The present disclosure relates to battery powered electrical circuits, and more particularly to systems and methods for balancing charge and discharge current in parallel-connected battery packs.
Battery packs are used for a variety of consumer, automotive, medical, and industrial products, including notebook computers, tablets, digital cameras, mobile phones, etc. As the popularity and functionality of these devices increases, increased battery capacity and reduced charging time is desirable to allow users to operate portable devices for extended periods of time without having to frequently recharge the battery packs. Accordingly, devices are being designed to accommodate multiple parallel-connected battery packs. However, pack to pack variations may lead to differences in charge and discharge current when multiple battery packs are being charged and discharged in parallel. This charging/discharging current flow difference in certain cases can be as high as +/−10%, and may lead to increased total charge time limited by the slowest charging pack, as well as shorter battery pack lifetime due to the uneven charging and discharging. Thus, a need remains for improved apparatus and techniques for charging and/or discharging parallel-connected battery packs.
Various aspects of the present disclosure are now summarized for compliance with 37 CFR §1.73 to facilitate a basic understanding of the disclosure by briefly indicating the nature and substance of the disclosure, where this summary is not an extensive overview of the disclosure, and is intended neither to identify certain elements of the disclosure, nor to delineate the scope thereof. Rather, the primary purpose of this summary is to present some concepts of the disclosure in a simplified form prior to the more detailed description that is presented hereinafter, and this summary is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
Battery pack charge/discharge systems are provided for charging or discharging two or more parallel-connected battery packs, and portable electronic devices are disclosed which include such a battery pack charge/discharge system. The charge/discharge system includes first and second transistors connected in corresponding charging circuits in series with respective first and second battery packs, where the charging circuits are connected in parallel between a system power node and a system ground node. The system also includes a regulator which provides a control signal to the second transistor to regulate charging or discharging current of the second battery pack based at least partially on the first charging or discharging current of the first battery pack.
The regulator in certain embodiments attempts to equalize the charging or discharging currents, or may control the relative charging or discharging currents of two battery packs based on the ratio of the battery pack capacities. In certain embodiments, moreover, the system may regulate charging or discharging of one pack according to the charging/discharging of another pack when the battery pack voltages exceed a predetermined threshold. The control transistor in certain embodiments is a field effect transistor (FET) and the regulator circuit provides the charging control signal to operate the transistor in an ohmic mode (triode range or mode) to vary the series impedance between the system power node and the battery pack during charging or discharging. In certain embodiments, moreover, the regulator circuit provides control signals to both charging transistors, and regulates the first charging or discharging current at least partially according to the second charging or discharging current. The regulator may include one or more operational transconductance amplifiers (OTAs) receiving inputs indicative of the charging or discharging currents and providing one or more outputs to generate the control signal(s) for operating the charging/discharging transistor(s).
Methods are presented for charging or discharging multiple parallel-connected battery packs, including controlling flow of a first charging or discharging current to or from a first battery pack, as well as regulating the flow of a second charging or discharging current to or from a second battery pack at least partially according to the first charging or discharging current. In certain embodiments, the method involves substantially equalizing the first and second charging or discharging currents. Other embodiments involve regulating the ratio of the first and second charging or discharging currents at least partially according to the ratio of the first and second battery pack capacities. Certain embodiments of the method, moreover, involve separately or independently charging the battery packs when one or both pack voltages are low, and regulating the second charging or discharging current at least partially according to the first charging or discharging current when the voltages of the first and second battery packs exceed a predetermined threshold.
The following description and drawings set forth certain illustrative implementations of the disclosure in detail, which are indicative of several exemplary ways in which the various principles of the disclosure may be carried out. The illustrated examples, however, are not exhaustive of the many possible embodiments of the disclosure. Other objects, advantages and novel features of the disclosure will be set forth in the following detailed description when considered in conjunction with the drawings, in which:
One or more embodiments or implementations are hereinafter described in conjunction with the drawings, wherein like reference numerals are used to refer to like elements throughout, and wherein the various features are not necessarily drawn to scale.
