The present disclosure generally relates to gauges used with systems having filters, and more particularly, but not exclusively, to gauges that display parameters relating to compressor system operation.
Providing enhanced monitoring of a compression process remains an area of interest. Some existing systems have various shortcomings relative to certain applications. Accordingly, there remains a need for further contributions in this area of technology.
One embodiment of the present disclosure includes a unique system having a compressor, a filter and a gauge operative to simultaneously indicate at least two different parameters with a unitary movable indicator. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for indicating system performance, e.g., including compressor performance. Further embodiments, forms, features, aspects, benefits, and advantages of the present application shall become apparent from the description and figures provided herewith.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
Referring to
In one form, air is supplied to filter 300 by a line 150, and air is discharged from filter 300 via a line 152 and supplied to compressor 200. Compressor 200 discharges the compressed air via discharge line 154. Multiple indicator gauge 100 is in fluid communication with line 150 on a filter input side or high pressure side via a high pressure line 120A. Multiple indicator gauge 100 is in fluid communication with line 152 on a filter discharge side or low pressure side via a low pressure line 120A. It will be understood that lines 150, 152 and 154 are pressurized air lines, e.g., which may take the form of tubing, piping, hosing, and/or internal passages in one or more components, such as filter 300 and/or compressor 200. Similarly, lines 120A and 120B are air pressure lines, which may also take the form of tubing, piping, hosing, and/or internal passages in one or more components, such as filter 300 and/or compressor 200. In one form, air is supplied to system 1000 via line 150. In the illustrated embodiment, compressor 200 is configured to compress air that is received through line 152 after the air has passed through filter 300, but it will be appreciated that in other embodiments the relative placement of the components can be rearranged or different than that depicted and described herein. Though compressor 200 may be referred to compressing air, it will be appreciated that the compressor 200 can be used to compress many different types of compressible fluids other than air. Thus, the description that follows may use the terms, “fluid,” “gas” and “air”, etc., but it will be appreciated that no limitation is intended regarding any particular form of compressible fluid useful with the embodiments herein. During operation of compressor 200, filter 300 increasingly collects contaminants from the air entering therein via line 150. As the amount of collected contaminants increases, the pressure drop across filter 300 correspondingly increases, whereby the static pressure measured upstream of filter 300, e.g., in line 150, will be increasingly higher than the static pressure measured at a location downstream of filter 300, e.g., in line 152.
Compressor 200 is a powered mechanical compressor, such as, but not limited to, a scrod pump, used to compress a gas. In some embodiments the reference numeral 200 also includes one or both of a motor (e.g. an electric motor or an engine) used to drive the compressor, as well as a tank used to receive and store the compressed gas. It is contemplated that the compressed gas can be used for any type of end user such as, but not limited to, pneumatic powered tools, facility air, etc.
Filter 300 in the depicted embodiment is in fluid communication with pressure line 152, and is configured to trap contaminants present in the gas to be compressed by compressor 200. In one form, filter 300 is configured to capture particulate matter. In other embodiments, filter 300 may be configured to capture liquids, such as water, oil and/or fuel. In various embodiments, filter 300 may take on any variety of forms and can include one or multiple separate filtering elements suitable for the particular application. The filter may be constructed of paper and/or fiber media, among potential others, and may be configured to be readily replaceable and/or rechargeable. As discussed above, the filter will impose an increasing pressure loss in the fluid as the filter collects increasing amounts of contaminants. This pressure loss can be detected by sampling pressure in the gas at different stream locations.
The locations from which upstream and downstream pressures are measured are depicted in the illustrated embodiment as being placed a distance away from the filter 300, but other embodiments can include pressures measured at one or more different locations. For example, the upstream pressure can be sampled on the immediate upstream face of the filter 300, internal or external to filter 300 and/or the downstream pressure can be sampled on the immediate downstream face of the filter 300, internal or external to filter 300. In some forms one or both of the upstream and downstream locations can be within a portion of the filter 300.
In some embodiments, line 152 and filter 300 may be integrated together with the compressor 200, e.g., in an integrated or standalone unit, although many other variations are contemplated.
Gauge 100 is structured to react to the pressure drop caused by the filter, and in the illustrated embodiment the downstream pressure tap is coupled directly to the compressor line 152. The upstream side to which the gauge 100 pressure tap is coupled can be a line similar to compressor line 152. Thus, in the illustrated embodiment gauge 100 is in communication with a high pressure side of filter 300 via high pressure tap or tube 120A, and is in communication with a low pressure side of filter 300 via low pressure tap or tube 120B.
