive adjustment 106 to select a desired color/cosmetic additive. The single batch cosmetic device 110 can customize color cosmetics including but not limited to: liquid makeups (such as concealer or foundation), liquid lip products (such as lip gloss or liquid lipstick), skincare products (such as serums or lotions), liquid eye products (such as mascara or eyeshadow) and nail polishes of a specified shade or composition.
The single batch cosmetic device 110 includes a positioning assembly 240 which includes a transportation platform for the displacing assembly 210, the mixing assembly 220, and a capping assembly 230. The function of the positioning assembly 240 is to laterally move the displacing assembly 210, mixing assembly 220, capping assembly 230 to a desired position along the positioning assembly track.
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The linear positioning platform 510 moves laterally to the first sensor 301 to determine its X coordinate position and then the management system 111 is able to locate the exact position of the desired cartridge of the plurality of stationary cartridges 250. The capping assembly 230 moves to its first travel position 308 at the second sensor 311 to verify its vertical position (Y-position) and returns to its resting position 309. The dispensing assembly 210 moves to its first position at the third sensor 321 to verify its vertical travel position 307 and it returns to its resting position 306. The management system 111 determines the appropriate cartridge of the plurality of stationary cartridges 250 as well as the lateral displacement necessary for the linear positioning platform 510 to reach the appropriate cartridge of the plurality of stationary cartridges 250 needed to obtain the desired cosmetic. Additionally the management system 111 determines the vertical displacement needed for the capping assembly 230 to uncap the stationary cartridge 250.
The process of dispensing involves the steps of uncapping, dispensing. mixing and recapping. These steps are achieved by the lateral and vertical movement of the single batch cosmetic device 110. Upon receiving a bottle into the mixing assembly 220, the system 1 performs the steps of: receiving, by the management system 111, an X coordinate position of the linear positioning platform 510 from an at least one first sensor 301 of the plurality of sensors and determining, by the dispensing management system 111, the X coordinate position of the linear positioning platform 510. The lateral positioning platform 510 moves to a position adjacent to the selected cartridge with reference to the position established by the sensors.
The system 1 performs the steps of receiving, by the management system 111, a Y coordinate position of the capping assembly 230 from an at least one second sensor 311 of the plurality of sensors. The capping arm 231 of the capping assembly 230 moves from the resting position 309 to a determined level wherein the tongue 518 of the capping arm 231 is at substantially the same height as the groove 261 of the cartridge cap 253. This is the travel position 308.
The system 1 performs the steps of regulating by dispensing management system, the Y position of the capping assembly to remove a cap from at least one cartridge corresponding to the selected cosmetic product. The lateral positioning platform 510 laterally slots the tongue 518 of the capping arm 231 into a grooved portion 261 of a cartridge 250. The capping arm 231 then moves vertically to the resting position 309, thereby displacing the cartridge cap 253 from the stationary cartridge 250. The selected cartridge can now dispense the cosmetic additive directly to the bottle 300 positioned below the selected cartridge to form the cosmetic product. The system 1 performs the steps of regulating, by the dispensing management system, the position of the displacing assembly to dispense a portion of a cosmetic additive from at least one of a plurality of cartridges Next the linear positioning platform 510 moves to the determined lateral position of the selected cartridge of the plurality of stationary cartridges 250. In this position, the cosmetic additive will flow into the bottle 300 disposed below the selected cartridge of the plurality of stationary cartridges 250. The displacing assembly 210 moves the determined vertical displacement distance. This distance is determined by management system 111 such as a circuit board. Then displacing assembly 210 moves to the second sensor 311 to determine its vertical position. It then moves to its resting position 307 for the displacing assembly 210. The mixing assembly 220 briefly spins to disperse the cosmetic additive including the pigment.
The next step in the process is recapping. The system performs the steps of receiving, by the management system 111, a Y coordinate position of the capping assembly from an at least one second sensor of the plurality of sensors; determining, by the dispensing management system 111, the Y coordinate position of the capping assembly and regulating by dispensing management system 111, the Y position of the capping assembly to attach a cap from at least one cartridge corresponding to the selected cosmetic product.
The lateral positioning platform 510 moves to a position adjacent to the selected stationary cartridge 250. The capping arm 231 of the capping assembly 230 moves from the resting position 309 to a determined level wherein the tongue 518 of the capping arm 231 is at substantially the same height as the groove 261 of the cartridge cap 253. This is the travel position 308. The lateral positioning platform 510 laterally slots the tongue 518 of the capping arm 231 into replace the grooved portion 261 of the cartridge 261. The lateral positioning platform 510 moves away from a position adjacent to the selected stationary cartridge 250. The capping arm 231 moves from travel position 308 to the rest position 309, thereby enabling the positioning platform 510 to move freely in the lateral direction to another cartridge position.
The final step in the process is final mixing. The system 1 performs the steps of regulating by the management system 111 the transport of the mixing assembly linear positioning platform to the delivery station and regulating by the management system 111, the mixing assembly, the mixing of the cosmetic additive in a bottle. The positioning platform 510 moves to starting position and the product can be mixed prior to the user removing the bottle from the delivery station.
In the embodiment shown, the stationary cartridge 250 has a first cylinder 256 with a larger volume ranging from about 10 to 30 ml and a second smaller cylinder 257 having a volume ranging from about 1 to 5 ml. The first cylinder 256 can dispense between about 0.09 to 1.5 ml of liquid and the second smaller cylinder 257 can dispense between about 0.03 to 0.6 ml of liquid. The liquid is dispensed from the plurality of cartridges 250, when the cartridge cap 253 is removed and the force of the displacement lever 212 displaces a predetermined volume of liquid.