The present disclosure provides apparatus and methods for charging or discharging multiple battery packs connected in parallel, and may be advantageously employed to reduce charging times as well as increase battery runtime and battery pack lifetimes, particularly in systems using batteries with high pack-to-pack variations and/or where two or more parallel-connected batteries have different capacities and/or are of different ages. For example, notebook computers may be powered from a main battery pack as well as from one or more ancillary battery packs (e.g., a second battery provided in lieu of an optical drive), where the main battery pack and the secondary battery pack are of different capacities, and the main battery pack may be used alone at times, and is thus farther along in terms of product lifetime than the secondary battery pack. In such situations, multiple battery packs are effectively coupled in parallel when installed in the device, and simply charging or discharging all the packs at the same charge or discharge current levels may lead to the above-mentioned problems.
Accordingly, techniques and apparatus are disclosed herein for charging or discharging multiple parallel-connected batteries in which the charging or discharging current flow in one battery pack is regulated according to the charging or discharging current flow in another battery pack. This approach can be scaled to accommodate any number of parallel-connected battery packs, in which charging of one battery pack is done at least in part according to charging of another (e.g., reference) battery pack.
In operation, the battery packs 4 and 10 selectively provide electrical power (discharging operation) to a system load 3, such as electronic circuitry and electrical components of the device 1 (e.g., processor and memory circuits, display screens, etc., not shown), or the battery packs 4 and 10 may be charged using power from an external source 5 (charging operation). The device 1 has a power input with a positive (+) terminal 44 connected in
In the example of
The battery pack charge/discharge system 2 is a multi-mode circuit for selectively charging or discharging the battery packs 4 and 10, and includes first and second transistors 20 and 26, respectively, as well as a regulator 30. The first transistor 20 is connected in series with the first battery pack 4 in a first charging circuit, and operates according to a first control signal 31 to control a first charging or discharging current flow 22 (IBAT1) between the SYS node 18 and the first battery pack 4. The second transistor 26 is connected in a second charging circuit, in series with the second battery pack 10. The second transistor 26 operates according to a second control signal 32 to control a second charging or discharging current 28 (IBAT2) flowing between the SYS node 18 and the second battery pack 10. As seen in
The regulator circuit 30 can be any suitable circuitry which provides the second control signal 32 to the second transistor 26, and may also provide the gate control signal 31 to the first transistor 20 in certain embodiments. In particular, the regulator 30 provides the second control signal 32 so as to regulate the second charging or discharging current 28 at least partially according to the first charging or discharging current 22 flowing to or from the first battery pack 4. By this operation, the charge/discharge system 2 advantageously avoids or mitigates the above-mentioned problems, particularly for pack-to-pack variations in the battery packs 10, 4 and/or differences in the corresponding battery pack capacities.
In the example of
The regulator circuit 30 in certain embodiments receives one or more feedback signals. For example, the regulator 30 receives a first feedback signal 22a representing or otherwise indicative of the first charging or discharging current 22, and the regulator 30 may also receive a second feedback circuit 28a indicative of the second charging or discharging current 28. Any suitable sensor circuitry may be used in the system 2 for providing the feedback signal(s) 22a, 28a, such as a sense FET or sense resistor connected in the corresponding circuit branch between the charging transistor and the battery pack terminal 21, 27, along with connections to one or more associated circuit branch nodes for sensing a voltage representing the current flow through the sensing component (not shown).
In one nonlimiting example, the second control signal 32 is provided by the regulator circuit 30 in order to approximately equalize the first and second charging or discharging currents 22 and 28. For example, the regulator circuit 30 in certain embodiments may include an operational amplifier (op amp), operational transconductance amplifier (OTA), or other circuit which creates the signal 32 based at least partially on the difference between the feedback signals 22a and 28a. In this regard, the closed loop nature of the regulator operation will tend to adjust the drive signal provided to the gate G2 of the second transistor 26 in response to changes between the first charging/discharging current 22 and the second charging/discharging current 28, whereby the first and second battery pack currents 22 and 28 may not be exactly equalized at certain points in time, but the regulator 30 operates to approximately equalize the second charging/discharging current 28 with the first charging/discharging current 22.