In the illustrated embodiment, gauge 100 is a differential pressure sensor configured to sense and indicate a pressure loss across filter 300. Gauge 100 may be configured to react and indicate the differential pressure using any number of techniques. In one form the gauge 100 includes a diaphragm or alternatively a bourdon tube that displaces when exposed to pressure, e.g., to differential pressure, and the displacement is used to drive the movement of an indicator related to the gauge 100. Other additional and/or alternative manners of detecting differential pressure are contemplated. By way of non-limiting examples, gauge 100 can include a solid state piezoresistive silicon differential pressure sensor, a capacitive sensor, a bonded strain gauge sensor, a bonded foil gauge sensor, a diaphragm sensor, or a microelectromechanical systems (MEMS) sensor. The differential pressure sensor may set the position of needle 112 (described in detail below) directly, as would be the case with a bourdon-type differential pressure sensor. Alternatively, gauge 100 may include a controller (not shown) configured to command the needle to a given position based upon information received from the differential pressure sensor. It will be understood that gauge 100 may take one or more of various forms, and may be configured to measure the pressure drop across filter 300, e.g., as a differential pressure, using any number of techniques.
In the embodiment illustrated in
Referring to
The impact/costs of operating the compressor 200 with a dirty filter may be expressed as some type of measure of system efficiency, and in general will be understood to relate to an economic loss associated with operating the compressor 200 with a dirty filter. In certain embodiments, the measure of system efficiency may be a monetary cost required to operate the compressor 200. In one form, scale 104B may be labeled to indicate the cost efficiency of the filter in terms of monetary unit/volume/time, such as dollars/m3/hr. The cost may be an incremental cost in operating the compressor 200, and in some forms the cost may be representative of a total cost in operating the compressor. In other alternative and/or additional embodiments, scale 104B may represent an estimate of lost productivity. In general, impact/cost displayed by the gauge 100 via scale 1043 may be represented in various embodiments by quantitative and/or qualitative measures.
Scales 104A, 104B, e.g., the gradations of scales 104A, 104B, may be indicated or differentiated by the use of different colors, color intensities or the like, and/or by different hatching and/or numerical data. The gradations are illustrated as sections or zones 106A, 106B, 108A, 108B, 110A, 110B are indicative of various operating conditions. In the illustrated embodiment, scales 104A, 104B may be divided into three sections or zones 106A, 106B, 108A, 108B, 110A, 110B. In other embodiments, any number of gradations or sections or zones may be employed. In one form, the gradations pertain to, for example, a normal operating zone 106A, 106B; a marginal operating zone 108A, 108B; and a critical operating zone 110A, 110B. Depending on operability desires, filter 300 may be replaced and/or regenerated at any time, and hence the terms “marginal” or “critical” are meant in a relative sense only. In some applications, however,the terms “marginal” or “critical” can mean that system 1000, e.g., compressor 200 performance, life and/or operability are being or may be detrimentally impacted by continued operation, for example, in terms of providing compressed fluids for an end user. Generally, scales 104A, 104B represent an arc segment about the axis of rotation 118 (discussed in detail below) but other shapes are contemplated for the various embodiments of scales discussed herein.
In some embodiments, scales 104A and 104B are printed or otherwise fixedly mounted to gauge face 102. In other embodiments, one or more of scales 104A and 104B is removable and replaceable, such that the ranges can be altered so as to compensate for changes in or modifications to system 1000. In still other embodiments, one or more of scales 104A and 104B may be an electronic display, for example, including a plurality of light-emitting diodes. In such embodiments, the electronic display may be set by a controller or user interface (not shown). In still further embodiments, the scales can be moveable and the needle, or other similar indication, can be fixed. The variations associated with the embodiment depicted in
Various embodiments of the present invention employ a unitary movable indicator that moves in relation to pressure drop across filter 300 to simultaneously provide visible indications as to two or more different parameters pertaining to system 1000 performance, efficiency, health, life, or the like. For example, in one form, an indicator needle 112 is provided with first and second indicating ends 114A, 114B. Generally, the number of indicating ends, e.g., 114A, 114B is equal to the number of scales, e.g., 104A, 104B on the dial face 102. The needle 112 is pivotably or rotatably mounted to the gauge 100 via a post 116, and pivots or rotates in response to the property being measured. The post 116 extends from a back surface of the indicator needle that faces the dial face 102 and extends through the dial face 102 into the inner mechanism of the gauge 100. The post 116 has an axis of rotation 118 about which the indicator needle 112 pivots or rotates. The axis of rotation acts as a common pivot point about which each indicating end 114A, 114B pivots or rotates. Each indicating end 114A, 114B is associated with a particular scale 104A, 104B. As shown, the first indicating end 114A is associated with the first scale 104A, and the second indicating end 114B is associated with the second scale 104B. Indicating ends 114A, 114B may overlap their associated scales 104A, 104B, e.g., radially, or otherwise point to a location on respective scales 104A, 104B so that a user can observe and determine the value of the measured property.
