The present invention relates to a system and method for a volumetric efficiency model suitable for use with all air configurations (e.g., naturally-aspirated, turbo-charged, and super-charged).
It is known that in an internal combustion engine, a combustion charge of fuel and air is drawn into the combustion chamber (cylinder) through one or more intake valves. After combustion, the resulting burned gases are exhausted from the cylinder through one or more exhaust valves. The measure of how efficiently the engine can move the air/fuel charge into and out of the cylinder is referred to as the volumetric efficiency (VE). The VE is usually expressed as a percentage, and describes the volume of air charge that actually enters the cylinder during induction as compared to the cylinder volume. For control of the engine air/fuel ratio, an electronic engine controller or the like needs to have an estimate of the VE so that it can generate an accurate estimation of the mass airflow entering the combustion chamber. Conventional approaches estimate the VE as a function of engine speed and an engine pressure ratio (i.e., exhaust pressure/intake pressure). The engine pressure ratio is used as a load dependency in the VE calculation since this is widely thought to effectively combine the boundary conditions of relevance on volumetric efficiency while including altitude dependency.
However, engine pressure ratio does not change monotonically with engine load for a turbo-charged engine, and is therefore not a suitable model form for all air induction configurations.
There is therefore a need for a system and method for a volumetric efficiency model that minimizes or eliminates one or more of the problems set forth above.
The present invention is directed to a system and method for determining a volumetric efficiency (VE) of an internal combustion engine that has a VE model that will work with any one of a number of air induction configurations (e.g., naturally-aspirated (NA), turbo-charged (TC), super-charged (SC) and comparable air induction configurations). The invention recognizes that volumetric efficiency (VE) has a stronger dependency on the intake pressure than on the exhaust pressure. The model allows tuning of the relative importance of intake pressure to exhaust pressure, specifically, by reducing the relative importance of the exhaust pressure to intake pressure in the composite volumetric efficiency load variable. This model is not only more physically correct, but also solves the non-monotonicity problem described in the Background.
The method includes a number of steps. The first step involves determining an engine exhaust pressure term. The next step involves de-rating the exhaust pressure term in accordance with predetermined criteria. This step is included to reflect the need to deemphasize the importance of the exhaust pressure term to reflect the appropriate load dependency, as mentioned above. The next step involves determining an intake pressure term, and thereafter determining an engine pressure ratio of the de-rated exhaust pressure term to the intake pressure term. Finally, the last step involves determining a volumetric efficiency (VE) using the now-determined engine pressure ratio. In an alternate embodiment, a method of controlling an engine is provided, and includes the further step of controlling the engine based on the newly-determined VE.
The de-rating step may include the sub-steps of establishing an exponent, and then raising the exhaust pressure term to the power of that exponent, where the exponent is less than 1 so as to deemphasize the exhaust pressure term relative to the intake pressure term.
Other features, object and advantages of the present invention are also presented.
The present invention will now be described by way of example, with reference to the accompanying drawings:
Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
Generally, electronic controller 14 is configured via suitable programming to contain various software algorithms and calibrations, electrically connected and responsive to a plurality of engine and vehicle sensors, and operably connected to a plurality of output devices. Controller 14 includes at least one microprocessor or other processing unit, associated memory devices such as read only memory (ROM) 14a and random access memory (RAM) 14b, input devices for monitoring input from external analog and digital devices, and output drivers for controlling output devices. In general, controller 14 is operable to monitor engine operating conditions and operator inputs using the plurality of sensors, and control engine operations with the plurality of output systems and actuators, using pre-established algorithms and calibrations that integrate information from monitored conditions and inputs. The software algorithms and calibrations which are executed in electronic controller 14 may generally comprise conventional strategies known to those of ordinary skill in the art. The software algorithms and calibrations are preferably embodied in pre-programmed data stored for use by controller 14. Overall, in response to the various inputs, the controller 14 develops the necessary outputs to control the throttle, fuel, spark, EGR and other aspects, all as known in the art.