In other embodiments, the regulator 30 controls the second charging/discharging current 28 via the control signal 32 at least partially according to a ratio of capacities of the battery packs 4 and 10. For example, if the capacity of the first battery pack 4 is twice that of the second battery pack 10, the regulator 30 provides the second control signal 32 to regulate the second charging/discharging current 28 to be approximately half of the first charging/discharging current 22. Other implementations are contemplated, in which the second current 28 is controlled based on the ratio of battery pack capacities multiplied by a non-unity scaling factor. In addition, the regulator 30 may provide both control signals 31 and 32 in certain embodiments to regulate the ratio of the first and second currents 22, 28 according to the ratio of the first and second battery pack capacities. For example, in the embodiment of
In certain embodiments, moreover, the regulator 30 generates the second control signal 32 in order to selectively regulate the second current 28 at least partially according to the first current 22 only when voltages VPACK1 and VPACK2 are both above a predetermined threshold, such as about 3.3 V, and otherwise may separately or independently charge the battery packs when one or both of the pack voltages are at or below the threshold. Thus, for example, the regulator 30 may provide the control signal 32 independent of the feedback signal(s) 22a, 28a until both the battery pack voltages VPACK1 and VPACK2 exceed the predetermined threshold, after which the second charging/discharging current 28 is regulated at least partially according to the first charging/discharging current 22.
As with the embodiments which use two parallel-connected battery packs (e.g., packs 4 and 10 above), the regulator 30 in
Referring also to
As seen in
Moreover, as discussed above, the signal(s) 32, 31 may be provided in certain embodiments in order to operate the associated transistor(s) 26, 20 in a triode or ohmic mode, whereby the control signal(s) effectively set the source-drain impedance (RDSON) of the controlled charging/discharging transistor 26 in a substantially linear fashion for regulating the second charging current 28 at least partially according to the feedback signal 22a representing the first charging/discharging current 22. Also, as discussed above, the cross-regulation may be performed selectively by the regulator circuit 30, with the battery packs 4, 10 being separately or independently charged until both pack voltages 8, 14 exceed a predetermined threshold, after which the regulator 30 controls the charging/discharging current 28 at least partially according to the charging/discharging current 22. As seen in
The present disclosure further provides methods for charging or discharging multiple parallel-connected battery packs (e.g., battery packs 4, 10, 34 above) in a portable electronic device 1. The methods involve controlling flow of a first charging or discharging current (e.g., current 22 above) to or from a first battery pack 4 in a first charging circuit coupled between a system power node (e.g., SYS node 18 above) and a system ground (e.g., node 16), as well as regulating flow of a second charging or discharging current (e.g., current 28) to or from a second battery pack (e.g., battery pack 10) in a second charging circuit connected in parallel with the first charging circuit at least partially according to the first charging or discharging current. In certain embodiments, regulation of the second charging or discharging current includes substantially equalizing the first and second charging or discharging currents 22, 28. Other embodiments involve regulating a ratio of the first and second charging or discharging currents 22, 28 at least partially according to a ratio of capacities of the first and second battery packs 4, 10, for example, as described above. In addition, embodiments of the charging/discharging methods of the present disclosure may involve independently charging the battery packs when one or more of the pack voltages are at or below a predetermined threshold, and regulating the second charging/discharging current at least partially according to the first charging or discharging current 22 when the battery pack voltages exceed the threshold.
The above examples are merely illustrative of several possible embodiments of various aspects of the present disclosure, wherein equivalent alterations and/or modifications will occur to others skilled in the art upon reading and understanding this specification and the annexed drawings. In addition, although a particular feature of the disclosure may have been disclosed with respect to only one of multiple implementations, such feature may be combined with one or more other features of other embodiments as may be desired and advantageous for any given or particular application. Also, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in the detailed description and/or in the claims, such terms are intended to be inclusive in a manner similar to the term “comprising”.