As needle 112 pivots in response to a measured property, indicating ends 114A, 114B are generally limited in motion to the arc segment that its associated scale 104A, 104B represents. In other words, a particular indicating end 114A, 114B is generally limited to only being able to point to a location within its associated scale 104A, 104B. Because the illustrated embodiment has two scales in discrete locations, the needle 112 will generally not be capable of making a full rotation. It is appreciated, however, that other configurations may make this possible should the two scales 104A, 104B overlap one another.
With reference to
Scales 204A, 204B, 204C include gradations that may be in the form of colored, or otherwise delineated, sections or zones 206A, 206B, 206C, 208A, 208B, 208C, 210A, 210B, 210C indicating various operating conditions or parameters. In one form, the scales 204A, 204B, 204C may be divided into three sections or zones 206A, 206B, 206C, 208A, 208B, 208C, 210A, 210B, 210C such as, for example, a normal operating zone 206A, 206B, 206C; a marginal operating zone 208A, 208B, 208C; and a critical operating zone 210A, 210B, 210C. In other embodiments, scales 204A, 204B, 204C may be divided into any number of gradations, sections or zones, greater or lesser in number. Generally, the scales 204A, 204B, 204C represent an arc segment about the axis of rotation 218 (discussed in detail below).
A unitary movable indicator in the form of indicator needle 212 is provided with a first, second, and third indicating ends 214A, 214B, 214C. Generally, the number of indicating ends 214A, 214B, 214C is equal to the number of scales 204A, 204B, 204C on the dial face 202. Needle 212 is rotatably mounted to the gauge 200 via a post 216, and pivots or rotates in response to the property being measured. Post 216 extends from a back surface of the indicator needle that faces the dial face 202, and extends through the dial face 202 into the inner mechanism of the gauge 200. Post 216 has an axis of rotation 218 about which the indicator needle 212 pivots or rotates. Axis of rotation 218 acts as a common pivot point about which each indicating end 214A, 214B, 214C pivots or rotates. Each indicating end 214A, 214B, 214C is associated with a particular scale 204A, 204B, 204C. For example, as illustrated in
As the needle 212 pivots in response to a change in a property, e.g., a change in the pressure drop across filter 300, indicating ends 214A, 214B, 214C rotate and are displaced along the arcs represented by associated scales 204A, 204B, 204C. The rotation of needle 212 and the rotational or circumferential displacement of indicating ends 214A, 214B, 214C are generally limited to the arc segments associated with scales 204A, 204B, 204C. That is, a particular indicating end 214A, 214B, 214C is generally limited to pointing to a location within its associated scale 204A, 204B, 204C. Because the illustrated embodiment has three scales in discrete locations, the needle 212 of that embodiment will generally not be capable of making a full rotation. It will be understood, however, that other configurations may make greater degrees of rotation possible, for example, wherein scales 204A, 204B, 204C overlap one another.
While the shown gauge 200 has three indicating ends and associated scales, it will be understood that greater or lesser numbers of indicating ends and associated scales may be provided. The gauge 200 may further be provided with one or more input ports 220 similar to those discussed above with respect to
In
The scales 104A, 104B, 204A, 204B, 204C may correlate to one another and may be proportional to one another with a 1:1 ratio or any other proportional relationship. Furthermore, the gauge 100, 200 may be configured to measure and/or indicate any number of a variety of values that are measured and/or derived, e.g., associated with filter 300, such as the pressure drop across filter 300. For example, the gauge 100, 200 can be configured to indicate a pressure; a temperature; a voltage (e.g. from an electronic pressure transducer); a current; a resistance; a differential of any of the aforementioned properties; an efficiency value, such as an economic efficiency value, e.g., cost; or an energy efficiency value; or a system 1000 health parameter, e.g., indications of normal operating conditions, marginal operating conditions or critical operating conditions such as might pertain to respective degrees of blockage of filter 300.