System 10 further includes, in the illustrated embodiment, a turbo-charger 15 having a compressor 16, which may include a compressor recirculation path 18, and an exhaust gas driven turbine 20, which includes a parallel waste-gate flow path 22. As known, the compressor is driven by the turbine, and the amount of boost is controlled principally by a waste-gate control mechanism (e.g., valve) shown schematically as a waste-gate valve 24. The present invention, however, is not limited to a turbo-charged engine embodiment, and is applicable to all air induction configurations, namely, naturally-aspirated (NA), turbo-charged (TC), super-charged (SC) engine and other comparable air induction configurations now known or hereafter developed.
On the air intake side of the engine 12,
On the exhaust side of the engine 12,
Conventionally, a variety of feedback paths are provided in system 10. For example,
With continued reference to
Additionally, system 10 includes capabilities for determining a value for the mass air flow {dot over (m)}C, which may be obtained either via measurement by an air meter (e.g., mass air flow sensor or MAF sensor-not shown) typically placed just upstream of the compressor 16, or, in an alternate embodiment, calculated by the well known speed-density equation, for example as set forth in U.S. Pat. No. 6,393,903 entitled VOLUMETRIC EFFICIENCY COMPENSATION FOR DUAL INDEPENDENT CONTINUOUSLY VARIABLE CAM PHASING to Reed et al., assigned to the common assignee of the present invention, and incorporated herein by reference in its entirety.
Additionally, the engine 12 typically includes a plurality of cylinders 70, one of which is shown (side view) in
As further known, the electronic engine controller 14 is configured to determine a volumetric efficiency (VE) of the engine, which is shown in block form as block 78 in
The electronic controller 14 is configured to use a new model 80 for estimating an engine pressure ratio to be used for calculating VE 78 that is suitable for all air induction configurations under a wide operating range. A model 80 is provided for estimating the VE 78, which in turn includes a mechanism for calculating an improved engine pressure ratio that employs, in the illustrated embodiment, a modified exhaust pressure term look-up table 82. In general, the table 82 includes data reflecting a de-emphasis on the exhaust pressure term in accordance with predetermined criteria. More specifically and as will be described in greater detail below, an initially-calculated value for the exhaust pressure term is raised to the power of an exponent that may be less than or equal to one (1), but that is preferably is less than one (1). The result is that the mechanism determines the engine pressure ratio using a deemphasized (lesser value) exhaust pressure term, which more accurately reflects the VE's greater dependency on the intake pressure. It should be emphasized that while a data table 82 is described and illustrated for an embodiment of the invention, the invention is not so limited. A data table 82 is preferred in real-time embodiments due to practical processing resource limitations of the controller 14. However, this is based on present-day computing capabilities, cost limitations, etc., as known to those in the art. It is contemplated that other implementations are possible, for example, direct implementations of the model provided sufficient computing resources are available (e.g., direct implementation of raising a value to the power of de-ration exponent described above).
Additionally, throughout the specification, it may be alternatively stated that the exponent may be less than or equal to one, on the one hand, or simply less than one, on the other hand. The de-rating functionality of the present invention is obtained only when the exponent is less than one. When the exponent is equal to one, the inventive model simplifies into the conventional engine pressure ratio where exhaust and intake pressure terms are given equal weight. And while the scenario where the exponent is equal to one reflects the conventional pressure ratio, the model defined by the present invention provides practical advantages in commercial embodiments where backwards compatibility is desired. That is, the single model according to the invention can be used in commercial embodiments, and where backwards compatibility is desired through the use of the conventional engine pressure ratio, the exponent can simply be set equal to one.
A method for controlling an engine using the new model for estimating VE will be described herein. However, before proceeding to this description, a more detailed treatment of the technical aspects involved is believed to be beneficial and thus warranted.
As described in the Background, the existing VE load dependency, engine pressure ratio Prengtot (Pr1=Pexh/Pint), known in the art does not work for an active waste-gate turbo charged engine. This is because there is not a unique relationship between load and engine pressure ratio inasmuch as the Prengtot reaches a global minimum at the lowest wide-open-throttle (WOT) load and thereafter increases for further load increases.
One object of the present invention is to define a load dependency that both (1) reasonably combines the effect of intake and exhaust pressure into one variable and (2) is suitable for real-time implementation (e.g., suitable for use in software that can be executed on controller 14).