A cartridge cap 253 such as a cap is shown attached to a stationary cartridge 250. The cartridge cap 253 is reversibly connected to the cartridge body 251 by a mechanical seal. The cartridge cap 253 includes a top portion 258 reversibly connected to cartridge by a gasket. A back wall 259 extending to a lower portion 238 forms a slot 237 within the cartridge cap 253. The cartridge cap 253 has a top portion 258 with a plurality of indents shaped to fit dispensing spigots 255 of the stationary cartridge 250. The cartridge cap top portion 258 fits snuggly on the dispensing spigots 255 and is displaced from the stationary cartridge 250 when the cartridge cap 253 is removed. The cartridge cap 253, if attached to the cartridge 250, blocks dispensing from the dispensing spigots 255. The dispensing spigots 255 help ensure accurate dispensing of cosmetic additives. The cartridge cap 253 is included to keep cosmetic additive fresh, or unexposed to air, within the cartridge 250. The cartridge cap 253 may also functions as a freshness barrier. The cartridge cap 253 in one embodiment is generally rectangular shaped with a “U” shaped groove portion 261 positioned near the end of the cartridge cap 253. The “U” shaped groove portion 261 is positioned to open to the front 263 of the cartridge housing 251.
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A displacement motor 502 is provided for spinning the displacement track 401 enabling the displacement lever 212 to move in a vertical direction. The displacement level 212 is configured to be disposed within first chamber 256 with a larger volume ranging from about 15 to 25 ml and a second smaller chamber 257 (
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Once the cosmetic additive is dispensed then the positioning assembly 240 returns to the prior position to reinsert the cartridge cap 253 into a stationary cartridge 250 to prevent the contamination of the liquid cosmetic additive. The cartridge cap 253 is removed from cartridge 250 for between 30-60 seconds.
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A base product for liquid lip products can include emollients, waxes, colorants (pigment), thickening agents, and other additives such as fragrance or flavoring agents. Control agents can also be added to combat microbial growth. In one exemplary embodiment, the container for lip liquid lip products includes Hydrogenated Polyisobutene, Ethylene/Propylene/Styrene Copolymer, Butylene/Ethylene/Styrene Copolymer; Titanium Dioxide; a plurality of waxes: beeswax, carnauba, sumac wax, candelilla wax, ozokerite; a plurality of oils: lanolin, polybutene, almond, coconut, avocado, jojoba, castor oil, linseed oil, sesame oil, shea butter, silicone-based oils, a combination thereof, or other suitable fluid liquid lip products. A base product can be either a translucent product, a white-based product to have color added, the white pigment of the single batch device to provide the proper proportions of white in a certain shade (with the base product being a translucent mixture), or any of the previous three mixtures with additional cosmetic additive added. When the base product contains additional cosmetic additive added, a user can be adjusting the color of a prior custom cosmetic product. A base product for nail polish can include polymers dissolved into a volatile, organic solvent, nitrocellulose dissolved in butyl acetate or ethyl acetate. Common ingredients also include plasticizers (prevent brittleness), dyes and pigments, opalescent (enhance coloration), adhesive polymers (ensure nitrocellulose adheres to surface of nail), thickening agents (prevent premature settling of pigments), and ultraviolet stabilizers (resist color change when exposed to sunlight) a combination thereof, or other suitable fluid nail polish products. In one exemplary embodiment, a base product for nail polish includes Butyl Acetate, Ethyl Acetate, Nitrocellulose, Adipic Acid/Neopentyl Glycol/Trimellitic Anhydride Copolymer, Acetyl Tributyl Citrate, Isopropyl Alcohol, Acrylates Copolymer, Stearalkonium Bentonite, N-Butyl Alcohol, Styrene/Acrylates Copolymer, Benzophenone-1, Silica, Alumina, Trimethylpentanediyl Dibenzoate, Titanium Dioxide, a choice of an oil, a combination thereof, or other suitable fluid for nail polish products. In an additional embodiment, a base product for nail polish includes a nitrocellulose-free, water-based formula with adhesive polymers. A base product for the liquid makeup can include oils and emollients, water, silicone (dimethicone, polysiloxane, etc.), oils, colorants, a combination thereof, or other suitable fluid liquid makeup products. In one exemplary embodiment, a base product for the liquid makeup or foundation product can include water, emulsifying ingredients such as dimethicone crosspolymer or polysilicone-11, titanium dioxide, iron oxides, viscosity controlling ingredients such as isohexadecane and cyclomethicone, mineral clays such as silica or kaolin, emollients such as glycerin or squalane, natural preservatives, a combination thereof, or other suitable solid or liquid makeup/foundation products. A base product for skin care products can include serums bases, such as glycerin or water, creams, lotions, cleansers, oils, scrubs, exfoliants, essences, toners, any of the prior mentioned with additional active ingredients, such as acne treatments or SPF agents, can be used or a combination of any thereof, or other suitable skin care product.
While the invention has been described in detail with specific reference to embodiments thereof, it is understood that variations and modifications thereof is made without departing from the true spirit and scope of the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US23/10134 | 1/4/2023 | WO |
Number | Date | Country | |
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63296296 | Jan 2022 | US |