For example, the first scale 104A of the gauge 100 in
Embodiments of the present invention include an apparatus, comprising: an air compressor; a filter in fluid communication with the air compressor; the filter being structured to capture contaminants from air received therein and to provide filtered air, the filter having a pressure drop associated therewith that increases in relation to the amount of captured contaminants; an indicator gauge in fluid communication with the filter, the indicator gauge including a unitary movable indicator operative to move in relation to the pressure drop across the filter, wherein the unitary movable indicator is structured to provide a first visible indication related to a pressure and simultaneously provide a second visible indication related to an economic parameter associated with operating the air compressor while the filter is in the state of having accumulated the amount of captured contaminants corresponding to the pressure drop.
In a refinement, the filter is located upstream of the compressor and is configured to supply filtered air to the air compressor.
In another refinement, the filter is located downstream of the compressor and is structured to filter air discharged from the air compressor.
In yet another refinement, the unitary movable indicator is a pivotable needle having a first end and a second end; the first end provides the indication relating to pressure; and the second end provides the indication relating to the economic parameter.
In still another refinement, the apparatus further comprises a first pressure tap and a second pressure tape, wherein the first pressure tap communicates a pressure upstream of the filter to the indicator gauge; and wherein the second pressure tap communicates a pressure downstream of the filter to the indicator gauge.
In yet still another refinement, the indicator gauge includes a first static color coded scale indicating a plurality of degrees of contamination of the filter, and wherein the unitary movable indicator includes a first end paired with the first static color coded scale.
In a further refinement, the indicator gauge includes a second static color coded scale indicating a plurality of degrees of the economic parameter, and wherein the unitary movable indicator includes a second end paired with the second static color coded scale.
Embodiments of the present invention include an apparatus, comprising; a fluid intake line operative to supply a fluid; a filtered fluid line; a filter having an net in fluid communication with the fluid intake line and an exit in fluid communication with the filtered fluid line; the filter being structured to capture contaminants from the supplied fluid to generate filtered fluid, and to deliver the filtered fluid to the filtered fluid line; the filter having a pressure drop associated therewith that increases in relation to the amount of captured contaminants; a compressor in fluid communication with the filtered fluid line and operative to receive filtered fluid from the filter and compress the received filtered fluid; and an indicator gauge in fluid communication with the filter net and the filter exit, the indicator gauge being structured to react to a pressure drop across the filter during operation of the compressor, wherein the indicator gauge includes a unitary movable indicator operative to move in relation to the pressure drop and to display both a first indication related to a pressure in at least one of the fluid intake line and the filtered fluid line, and also display a second indication related to an economic cost associated with operating the compressor with the filter having accumulated an amount of captured contaminants corresponding to the pressure drop.
In a refinement, the pressure indicated by the indicator gauge is a differential pressure associated with filter, the differential pressure being determined by a pressure upstream of the filter and a pressure downstream of the filter.
In another refinement, the unitary movable indicator is a pivoting needle.
In yet another refinement, the pivoting needle includes a pivot point and at least two ends extending from the pivot point, wherein one end indicates a pressure of the fluid and the other end indicates an economic impact.
In still another refinement, the pivoting needle includes only two ends on opposite sides of the pivot point.
In yet still another refinement, the economic cost is a monetary scale that indicates a range between a relatively low monetary impact and a relatively high monetary impact.
In a further refinement, the compressor includes a motor driving a compression member and a fluid tank that receives the compressed fluid.
Embodiments of the present invention include a method, comprising: powering a compressor to pressurize a fluid; flowing fluid through a filter to remove contaminants; sensing a pressure drop across the filter; moving an indicator and a scale relative to each other in response to the pressure drop; and displaying a fluid pressure parameter and a monetary cost of the powering as a result of the moving.
In a refinement, the displaying includes sweeping the indicator past a scale having a low side and a high side.
In another refinement, the displaying includes sweeping a first end of the indicator past a first scale and sweeping a second end of the indicator past a second scale.
In still another refinement, wherein the displaying includes color coding at least one of the pressure parameter and the monetary cost.
In yet still another refinement, the method further includes storing the pressurized fluid in a tank.
In a further refinement, the method further includes mechanically compressing the fluid, and wherein the flowing of the fluid through the filter occurs upstream of the mechanically compressing.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow. In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
Number | Date | Country | |
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61807275 | Apr 2013 | US |