As background, the reason MAP is not used as a VE load variable is because it does not take into account the effect that throttling has on VE, which results in incorrect VE modeling at altitude. Instead, an engine was thought analogous to a nozzle and the pressure ratio was introduced as the load variable. Since the engine pressure ratio includes the exhaust manifold pressure estimate, which is proportional to the barometric pressure, altitude compensation was achieved, and experience with naturally aspirated engines at altitude has not disagreed. However, the engine-nozzle analogy described by a single pressure ratio is now found to be an over-simplification in the case of the turbo charged engine with active waste-gate.
The reasons that VE changes with load are the same reasons the residual gas concentration changes with load, namely, because of back flow ({dot over (m)}BackFlowtot), as shown in equation (1).
VEα1/{dot over (m)}BackFlowtot (1)
The main contributors to the total back flow ({dot over (m)}BackFlowtot) include (1) back flow from the cylinder back into the intake manifold during the early part of the intake valve open period ({dot over (m)}BackFlowCyl2Int) and (2) back flow from the exhaust manifold back into the cylinder ({dot over (m)}BackFlowExh2Cyl). Additionally, negative scavenging may occur especially for large overlap cam timing where the exhaust manifold pressure causes back flow into the cylinder and onwards into the intake manifold. The total back flow (mass flow rate) is shown in equation (2).
{dot over (m)}BackFlowtot={dot over (m)}BackFlowCyl2Int+{dot over (m)}BackFlowExh2Cyl (2)
The pressure ratios responsible for these back-flow contributions are shown in equation (3):
This shows why it was natural to apply the convenient assumption that the total back flow amount can be described by Prengtot dependency since equation (4) shows:
This simplification is, however, only reasonable if the proportionality factor between pressure ratio and back-flow for Cyl2Int and Exh2Cyl are comparable.
Additional investigation, including simulation, however, supports the proposition that the dependence of VE on the intake pressure is significantly stronger than on exhaust pressure. And despite the variations one may observe in the intake and exhaust pressures, the data show that the VE will increase with load, even in the boosted range of a turbo-charged engine configuration. The model 80 of the present invention reflects these two considerations.
More particularly, for equation (3), the cylinder pressure relevant for the individual backflow contributions is approximated as PCyl@IVO. However, this pressure is not known, and in any event changes with load. A reasonable approximation for an engine with no exhaust resistance is barometric pressure (Baro). Therefore, a reasonable alternative load variable for VE is a new, modified engine pressure ratio (Pr2), as set forth in equation (5).
The variable a is the exponent for selectively deemphasizing the exhaust pressure term. As described, this model for VE, which is predicated on equation (5), is particularly suited for all air induction configurations. When selecting a<1, VE is given less dependence on exhaust pressure relative to the intake pressure. This selection is particularly suited for turbo-charged engine configurations with an active waste gate. Moreover, note that when selecting a=1Pr2=Pr1 and the model becomes backward compatible.
Equation (5) shows one method of de-rating the effect on VE of exhaust pressure relative to intake pressure, and reasons were giving in the above as to the deduction of this model form. However, there are many other model forms that also achieve the de-rating of the exhaust pressure importance relative to intake pressure. Equation (6) provides an alternative form:
The importance is therefore in the concept of de-rating the importance of exhaust pressure relative to intake pressure as they affect volumetric efficiency, thus achieving a load dependency with monotonic behavior which is also better physically descriptive.
The new model for VE, calculated using the improved engine pressure ratio, will therefore work from a pragmatic point of view for existing engine management system (EMS) control logic (i.e., reduced level of changes needed). It is also noted that the new pressure ratio definition is very similar to the traditional for low loads and the divergence increases with load.
In step 100, the controller 14 is configured to determine an engine exhaust pressure term. As indicated in equation (5), a suitable exhaust pressure term may be the exhaust manifold pressure divided by the barometric pressure, namely,
The exhaust manifold pressure (PExhMnfd) may be obtained through suitable, conventional models, and the barometric pressure may be obtained from a measured reading of the barometric pressure signal 52 or where possible estimated. The method then proceeds to step 102.
In step 102, the controller 14 is configured to derate or otherwise deemphasize the exhaust pressure term relative to the intake pressure term. This is due to the VE's stronger dependence on the intake pressure as a load dependency (as described above) as compared to the exhaust pressure. In one embodiment, the derating function is performed by establishing an exponent that is less than one and then raising the exhaust pressure term to the power of the established exponent, namely,
In one embodiment, an exponent value of 0.60 was found adequate for a turbo-charged (active waste gate) engine configuration. A look-up table, such as the look-up table 82, may be used to implement this step. Table 1 shows an exemplary implementation for the table 82, where the exhaust pressure ratio term
and the exponent a<=1 are provided as inputs to the table 82, which returns a numeric value to be further used in further processing. In practice, the exponent may be selected by determining the largest value for the exponent that ensures sufficiently monotonically decreasing pressure ratio Pr2 with increasing load (as evaluated per equation (5)). In this regard, Table 1 shows an exemplary range of 0.4 to 1.0 for the exponent, although as indicated above, the actual value for the exponent is dependent on the engine system being assessed. For a turbo-charged engine, the exponent will be <1 for an active waste-gate configuration. While this selection (<1) may not be required for a passive waste-gate confirmation at sea level, testing should be performed at altitude to determine whether or not an exponent less than one (<1) is warranted. The method then proceeds to step 104.
In step 104, the controller 14 is configured to determine an engine intake pressure term, namely,
The controller 14 may determine the intake manifold pressure PIntMnfd by way of a measured reading of the MAP signal 68, and may determine the barometric pressure Baro by way of a measured reading of the barometric pressure signal 52, and then performing the division operation. The method then proceeds to step 106.
In step 106, the controller 14 is configured to determine the new engine pressure ratio of the derated exhaust pressure term
(e.g., value taken from table 82) to the intake pressure term
which may be implemented directly. The method then proceeds to step 108.
In step 108, the controller 14 is configured to determine a volumetric efficiency (VE) value using the now-determined, modified engine pressure ratio. The controller 14 may use conventional methods to compute the VE, such as for example only as set forth in U.S. Pat. No. 6,393,903 entitled VOLUMETRIC EFFICIENCY COMPENSATION FOR DUAL INDEPENDENT CONTINUOUSLY VARIABLE CAM PHASING to Reed et al., assigned to the common assignee of the present invention, and incorporated herein by reference in its entirety. While there are many approaches known in the art for determining VE, in general, VE may be computed from one or more data tables as a function of engine speed and engine pressure ratio, the form of which is set forth in equation (7)
VE=f(Engine Speed,Pr) (7)
Where Pr will be the new pressure ratio Pr2 according to the invention. Other approaches may be used and remain within the spirit and scope of the present invention. The method then proceeds to step 110.
In step 110, the controller 14, in a preferred embodiment, is configured to use the VE to control the operation of the engine 12. As described above, the VE may be used in calculating mass air flow, which in turn may be used in fueling calculations.
It should be understood that electronic controller 14 as described above may include conventional processing apparatus known in the art, capable of executing pre-programmed instructions stored in an associated memory, all performing in accordance with the functionality described herein. That is, it is contemplated that the processes described herein will be programmed in a preferred embodiment, with the resulting software code being stored in the associated memory. Implementation of the present invention, in software, in view of the foregoing enabling description, would require no more than routine application of programming skills by one of ordinary skill in the art. Such an electronic controller may further be of the type having both ROM, RAM, a combination of non-volatile and volatile (modifiable) memory so that the software can be stored and yet allow storage and processing of dynamically produced data and/or signals.
It is to be understood that the above description is merely exemplary rather than limiting in nature, the invention being limited only by the appended claims. Various modifications and changes may be made thereto by one of ordinary skill in the art, which embody the principles of the invention and fall within the spirit and scope thereof.
This application claims the benefit of U.S. provisional application Ser. No. 60/949,269 filed Jul. 12, 2007 entitled PUMPING TORQUE ESTIMATION MODEL FOR ALL AIR INDUCTION CONFIGURATIONS AND VOLUMETRIC EFFICIENCY MODEL FOR ALL AIR INDUCTION CONFIGURATIONS, owned by the common assignee of the present invention and herein incorporated by reference in its entirety.
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20090018753 A1 | Jan 2009 | US |
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